AG-ITATOR Handbook

Simplicity in Action

www.andergauge.com

AG-ITATOR

Contents
1. Introduction 1.1 Drilling 1.2 Intervention and Coiled Tubing 2. How It Works 3. Planning the Job 3.1 Operating Parameters 3.2 Drilling/Completion Fluids 3.3 MWD 4. Applications 4.1 Drilling Applications 4.2 Non-Drilling Applications 4.3 Optimisation Service 5. Drilling Procedures (Jointed Pipe) 5.1 Surface Testing 5.2 Testing with MWD Systems 5.3 Advice Whilst Drilling 5.4 Tool Storage and Handling 6. Trouble Shooting 6.1 Tool Operation 6.2 Hot Hole Tools 7. Specications 7.1 AG-itator Specications 7.2 Power Sections. Specications and Guidelines. 7.3 Dog Leg Severity (DLS) 7.4 Shock Tool Selection
The information contained within this handbook is believed to be accurate and is based upon run histories and empirical data. However, Andergauge makes no warranties or representations to that effect. All information is furnished in good faith, and the use of this information is entirely at the risk of the user.
Revision 02_2005

AG-ITATOR

1. Introduction
1.1 Drilling The AG-itator gently oscillates the BHA or drillstring to substantially reduce friction. This means improved weight transfer and reduced stick-slip in all modes of drilling, but especially when oriented drilling with a steerable motor. As well proles become more tortuous and the limits of extended reach boundaries are explored, the AG-itator provides a simple means of expanding the operating window of conventional steerable motor assemblies. Smooth weight transfer and exceptional tool face control is now possible with PDC bits, even in signicantly depleted formations after large azimuth changes. Extended intervals can be achieved and the lack of requirement to work the BHA - to obtain and maintain tool face - provides signicant ROP improvements. The AG-itator is compatible with all MWD systems and provides a viable means of extending long reach targets whilst improving ROP, reducing rock bit runs and minimising the chance of differential sticking. MWD/LWD Compatibility Does not damage MWD tools or corrupt signals Reduces lateral and torsional vibration Run above or below MWD No impact force to bit or tubulars Bit Friendly Can be used with rock bit or xed cutter bits No impact forces to damage teeth or bearings Extends PDC life through controlled weight transfer; no spudding Directional Enhancement Prevents weight stacking and allows excellent tool face control Provides means of sliding at increased ROP and lower weight off hook Allows weight transfer with less drill pipe compression
Fig. 1

The AG-itator allows steerable motors to expand the boundaries of extended reach drilling, and enhances their efciency in less complex applications. 1.2 Intervention and Coiled Tubing Friction also plagues intervention work. The AG-itator has been used to convey memory logs, perforating guns and to slide stuck tubing sleeves at the end of tortuous completion strings. It has also proven benecial in running liners and in the retrieval of stuck assemblies.
Note: Please contact Andergauge for up to date information.

AG-ITATOR

2. How It Works
The AG-itator system relies on three main mechanisms: 1. Power section 2. Valve and bearing section 3. Excitation section: Running on jointed pipe = use a shock tool Running on coiled tubing = coiled tubing does the shock tools job The power section drives the valve section producing pressure pulses which in turn activate the shock tool or act on the coiled tubing. It is the axial motion of the shock tool or coiled tubing which breaks static friction. The unique valve system is the heart of the tool; it converts the energy available from the pumped uid into a series of pressure uctuations (pressure pulses). This is done by creating cyclical restrictions through the use of a pair of valve plates. The valve opens and closes with the result that the total ow area (TFA) of the tool cycles from maximum to minimum. At minimum TFA, the pressure is high and at maximum TFA, the pressure is low. (See Fig. 3)

Shock Tool

Power Section P (psi)

P = pressure drop across valve plates t = time 1. Valve moves to one extremity TFA minimised = pressure peak t (sec)

Valve & Bearing Section

P (psi)

2. Valve moves to center TFA maximised = pressure trough t (sec)

P (psi)

