DAHEJ PETROCHEMICAL COMPLEX PROJECT

SCRAPER RECIEVER
PROCESS DATA SHEET

PIPELINE DETAILS Outside Diameter, mm (inch) Design Pressure (Kg/cm2 g) Design Temperature(C) Design Code Corrosion Allowance, mm SCRAPER DETAILS Scraper Trap Manufacturer Scraper Trap Specification No. Type of Scraper Trap Design Pressure (Kg/cm2 g) ANSI Rating Corrosion Allowance Hydro test Pressure (Kg/cm2 g) Charpy Impact Test as per clause 3.4 of Spec No. 671-0031 Hardness Test as per clause 3.5 of Spec. No. 6-710031 Tag No. (s) 273.0 (10) 52.5 (-)45/ 65 ASME B31.4 0.5 Thickness, mm Material Service Design Factor

------6-71-0031, Rev. 3 Scraper receiver suitable for intelligent pigging 52.5 600# 3.0 mm 66 Required

Required 01-MR-00-101 Material (Equivalent/ Superior) ASTM A333Gr. 6 ASTM A333Gr. 6 & ASTM A 350 Gr. LF2A420 GR. WPL6-W ASTM (Flange) ASTM A 350 Gr. LF2 ASTM A 350 Gr. LF2 ASTM A 350 Gr. LF2 ASTM A 350 Gr. LF2 ASTM A 350 Gr. LF2

Part No. 1 2 3 4 5 6 7 8

Description (Ref. Fig. Item at Page 2 of 3) Barrel Pipe Neck Reducer Bypass connection Drain connection Utility connection Vent Pr. Gauge connection Pipe Concentric Weldolet + Flange Weldolet + Flange Weldolet + Flange Weldolet + Flange Nippolet

Ends, Type BW, EW Flanged, WNRF, EW BW, Welded Flanged, WNRF, 600# Flanged, WNRF, 600# Flanged, WNRF, 600# Flanged, WNRF, 600# PE, Forged

9 10 11 12 13
Notes:

TSV connection End Closure Pig Signaller Supports Filtering Basket

Nippolet

PE, Forged Quick Opening, Forged

ASTM A 350 Gr. LF2 A 350 Gr. LF2 ASTM

As per Pig Signaller Data Sheet No. 6987-000-16-71-DS-06 (Pig Signaller Tag No. 01- XXIS-1202) Plate Welded ASTM A 36 ASTM A 36

1. PE: PLAIN WELD, BW: BUTT WELD, WNRF: WELD NECK RAISED FACE, EW ELECTRIC RESISTANCE WELDING, SW: SEAMLESS

ISSUED FOR COMMENTS / ENGG.

Rev. No. Date

Purpose

Prepared

By

VER

6.4 ASTM A333Gr. 6 (EW/ SMLS) C2 (Liquid) 0.72

e for intelligent pigging

rial (Equivalent/ Superior)

M A333Gr. 6

M A333Gr. 6 STM A 350 F2 (Flange) M A420 GR. WPL6-W

OD in mm (inch)/ Thk., in mm or Schedule 406.4 (16") / 14.3 (Note-4) 273.0 (10") / 6.4 (Note-4) 406.4 (16") x 273.0 (10") 60.3 (2) / XS 60.3 (2) / XS 60.3 (2) / XS 60.3 (2) / XS HOLD / XS

M A 350 Gr.

M A 350 Gr.

M A 350 Gr. LF2

M A 350 Gr.

M A 350 Gr. LF2

M A 350 Gr. M A 350 Gr. LF2

48.3 (11/2) / XS 406.4 (16") / 600#

6 (Pig Signaller Tag No. 01- XXIS-1202) As required

M A 36

M A 36

Reviewed

By

Approved By

AMIT

Prepared By

Reviewed By

Approved By

DAHEJ PETROCHEMICAL COMPLEX PROJECT

SCRAPER RECIEVER
PROCESS DATA SHEET

DIMENSION DETAILS (NOTE-2) Marking A B C D E F G

NOTES: 1. All requirements applicable for C2 ( Liquid) service shall be compliled with as per specification no. 6-710031 2. The dimensions indicated above are suggested dimensions only. The vendor/ Manufacturer shall check and provide dimensions suitable for accommodating latest online inspection tool (longest) including intelligent pig. Final dimensions shall be approved by Compny. 3. Orientation of all the nozzles is indicative & shall be confirmed by company during Vendor's drawing approval stage.