3. Valve moves to other extremity TFA minimised = pressure peak

t (sec) Fig. 2 Fig. 3. Relative positions of valve plates

AG-ITATOR

How It Works
The frequency of these pressure pulses is directionally proportional to the ow rate. Refer to the tool specications to see the frequency/ow rate relationship for each tool size. The size of the valve plates is congured based on operational parameters to optimise performance and ensure that the pressure drop is always within specication. The AG-itator itself only creates pressure pulses. In order to transform this hydraulic energy into a useful mechanical force in jointed pipe operations, a shock tool is placed above the AG-itator tool in the BHA or drill string as in Fig 2. In coiled tubing operations only the AG-itator is required; the coiled tubing expands and contracts as the pressure pulses act on it. The shock tool contains a sealed mandrel which is spring loaded axially. When internal pressure is applied to the shock tool the mandrel will extend due to pressure acting on the sealing area (also known as the pump open area) within the tool. If the pressure is removed, the springs return the mandrel to its original position. When used directly above the AG-itator, the pressure pulses cause the shock tool to extend and retract, thus producing an axial oscillation. The AG-itator system may be positioned anywhere in the drillstring to focus energy where it will be most effective. AG-itator System - Overview The AG-itator System consists of a power section which drives a valve. The valve creates pressure pulses. Their frequency is directly proportional to the ow rate. Shock Tool: A shock tool converts pressure pulses into axial movement (in coiled tubing applications a shock tool is not required)

Springs

Seal Area

Fig. 4 Shock Tool

AG-ITATOR

3. Planning The Job

3.1 Operating Parameters Customers are requested to complete a simple AG-itator pre-job check sheet to ensure that the tool is set-up correctly, including: Flow rate Fluid weight and type (See section 3.2) Pressure drop available to the AG-itator Downhole temperature Inclination and azimuth Drilling/intervention plan and/or well type Planned BHA conguration The valve plates will be selected based upon ow rate, uid weight and pressure drop available to the AG-itator. The ow rate and mud weight ranges should be kept as accurate as possible to aid best tool set-up. Hydraulics software is used to aid tool set-up and produce an operating chart for the job. 3.2 Drilling/Completion Fluids Drilling/completion uids information is required to ensure that the power section elastomer and the rotor will be compatible with the operating environment: Brand and manufacturer Type/composition Chlorides concentration ph level Mud oil/water ratio (%) MSDS sheets for all completion uids and additives Downhole operating temperatures will also inuence choice of power section. 3.3 MWD The AG-itator is compatible with all MWD systems. Pre-job planning is advised to avoid any problems at the rig site, however. Where the MWD frequency can be altered please contact Andergauge for advice. Also see Section 7.1 for AG-itator frequency information.

4. Applications
4.1 Drilling Applications Applications and tool positioning: Above motor, below MWD Above motor and MWD Vertical rotary assembly Andergauge adjustable stabiliser assembly Up hole on drill pipe (See 4.3 Optimisation Service) Dual AG-itator assembly (See 4.3 Optimisation Service) TTRD Coiled tubing drilling 4.2 Non-Drilling Applications Coiled Tubing Intervention: - Extended reach - Stimulation - Manipulation - Scale/ll removal - Logging Fishing Running liners Cementing 4.3 Optimisation Service If provided with full well information, Andergauge can provide an optimisation service to ensure that the placement of the AG-itator is optimised for jointed pipe operations. Torque and drag analysis Determine effective friction factors

AG-ITATOR

5. Drilling Procedures
5.1 Surface Testing Make up the tool in the BHA; do not grip on stator body whilst making up. For BHA placement in jointed pipe applications the AG-itator will normally be positioned between the mud motor and the MWD system. (see 4. Applications and 5.3 Tool Positioning). The shock tool is placed directly above the AG-itator main body. (See Fig 5) The AG-itator and shock tool may be tested on surface to test the movement of the shock tool. The AG-itator frequency is directly proportional to ow rate. During the surface test, strong rig vibrations may be apparent. If this is the case, it may be necessary to test with a lower ow rate. At lower ow rates the movement on the shock tool will be reduced. Movement should be seen at the top of the shock tool during the surface test. Movement is generally in the range - (3 10 mm). If there is very little weight below the shock tool, movement may not commence until a reasonable ow rate has been achieved. Cold Climates Testing The tool should not be surface tested if the temperature is below 14F (-10C). There is a high risk of damaging the elastomer. Hot Hole Tools Testing The power section will be tted with a relaxed interference t to ensure correct performance under hot conditions. On surface (lower temperatures) the elastomer will not swell and a higher then specied pressure drop will be experienced.
Note: Contact Andergauge for Operating Procedures relating to coiled tubing drilling and intervention operations.