Dimension (mm) 2,700 700 356 2,700 Note-12 Note-12 800

Marking
H I J K
L M

4. Indicated wall thickness for barrel & neck are minimum. Manufacturer shall check the same based on Pipeline design conditions & manufacturing requirements, and subm

necessary calculations to Company Calculations to the company for approval. 5. Flanges welded on Scraper trap shall have smooth face finish to 125-250 inch AARH the trap as per drawing no. 6987-000-16-71-3012 nad clause 4.11 of specification no. 6-71-0031. Price of scraper trap shall be inclusive of pig handling system.However, pig lifting devices (davit etc.) are not in Vendors scope of supply. 7. All carbon steel fittings and flanges made from ASTM A350 Gr. LF2 material shall be finish forged i.e. forged to the required shape.Machined fittings and flanges are not acceptable. Machining is permitted for weld end preparation and flange face finish preparation. 8. Price quoted for Scraper trap shall be inclusive of supply, mounting and testing of pig signaller (without isolation valve type). 9. Scraper trap shall be supplied inclusive of mounting and testing of pig signaller (without isolation valve type). 10. All Weldolets shall be as per MSS-SP-97 & all Nippolets shall be as per Manufacturers Standard. 11. Dimensions for all flanges shall be as per ASME B 16.5. 12. These dimensions shall be decided by Manufacturer and approved by Company.

6. Scraper trap shall be provided with suitable handling system for retraction of pigs including instrumented pigs ( such as basket / tray; retracting rod? Mechanism etc.) from

ISSUED FOR COMMENTS / ENGG.

Amit

Rev. No.

Date

Purpose

Prepared

By

VER

Dimension (mm) 500 500 500 500 Note-10 Note-10

imensions suitable for accommodating latest online

n conditions & manufacturing requirements, and submit

as basket / tray; retracting rod? Mechanism etc.) from

p shall be inclusive of pig handling system.However,

required shape.Machined fittings and flanges are not

Reviewed

By

Approved By

AMIT

Prepared By

Reviewed By

Approved By

DAHEJ PETROCHEMICAL COMPLEX PROJECT

SCRAPER RECIEVER
PROCESS DATA SHEET

PIPELINE DETAILS Outside Diameter, mm (inch) 168.3 (6) 45 Design Pressure (Kg/cm2 g) Design Temperature(C) (-)29/ 65 Design Code ASME B31.4 0.5 Corrosion Allowance, mm SCRAPER DETAILS Scraper Trap Manufacturer Scraper Trap Specification No. Type of Scraper Trap Design Pressure (Kg/cm2 g) ANSI Rating Corrosion Allowance Hydro test Pressure (Kg/cm2 g) Charpy Impact Test as per clause 3.4 of Spec No. 6Hardness Test as per clause 3.5 of Spec. No. 6-71Tag No. (s) Part Description (Ref. Fig. Item No. at Page 2 of 3) Thickness, mm Material Service Design Factor

------6-71-0031, Rev. 3 Scraper receiver suitable for intelligent pigging 45 300 # 3.0 mm 57 Required Required 02-MR-00-101 Material (Equivalent/ Superior) Ends, Type

Barrel

Pipe

BW, EW

API 5L Gr. X-56

2 3

Neck Reducer

Pipe Concentric

Flanged, WNRF, EW

API 5L Gr. X-56 & ASTM A 105 (Flange) MSS-SP-75 Gr. WPHY-56

BW, Welded

Bypass connection Drain connection Utility connection Vent Pr. Gauge connection

Weldolet + Flange

Flanged, WNRF, 600# Flanged, WNRF, 600# Flanged, WNRF, 600# Flanged, WNRF, 600# PE, Forged

ASTM A 105

Weldolet + Flange

ASTM A 105

6 7 8

Weldolet + Flange Weldolet + Flange Nippolet

ASTM A 105 ASTM A 105 ASTM A 105

9 10 11 12 13
Notes:

TSV connection End Closure Pig Signaller Supports Filtering Basket

Nippolet

PE, Forged Quick Opening, Forged

ASTM A 105 ASTM A 694 Gr. F-56

As per Pig Signaller Data Sheet No. 6987-000-16-71-DS-07 (Pig Signaller Tag Nos. 02-XXIS-1202 & 03-XXIS-1202) Plate Welded ASTM A 36 ASTM A 36

1. PE: PLAIN WELD, BW: BUTT WELD, WNRF: WELD NECK RAISED FACE, EW ELECTRIC RESISTANCE WELDING, SW: SEAMLESS

ISSUED FOR COMMENTS / ENGG.

Rev. No. Date

Purpose

Prepared

By

VER

6.4 API 5L Gr. X-56, PSL 2 (EW/ SMLS) C3 (Liquid) 0.72

e for intelligent pigging

rial (Equivalent/ Superior)

OD in mm (inch)/ Thk., in mm or Schedule

5L Gr. X-56

323.8 (12") / 10.3 (Note-4) 168.3 (6") / 6.4 (Note-4)

5L Gr. X-56 STM A 105 (Flange)

-SP-75 Gr. WPHY-56

323.8 (12") x 168.3 (6")

M A 105

60.3 (2) / XS

M A 105

60.3 (2) / XS

M A 105

60.3 (2) / XS 60.3 (2) / XS HOLD / XS

M A 105

M A 105

M A 105 M A 694 Gr. F-56

48.3 (11/2) / XS 323.8 (12) / 300#

7 (Pig Signaller Tag Nos. As required

M A 36

M A 36

Reviewed

By

Approved By

AMIT

Prepared By

Reviewed By

Approved By

DAHEJ PETROCHEMICAL COMPLEX PROJECT

SCRAPER RECIEVER
PROCESS DATA SHEET

DIMENSION DETAILS (NOTE-2) Marking A B C D E F G

NOTES: 1. All requirements applicable for C3 ( Liquid) service shall be compliled with as per specification no. 6-710031, Rev. 3. 2. The dimensions indicated above are suggested dimensions only. The vendor/ Manufacturer shall check and provide dimensions suitable for accommodating latest online inspection tool (longest) including intelligent pig. Final dimensions shall be approved by Compny. 3. Orientation of all the nozzles is indicative & shall be confirmed by company during Vendor's drawing approval stage.

Dimension (mm) 2,700 700 203 2,700 Note-12 Note-12 700

Marking
H I J K
L M

4. Indicated wall thickness for barrel & neck are minimum. Manufacturer shall check the same based on Pipeline design conditions & manufacturing requirements, and subm

necessary calculations to Company Calculations to the company for approval. 5. Flanges welded on Scraper trap shall have smooth face finish to 125-250 inch AARH the trap as per drawing no. 6987-000-16-71-3012 nad clause 4.11 of specification no. 6-71-0031. Price of scraper trap shall be inclusive of pig handling system.However, pig lifting devices (davit etc.) are not in Vendors scope of supply. 7. All carbon steel fittings and flanges made from ASTM A350 Gr. LF2 material shall be finish forged i.e. forged to the required shape.Machined fittings and flanges are not acceptable. Machining is permitted for weld end preparation and flange face finish preparation. 8. Price quoted for Scraper trap shall be inclusive of supply, mounting and testing of pig signaller (without isolation valve type). 9. Scraper trap shall be supplied inclusive of mounting and testing of pig signaller (without isolation valve type). 10. All Weldolets shall be as per MSS-SP-97 & all Nippolets shall be as per Manufacturers Standard. 11. Dimensions for all flanges shall be as per ASME B 16.5. 12. These dimensions shall be decided by Manufacturer and approved by Company.

6. Scraper trap shall be provided with suitable handling system for retraction of pigs including instrumented pigs ( such as basket / tray; retracting rod? Mechanism etc.) from

ISSUED FOR COMMENTS / ENGG.

Amit

Rev. No.

Date

Purpose

Prepared

By

VER

Dimension (mm) 500 500 500 500 Note-10 Note-10

imensions suitable for accommodating latest online

n conditions & manufacturing requirements, and submit

as basket / tray; retracting rod? Mechanism etc.) from

p shall be inclusive of pig handling system.However,

required shape.Machined fittings and flanges are not

Reviewed

By

Approved By

AMIT

Prepared By

Reviewed By

Approved By

DAHEJ PETROCHEMICAL COMPLEX PROJECT

SCRAPER RECIEVER
PROCESS DATA SHEET

PIPELINE DETAILS Outside Diameter, mm (inch) 168.3 (6) 45 Design Pressure (Kg/cm2 g) Design Temperature(C) (-)29/ 65 Design Code ASME B31.4 0.5 Corrosion Allowance, mm SCRAPER DETAILS Scraper Trap Manufacturer Scraper Trap Specification No. Type of Scraper Trap Design Pressure (Kg/cm2 g) ANSI Rating Corrosion Allowance Hydro test Pressure (Kg/cm2 g) Charpy Impact Test as per clause 3.4 of Spec No. 6Hardness Test as per clause 3.5 of Spec. No. 6-71Tag No. (s) Part Description (Ref. Fig. Item No. at Page 2 of 3) Thickness, mm Material Service Design Factor

------6-71-0031, Rev. 3 Scraper receiver suitable for intelligent pigging 45 300 # 3.0 mm 57 Required Required 03-MR-00-101 Material (Equivalent/ Superior) Ends, Type

Barrel

Pipe

BW, EW

API 5L Gr. X-56

2 3 4

Neck Reducer Bypass connection Drain connection Utility connection Vent Pr. Gauge connection

Pipe Concentric Weldolet + Flange

Flanged, WNRF, EW

API 5L Gr. X-56 & ASTM A 105 (Flange) MSS-SP-75 Gr. WPHY-56 ASTM A 105

BW, Welded Flanged, WNRF, 600# Flanged, WNRF, 600# Flanged, WNRF, 600# Flanged, WNRF, 600# PE, Forged