(Jointed Pipe)

Pulses converted to axial displacement

Shock Tool

Pulses act on pump open seal area

AG-itator

Pulse generated at operating frequency

Power Section

Pressure Drop Valve & Bearing Section

Fig. 5. AG-itator

AG-ITATOR

Drilling Procedures
5.2 Testing with MWD Systems Check with the MWD Field Engineers whether they will be testing just to see pulses (Pulse Only Test), a more comprehensive test (Full MWD Test), or if they will test the MWD 200 300 metres downhole (Shallow Hole MWD Testing). Pulse Only Test (at Surface) This can be done with the AG-itator in the BHA. Test the ow rate required by the MWD (this should be more than sufcient to activate the AG-itator system). There will be easily recognisable oscillations in the BHA. If the shock tool is visible, there will be an obvious - (310 mm) axial movement. Full MWD Test (at Surface) Andergauge recommends testing the AG-itator separately from the MWD string. Once the test has been successfully completed, the AG-itator can then be picked up and tested. Bring the pumps up steadily until vibrations can be felt, or movement seen in the shock-tool. There is no need to pump at full drilling rate for the AG-itator test. As soon as vibrations are seen, the test is successful and the pumps can be turned off. Shallow Hole MWD Testing Where an MWD test is to be done at a depth of typically 200 300 m, Andergauge recommends the AG-itator and motor are tested at surface, as above. The MWD string can then be picked up and run into the hole for a normal test. There is no minimum duration for testing if vibration is seen, then the test is good. Additional conrmation can be seen on the MWD Operators pulse detection screen. 5.3 Advice Whilst Drilling Weight on Bit The AG-itator can be more effective at overcoming weight stacking problems when lower WOB is used. With a higher WOB the springs in the shock tool are compressed, reducing the effectiveness of the AG-itator. In low inclination wells ensure that the shock tool is in compression and avoid bit bounce. Tool Positioning In highly tortuous well designs, or where it can be proven that weight stacking is occurring further up the hole, it may be benecial to run the AG-itator system higher in the drill string. Please contact your local Andergauge ofce for further assistance. Operational Effectiveness The optimum effectiveness of the tool depends on mud ow rate. The tool will have been specically congured for the job in hand and should be run at its optimum ow rate for maximum performance. The tool will be more aggressive at higher ow rates. The Pre-Job Check Sheet will contain drilling parameters specic to your job.

Note: Check with your local Andergauge ofce if there will be signicant changes in drilling parameters.

AG-ITATOR

6. Trouble Shooting
5.4 Tool Storage and Handling Cold Climate Storage Guidelines Stators should be stored in an environment above 32F (0C). Short duration below freezing will be unavoidable when transporting to the eld or on stand-by but long term storage should be above 32F (0C). Assembled tools should not be stored in temperatures below 14F (-10C) for periods exceeding one week. Hot Climate Storage Guidelines Stators should not be stored in direct sunlight. Cover tools with a tarpaulin if stored outdoors. Post-Job Handling Flush tool with clean water rst then apply a soapy solution, e.g. washing-up liquid. The AG-itators power section cannot be rotated by external force; hang tool vertically (pin connection down); pour solution in the top (box connection) and allow to lter down through the power section. Alternatively, pump fresh water though the tool.
6.1 Tool Operation Recognising How the Tool is Working If the AG-itator is under-performing then the following factors should be considered: Mud weight and ow rate vs. planned: Check these parameters against the operating chart. BHA position reposition the AG-itator or add a second tool (See 4.3 Optimisation Service) Temperature and mud type: actual vs. planned Hours in hole LCM pumped AG-itator has same capabilities as a drilling motor. Elastomer Over Shakers More than likely to be the drilling motor. The AG-itator power section is not required to generate torque therefore is less stressed and less likely to fail. The AG-itator power section is a 1:2 lobe style section whereas most motors are multilobe. (See Fig. 6) Therefore close observation of the elastomer pieces should reveal whether it is the AG-itator or a multilobe moulding.

Section through a 1:2 PDM

Fig. 6

Section through a 5:6 PDM

AG-ITATOR

Trouble Shooting
Using the MWD Oscilloscope to Monitor AG-itator Frequency The AG-itators frequency can be monitored on the MWD oscilloscope (See Fig 7). Normally a spike will be apparent at the AG-itators operating frequency which veries tool operation. Fig.7 shows spike at approx. 17 Hz. The operating frequency can vary by up to 2Hz from tool to tool so do not be alarmed if the frequency is not exactly as calculated. Changes in temperature can also affect the tool frequency. Example MWD Trace Example MWD Trace

0.31 0.25

Amplitude

0.19 0.12 0.06 0.0 5.0 10.0 15.0 20.0 25.0 Fig. 8

Frequency

0.31 0.25

0.19 0.12 0.06 0.0 5.0 10.0 15.0 20.0 25.0 Fig. 7

The MWD software and hardware set-up itself will affect the oscilloscope display. Check the following when comparing signals: Axis scale and units Harmonics Filters

Amplitude

Frequency

Signal Loss The AG-itator will still be operating even if a signal reduction or loss is experienced. This is not unusual, and only if accompanied by a large pressure change should there be cause for concern. Signal loss is likely to be caused by: Harmonics Attenuation Often the signal will return through time/depth if caused by harmonics. If down to attenuation then the signal will generally decrease with depth (See Fig 8).

Tool Size (OD)

6 ft 80 lbs 40-80 gpm 150C 9 Hz @ 40 gpm 600-800 psi 51.000 lbs 1-1/2 AMMT pin/box 1-1/2 AMMT pin/box 2-3/8 PAC pin/box 2-3/8 PAC pin/box 2-3/8 REG pin/box 51.000 lbs 78,000 lbs 78,000 lbs 129,000 lbs 600-800 psi 600-800 psi 500-700 psi 500-700 psi 9 Hz @ 40 gpm 15 Hz @ 40 gpm 9 Hz @ 120 gpm 9 Hz @ 120 gpm 26 Hz @ 120 gpm 450-700 psi 184,000 lbs 2-3/8 REG pin/box or 2-7/8 REG pin/box 150C 150C 150C 150C 150C 40-80 gpm 40-80 gpm 40-140 gpm 40-140 gpm 90-140 gpm 90 lbs 100 lbs 100 lbs 125 lbs 125 lbs 6 ft 5 -3/4 ft 7 ft 7 ft 6-1/2 ft

2-1/8

2-3/8

2-7/8

2-7/8 (HF)

3-1/8 (HF)

3-3/8

Overall Length

Weight

Recommended Flow Range

Temp Range*

Operating frequency

7.1 AG-itator Specications

Operational Pressure drop generated

7. Specications

Max Pull

Connections

* Higher temperatures available on request

Tool Size (OD)

7 ft 145 lbs 40-140 gpm 150C 9 Hz @ 120 gpm 500-700 psi 184,000 lbs 500-700 psi 250,000 lbs *depending on service connection 26 Hz @ 120 gpm 150C 90-140 gpm 240 lbs 310 lbs 150-270 gpm 250-330 gpm 150C 18-19 Hz @ 250 gpm 16-17 Hz @ 250 gpm 550-650 psi 250,000 lbs 3-1/2 IF pin/box 12-1/2 ft 9 ft

3-3/8 (HF)

3-3/4

4-3/4 (High Flow)

6-3/4
9 ft 1,000 lbs 400-600 gpm 150C 16-17 Hz @ 500 gpm 600-700 psi 693,000 lbs 4-1/2 IF pin/box

8
11 ft 1,600 lbs 500-1,000 gpm 150C 16-17 Hz @ 900 gpm 600-700 psi 990,000 lbs 6-5/8 REG pin/box or NC-56 pin/box

9-5/8
12-1/2 ft 2,000 lbs 600-1,100 gpm 150C 12-13 Hz @ 900 gpm 500-700 psi 1,260,000 lbs 7-5/8 REG box up 7-5/8 REG pin down or 6-5/8 REG pin down

Overall Length

Weight

Recommended Flow Range

Temp Range*

Operating frequency

Operational Pressure drop generated

AG-ITATOR

Max Pull

Connections

2-3/8 IF, 2-7/8IF 2-7/8 REG pin/box 2-7/8 AMOH, 2-7/8 REG or 2-3/8 REG

AG-ITATOR

Specications
2-1/8 AG-itator Assembly
X I J Z K E

2-3/8 AG-itator Assembly

X I J Z K E

C L A L

C A

G H X D X

G H D

Dim Description In Mm Dim Description A 2-1/8 AG-itator 72.90 1852 H Bottom Sub Top Sub 7.90 201 I Top Sub B Length C Stator Length Bottom Sub D Length E Top Sub F Stator G Bottom Sub 57.00 1448 J Top Sub 8.00 2.12 2.12 2.12 203 54 54 54 K Stator I.D.