Weldolet + Flange

ASTM A 105

6 7 8

Weldolet + Flange Weldolet + Flange Nippolet

ASTM A 105 ASTM A 105 ASTM A 105

9 10 11 12 13
Notes:

TSV connection End Closure Pig Signaller Supports Filtering Basket

Nippolet

PE, Forged Quick Opening, Forged

ASTM A 105 ASTM A 694 Gr. F-56

As per Pig Signaller Data Sheet No. 6987-000-16-71-DS-07 (Pig Signaller Tag Nos. 02-XXIS-1202 & 03-XXIS-1202) Plate Welded ASTM A 36 ASTM A 36

1. PE: PLAIN WELD, BW: BUTT WELD, WNRF: WELD NECK RAISED FACE, EW ELECTRIC RESISTANCE WELDING, SW: SEAMLESS

ISSUED FOR COMMENTS / ENGG.

Rev. No. Date

Purpose

Prepared

By

VER

6.4 API 5L Gr. X-56, PSL 2 (EW/ SMLS) C4 (Liquid) 0.72

e for intelligent pigging

rial (Equivalent/ Superior)

OD in mm (inch)/ Thk., in mm or Schedule

5L Gr. X-56

323.8 (12") / 10.3 (Note-4) 168.3 (6") / 6.4 (Note-4)

5L Gr. X-56 STM A 105 (Flange)

-SP-75 Gr. WPHY-56

323.8 (12") x 168.3 (6") 60.3 (2) / XS

M A 105

M A 105

60.3 (2) / XS

M A 105

60.3 (2) / XS 60.3 (2) / XS HOLD / XS

M A 105

M A 105

M A 105 M A 694 Gr. F-56

48.3 (11/2) / XS 323.8 (12) / 300#

7 (Pig Signaller Tag Nos. As required

M A 36

M A 36

Reviewed

By

Approved By

AMIT

Prepared By

Reviewed By

Approved By

DAHEJ PETROCHEMICAL COMPLEX PROJECT

SCRAPER RECIEVER
PROCESS DATA SHEET

DIMENSION DETAILS (NOTE-2) Marking A B C D E F G

NOTES: 1. All requirements applicable for C4 ( Liquid) service shall be compliled with as per specification no. 6-710031, Rev. 3. 2. The dimensions indicated above are suggested dimensions only. The vendor/ Manufacturer shall check and provide dimensions suitable for accommodating latest online inspection tool (longest) including intelligent pig. Final dimensions shall be approved by Compny. 3. Orientation of all the nozzles is indicative & shall be confirmed by company during Vendor's drawing approval stage. necessary calculations to Company Calculations to the company for approval. 5. Flanges welded on Scraper trap shall have smooth face finish to 125-250 inch AARH 6. Scraper trap shall be provided with suitable handling system for retraction of pigs including instrumented pigs ( such as basket / tray; retracting rod? Mechanism etc.) from

Dimension (mm) 2,700 700 203 2,700 Note-12 Note-12 700

Marking
H I J K
L M

4. Indicated wall thickness for barrel & neck are minimum. Manufacturer shall check the same based on Pipeline design conditions & manufacturing requirements, and submi

the trap as per drawing no. 6987-000-16-71-3012 nad clause 4.11 of specification no. 6-71-0031. Price of scraper trap shall be inclusive of pig handling system.However, pig lifting devices (davit etc.) are not in Vendors scope of supply. 7. All carbon steel fittings and flanges made from ASTM A350 Gr. LF2 material shall be finish forged i.e. forged to the required shape.Machined fittings and flanges are not acceptable. Machining is permitted for weld end preparation and flange face finish preparation. 8. Price quoted for Scraper trap shall be inclusive of supply, mounting and testing of pig signaller (without isolation valve type). 9. Scraper trap shall be supplied inclusive of mounting and testing of pig signaller (without isolation valve type). 10. All Weldolets shall be as per MSS-SP-97 & all Nippolets shall be as per Manufacturers Standard. 11. Dimensions for all flanges shall be as per ASME B 16.5. 12. These dimensions shall be decided by Manufacturer and approved by Company.

ISSUED FOR COMMENTS / ENGG.

Amit

Rev. No.

Date

Purpose

Prepared

By

VER

Dimension (mm) 500 500 500 500 Note-10 Note-10

mensions suitable for accommodating latest online

conditions & manufacturing requirements, and submit

as basket / tray; retracting rod? Mechanism etc.) from

shall be inclusive of pig handling system.However,

equired shape.Machined fittings and flanges are not

Reviewed

By

Approved By

AMIT

Prepared By

Reviewed By

Approved By