In 1.00 1.25 1.45 1.75

Mm 25 32 37 44

Dim Description In Mm Dim Description A 2-1/8 AG-itator 72.90 1852 H Bottom Sub Top Sub 7.90 201 I Top Sub B Length C Stator Length Bottom Sub D Length E Top Sub F Stator G Bottom Sub 57.00 1448 J Top Sub 8.00 2.38 2.38 2.38 203 60 60 60 K Stator I.D.

In 1.00 1.25 1.45 1.75

Mm 25 32 37 44

44.30 1125 L Rotor X 1- AMMT Connection 1.820 10-3G Stub ACME Z Thread

46.56 1183 L Rotor X 1- AMMT Connection 1.820 10-3G Stub ACME Z Thread

AG-ITATOR

Specications
2-7/8 AG-itator Assembly
X I J Z K F Z E B X I J K E B

2-7/8 AG-itator Assembly (HF)

M M L C A L

C A F

Y Y Z G H X Dim Description In Mm Dim Description A 2-7/8 AG-itator 69.00 1753 I Top Sub B Top Sub Length 8.00 C Stator Length Bottom Sub D Length E Top Sub F Stator G Bottom Sub H Bottom Sub 203 J Top Sub In Mm 1.25 32 2.06 527 2.44 624 44.35 1126 1.10 28 D X Dim Description In Mm Dim Description A 2-7/8 AG-itator 85.60 2174 I Top Sub B Top Sub Length 8.00 C Stator Length Bottom Sub D Length E Top Sub F Stator G Bottom Sub H Bottom Sub 203 J Top Sub In Mm 1.25 32 2.06 2.44 52 62 Z G H D

53.00 1346 K Stator I.D. 8.00 2.88 2.88 2.88 1.25 203 73 73 73 32 L Rotor

70.00 1778 K Stator I.D. 7.60 2.88 2.88 2.88 1.25 193 73 73 73 32 L Rotor

61.20 1554 1.12 28

M Rotor OD 3-3/8 PAC-DSI X Connection

M Rotor OD 2-3/8 PAC-DSI X Connection

Sub ID Restricted from Y 0.550 to 0.90 Z 2.550 8-3G Stub ACME Thread

Sub ID Restricted from Y 0.60 and 0.90 Z 2.550 Stub ACME Thread

AG-ITATOR

Specications
3-1/8 AG-itator Assembly (HF)
X I Z J K I E B

3-3/8 AG-itator Assembly

Z E H B

M L

C A F L M

C A

Y Z G H X Dim Description In Mm Dim Description A 3-1/8 AG-itator 85.85 2181 I Top Sub B Top Sub Length 8.00 C Stator Length Bottom Sub D Length E Top Sub F Stator G Bottom Sub H Bottom Sub 203 J Top Sub In Mm 1.25 32 2.06 2.44 52 62 D G D K X J Z

70.00 1778 K Stator I.D. 7.850 199 3.13 3.13 3.13 1.25 80 80 80 32 L Rotor

3-3/8 AG-itator with 2-7/8 REG Connection

Dim A B C D E F G H Description 3-3/8 AG-itator Top Sub Stator Bottom Sub Top Sub Stator Bottom Sub Top Sub In Mm Dim Description In Mm 77.05 1957 I Stator 2.75 70 15.75 400 J Bottom Sub 1.586 40 48.00 1219 K Bottom Sub 1.50 38 13.30 338 39.00 990 L Rotor 3.50 89 X 2-7/8 Reg Pin 3.38 86 Y 2-7/8 Reg Box 3.50 89 Z 2.875-8-3G Stub ACME 1.60 41

61.20 1554 1.12 28

M Rotor OD 2-3/8 REG X Connection

Sub ID Restricted from Y 0.60 and 0.90 Z 2.650 Stub ACME Thread

AG-ITATOR

Specications
3-3/8 AG-itator Assembly (HF)
X I Z J K Z L M F E B

3-3/4 AG-itator Assembly

X K B E

M L

C A F N C O G A

Y Z Y Z G H X Dim Description In Mm Dim Description A 3-3/8 AG-itator 84.73 2152 I Top Sub B Top Sub Length 8.00 C Stator Length Bottom Sub D Length E Top Sub F Stator G Bottom Sub H Bottom Sub 203 J Top Sub In 1.6 2.00 2.44 Mm 41 51 62 D Connection Option 2-3/8 IF 2-7/8 IF X 2-7/8 AMOH 2-7/8 REG Dim Description A 3-3/4 AG-itator B C D I J H

In 151

Mm Dim Description 3835 K Top Sub ID

In Mm 1.50 38 2.13 2.75 54 70

Top Sub Length 51.30 1303 L Top Sub ID Stator Length Bottom Sub Length 49.60 1260 M Stator ID 51.00 1296 4.00 3.75 3.75 3.75 4.00 1.50 102 95 95 95 102 38 N Rotor Length

70.00 1778 K Stator I.D. 6.73 1714 3.50 3.38 3.50 1.50 89 86 89 38 L Rotor

61.20 1554 1.12 28

38.98 990

E Top Sub OD F Top Sub OD G Stator OD H Bottom Sub OD

M Rotor OD 2-3/8 REG X Connection

Sub ID Restricted from Y 0.60 and 0.90 Z 2.875 Stub ACME Thread

I Bottom Sub OD J Bottom Sub ID

1.12 29 O Rotor OD Top Sub P Fishing Neck 12.00 305 X See above table Sub ID Restricted between Y 0.725 and 0.875 Modoed PAC Z Connection

AG-ITATOR

Specications
4-3/4 AG-itator Assembly Standard and High Flow
X I Z J K E B I J Z K

6-3/4 AG-itator Assembly

X E B

M M L C A F L F

C A

Y Y Z G H X D X G H Z D

Dim Description In Mm Dim Description In Mm 4-3/4 105 2667 I Top Sub 2.25 57 A AG-itator Top Sub 18 457 J Top Sub 3.35 85 B Length Stator 68 1727 K Stator ID 3.84 97 C Length 19 483 L Rotor 54.07 1373 D Bottom Sub 1.64 42 E Top Sub OD 4.75 121 M Rotor OD 3-1/2 IF Stator OD 4.75 121 X Connection F Sub ID Restricted G Bottom Sub 4.75 121 Y from 1.00 to 1.35 4.3 - 4 TPI Tapered H Bottom Sub 2.00 51 Z ACME Thread

Dim Description 6-3/4 A AG-itator Top Sub B Length Stator C Length D Bottom Sub E Top Sub OD F Stator OD G Bottom Sub H Bottom Sub

In 113.0 18.0 72.00 22.50 6.75 6.75 6.75 2.50

Mm 2870 457 1829 572 171 171 171 64

Dim Description I Top Sub J Top Sub K Stator ID

In 2.81 4.63 5.57

Mm 71 118 141

57 1448 L Rotor 2.57 65 M Rotor OD 3-1/2 IF X Connection Sub ID Restricted Y from 1.00 to 1.35 4.3 - 4 TPI Tapered Z ACME Thread

AG-ITATOR

Specications
8 AG-itator Assembly
X I E B

9-5/8 AG-itator Assembly

X I E B

J K A

J K C

M C L F

M A L F

Y Z

Z Y

D G H X

D G H X

Connection Details
X OD ID 6-5/8 REG 8.00 3.50 7-5/8 REG 9.62 3.00

Dim Description In A 8 AG-itator 152.26 Top Sub 30.50 B Length Stator 88.2 C Length D Bottom Sub 33.56 E Top Sub OD 8.00 F Stator OD G Bottom Sub H Bottom Sub 8.00 8.00 3.50

Mm 3866 775 2240 852 203 203 203 89

Dim Description In 4.00 I Top Sub J Top Sub K Stator ID 5.40 6.35

Mm 102 137 159

72.91 1671 L Rotor 2.77 70 M Rotor OD 6-5/8 REG X Connection Sub ID Restricted Y from 1.00 to 2 6.965 - Modified ACME Z Thread

Dim Description 9-5/8 A AG-itator Top Sub B Length Stator C Length D Bottom Sub E Top Sub OD F Stator OD G Bottom Sub H Bottom Sub

In 145.30 27.50 90.00

Mm 3690 699 2240

Dim Description I Top Sub J Top Sub K Stator ID

In Mm See above table 6.80 7.85 172 199

27.80 706 70.60 1793 L Rotor See above table M Rotor OD 4.09 104 Top & See above 9.62 244 X Bottom Sub table Sub See above table Y from ID Restricted 2.00 to 2.50 8.500 See above table Z ACME - Modified Thread

AG-ITATOR

Specications
Tool Frequency (Pulse Frequency) at any given ow rate Frequency (Hz) = Flow rate (gpm) x Constant (see table)
2-1/8, 2-3/8 2-7/8 2-7/8, 3-1/8, 3-3/8 (HF) 3-1/4, 3-3/8, 3-3/4 4-3/4 4-3/4 (HF) 6-3/4 8 9-5/8

7.2 Power Section Specications and Guidelines General Elastomer/Mud Compatibility Rules
Mud Type WBM OBM Synthetic OBM (SOBM) Elastomer Type Nitrile Yes Yes Yes HSN (145/OBM) No <10% water content <10% water content HSN Yes Yes Yes

AG-itator Size

Constant
0.225 0.375 0.075 0.217 0.075 0.067 0.033 0.018 0.013

Stator/Rotor Selection Guidelines

4-3/4 Standard 4-3/4 (HF) 6-3/4 8 9-5/8 Elastomer (Stator) Type

AG-itator Operating Frequencies

Operating Frequency (Hz)

Nitrile HSN

Standard HT XHT

25 23 21 19 17 15 13 11 9 7 5 100 200 300 400 500 600 700 800 900 1000 1100 1200

50

Downhole Temperature (deg F)

100

150

200

250

300

350

Flow Rate (gpm)

AG-itator Operating Frequencies

Operating Frequency (Hz)
33 28 23 18 13 8 40 50 60 70 80

2-7/8 3-1/4, 3-3/8, 3-3/4 2-1/8, 2-3/8 2-7/8, 3-1/8, 3-3/8 (HF)

Chemicals/Fluids known to cause elastomer swelling: Diesel, Crude Oils, Ester based muds Oil based muds should have an aromatic content <2% Drilling uids which are too acidic (pH<4) or too alkaline (pH>11); uids close to these boundaries can be used but circulation must be maintained to reduce damage to the elastomer. It is important to properly ush with soapy solution and service the tools as soon as possible. A remedial action when running in the above situation would be adjusting the power section t. This is done by utilising undersize rotors which allows the elastomer to swell, thus reducing stress on the elastomer. To be sure of elastomer compatibility and power section t, Andergauge can conduct compatibility tests. Note: using an undersize rotor has the same effect as using an oversize stator.

Flow Rate (gpm)

90 100 110 120 130 140

AG-ITATOR

Specications
Other factors to consider: Elastomer Swelling High temperatures will cause elastomer swelling. Undersize rotors must be tted in a high temperature environment. See selection guideline graph for general rotor choice guidelines. Note that muds known to cause swelling (low aniline point), coupled to a high temperature, may require extra swelling allowance and/or a special elastomer. Aerated Fluids The AG-itator will have reduced efciency in aerated uids due to the compressible nature of gas. Care should also be taken when running the tool in low liquid content to reduce the wear of the power section and components. Lubrication should be added to reduce friction. This will extend life of all components. Lubricants should be thoroughly mixed with water and injected into the drilling medium at a rate of no less than 5% of the drilling medium volume. Aerated drilling uids can cause overspeeding of the power section which will increase temperature and could lead to premature failure. Ensure sufcient lubricant is added. Generally uids with >75% liquid content should not cause a problem. Note: the AG-itator power section can not be slowed down by applying WOB as per a drilling motor, since it has no drive output (bit box). The motor may be controlled in such applications but separate consideration must be given to the AG-itator. Explosive Decompression Explosive decompression of the elastomer can be an issue in aerated uids; ensure oat equipment is installed in the string below the tool in such environments. When explosive decompression is known to be a problem do not run the tool again. Particulate Content As the particulate content increases, erosion becomes a problem with elastomers and other components. The particulates should be limited to 2%. Rotor/Mud Compatibility Rules The rotor coating material must be compatible with the uid. Failure to ensure this could lead to rotor damage, in turn leading to stator elastomer damage. The standard rotor coating material is chrome. Environments known to be incompatible with chrome are: Chloride content When the drilling uid contains a chloride concentration over 30,000 mg/l the tool must be properly ushed and serviced as soon as possible. Do not run chrome plated rotors in chloride concentrations of >100,000 mg/l. Very low/high ph Do not run chrome plated rotors if the level is <4 pH or >11 pH. For use in such environments uncoated stainless steel rotors or a tungsten carbide type coating is recommended. Best practice is to properly ush the tool regardless of mud type. 7.3 Dog Leg Severity (DLS) Please contact Andergauge for specic advice. 7.4 Shock Tool Selection Andergauge will recommend a shock tool which has been carefully selected and assessed to ensure good performance. Not all shock tools are compatible with the AG-itator.

AG-ITATOR

Notes

ANDERGAUGE AG-ITATOR

Region/Area Locations
EUROPE, CIS, AFRICA Aberdeen Andergauge Ltd Hareness Road Altens Industrial Estate Aberdeen, AB12 3LE Scotland Tel: +44 (0)1224 336 500 Fax: +44 (0)1224 336 505 Shefeld Andergauge Ltd, Unit 2 Limestone Cottage Lane Shefeld S6 1SN, UK Tel: +44 (0)114 285 4551 Fax: +44 (0)114 285 4552 Stavanger Andergauge Ltd Risavika Havnering 247 4056 Tananger Norway Tel: +47 51 94 28 80 Fax: +47 51 94 28 81 Postboks 145 4098 Tananger Bergen Andergauge Ltd Kokstaddalen 26 5257 Kokstad, Norway Tel: +47 55 12 44 90 Fax: +47 55 12 57 05 Russia Andergauge Ltd. 1st oor #7/22 Derbenevskaya Embankment, Moscow, Russia 113114 Tel. +7 095 9814563 Fax +7 095 9814564 Nigeria Andergauge Ltd c/o Africa Oileld Services Ltd. Plot 272, Trans Amadi Industrial Layout Port Harcourt, Nigeria Tel: +234 84 238817 Fax: +234 84 238687 Algeria Andergauge Ltd c/o Foraid Algerie Zone Industrielle Base Berep BP 609 Hassi Messaoud 30500 - W. Ouargla, Algeria Tel: +213 29 736 344 Fax: +213 29 736 627 Congo Andergauge Ltd BP 1615, Pointe Noire Republique du Congo Tel: +242 940847 Fax: +242 943477 NORTH AND Houston Andergauge USA Inc 6807 Willowbrook Park Houston, TX 77066, USA Tel: + 1 281 320 2391 Fax: + 1 281 320 2394 New Orleans Andergauge USA Inc. 2900 Energy Centre, Ste. 2905 1100 Poydras St., New Orleans LA 70163-2900, USA Tel: +1 504 585 7943/146 Fax: +1 504 585 7953 Calgary Andergauge Drilling Systems Suite 700 Bow Valley Square II 205 5th Avenue S.W., Calgary Alberta T2P 2V7, Canada Tel: +1 403 538 5476 Fax: +1 403 264-1262 MIDDLE EAST AND ASIA PACIFIC Dubai Andergauge Ltd c/o Oileld Supply Centre Ltd. Building No. 16A, PO Box 1518, Jebel Ali Freezone Dubai, U.A.E. Tel: +971 4 883 6382 Fax: +971 4 883 6384 Abu Dhabi c/o Al Roumi General Trading PO BOX 45333 Abu Dhabi, U.A.E. Tel: +971 2 674 1822 Fax : +971 2 672 9771 Egypt Andergauge Ltd c/o Egyptian Mud Engineering and Chemicals Co. 39 Farid Street Heliopolis, Cairo,Egypt Tel: +202 291 2122 Fax: +202 291 6298 Perth Andergauge Ltd 2/24 Walters Drive Herdsman Business Park Western Australia WA 6017 Tel: +61 8 9242 8522 Fax: +61 8 9242 8533 SOUTH AMERICA Trinidad Andergauge Drilling Systems Trinidad, c/o Trinpet Services Ltd Albion Plaza, Victoria Avenue Port of Spain, Trinidad West Indies Tel: +1 868 624 3553 Fax: +1 868 627 0373 Rio De Janeiro Andergauge Brazil Rua da Quitanda 68/8 andar - Centro Rio de Janeiro CEP: 20011-030, Brazil Tel: +55 21 2531 7175 Fax: +55 21 9263 2568 Jakarta Andergauge Ltd c/o PT Inti Jatam Pura Aldevco Octagon Building 2nd Floor Jalan Warung Barat No 75 Jakarta, 12740 Indonesia Tel: +62 21 7989140 / 146 Fax: +62 21 7989 133 Oman Andergauge Ltd c/o National Drilling and Services Co.LLC P.O. Box 1889 Seeb Airport CPO 111 Sultanate of Oman Tel/Fax: +968 693 967 Kuala Lumpur Andergauge Ltd c/o Oiltools Services (M) Sdn Bhd Suite 5.03, 5th Floor Wisma Chase Perdana Off Jalan Semantan Damansara Heights 50490 Kuala Lumpur West Malaysia Tel: +60 3 2094 8566 Fax: +60 3 2093 0533

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