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PIPE CUTTING AND BEVELING CLAMSHELLS

Who we are
One Company, Total Support, Complete Solutions Over many years Hydratight has provided world class bolted joint solutions and continues to set international standards in joint integrity for its customers on a global scale.

O n e Co m p a n y Hydratight works in partnership with the worlds leading OEMs using the latest computer technology and market leading development facilities. We continue to push back the boundaries of technology to provide fast, accurate and reliable solutions to critical assembly problems. Our people are the key to our success: qualified, competent and innovative people, working closely with our customers ensures a total understanding of their requirements. One Co m pany - Tot al Suppor t Totally committed to safety and quality, all Hydratight products and services are designed, manufactured and carried out within a management system in accordance with ISO 9001:2000 (Quality Management); ISO 14001:2004 (Environmental Management); OHSAS 18001:1999 (Occupational Health and Safety) One Co m pany - Tot al Suppor t - Co m plete So lutio ns Our extensive bolting and machining services include: Torque and Tension bolting equipment Portable Machining equipment Product sales, rental and technical support Product service and training

Our Machining Brand


Hydratights DL Ricci brand of portable machining solutions serves many industries with a primary focus in the power generation field. Hydratight is an OEM that offers these patented tools through sales, rental or with on-site technical support as well as custom fabrication. Riccis machining line-up includes tools that cut and bevel pipe, machine shafts, bore, grind, mill, face end-prep, heat-treat and more. Hydratight offers facilities around the globe, with 24/7 access to these portable machining solutions.

Split Frame Clamshells The most popular Hydratight machining solution from DL Ricci is our split frame Clamshells. These pipe cutting and beveling tools come in five different models and can work on pipe from .5" to 177". Our portable machines offer unsurpassed control and power as well as fast set-up and ease of use. They have been designed for severing, I.D. boring, flange facing and O.D. turning. They are precise, providing excellent surface finishes and hold tight tolerances on all applications. The patented, fully adjustable bearing design gives our clamshells ultimate longevity. There is also a variety of Clamshell accessories for situations such as out-of-round pipe, low profile clearance, chipless or single point cutting, weld crown reduction and more. Both Hydratight field staff and engineers are experienced in the customization of our machining tools to fit the exact needs of each particular on-site application.

MC Clamshells
The MC (Mini-Clamshell) is the smallest of our Clamshell line, able to accommodate all tube and pipe sizes ranging from .5" to 2.5" O.D.

MC is designed for on-site severing and beveling on small piping and valve systems Lightweight structure with low friction bearing design Design adds strength, accuracy and minimized wear Machine quickly splits and easily mounts on in-line piping systems The compact design allows easy set-up in tight places Our low profile tool slides provide an even feed rate and rigidity Used for cutting and beveling wall thickness up to .375" thick on all alloys The MC will accommodate all tube sizes ranging from .5" to 2.5" O.D. Tool package comes complete with a multi-position pneumatic angle drive and a deluxe storage case, containing all the necessary operating tools required for fast and easy use
Low Friction Bearing Design

Easily Mounts

Compact and Lightweight

MODEL

MC2

UNIT OF MOUNTING MACHINE MEASURE MIN MAX ID .840 - 2.375 Std. - in 2.625 6.438 21.3 - 60.3 Metric. - mm 66.7 163.5

B
3.25 82.6

D*

1.906 4.313 48.4 109.5

* Dimension may change with different tooling. Contact your Consultant for specifics.

NB Clamshells
The NB (Narrow Body) Clamshell is our original Clamshell cutting machine, able to cut or bevel flange and pipe sizes from 3" to 36".

The NB Clamshell series is the industry standard for narrow body, lightweight machines Highly durable tools maintain a low profile requiring minimum operating clearance Patented bearing design Excellent surface finishes on any alloy Capable of cutting all wall thickness Minimal set-up time and effort Accommodates flange and pipe sizes from 3" to 36" Can be used in any environment making them perfect for underwater, nuclear, or other hazardous conditions Designed for severs, bevels, I.D. boring, facing & O.D. turning

Full Range of Sizes

Fast Cutting of Heavy Wall

Model

UNIT OF MEASURE
Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm

MOUNTING MACHINE MIN MAX ID


1.900 - 4.5 48.3 - 114 2.375 - 6.625 60.3 - 168.3 3.5 - 8.625 88.9 - 219.1 4.5 - 10.75 114.3 - 273.1 6.625 - 12.75 168.3 - 323.9 8.625 - 14 219.1 - 355.6 10.625 - 16 219.1 - 406.4 12.75 - 18 323.9 - 457.2 14 - 20 355.6 - 508 18 - 24 457.2 - 609.6 20 - 26 508 - 660.4 22 - 28 558.8 - 711.2 24 - 30 609.6 - 762 26 - 32 660.4 - 812.8 30 - 36 762 - 914.4 4.75 120.7 6.875 174.6 8.875 225.4 11.25 285.8 13.25 336.6 14.5 368.3 16.5 419.1 18.5 469.9 20.5 520.7 24.5 622.3 26.5 673.1 28.5 723.9 30.5 774.7 32.5 825.5 36.5 927.1

A
9.25 235 11.375 288.9 13.375 339.7 15.75 400.1 17.75 450.9 19 482.6 21 533.4 23 584.2 25 635 29 736.6 31 787.4 33 838.2 35 889 37 939.8 41 1041.4

NB4 NB6 NB8 NB10 NB12 NB14 NB16 NB18 NB20 NB24 NB26 NB28 NB30 NB32 NB36

NB Clamshell Specs (all models): B = 3" or 76.2mm C = 2.25" or 57.2mm D = 4.5" or 114.3mm

Dimension subject to change with different tooling. Contact your Sales Consultant for specifics.

MS Clamshells
The MS (Mid-Size) Clamshells compact design delivers the power and accuracy to work on virtually all pipe diameters (10" to 50"), materials and wall thicknesses.

The MS series is the latest addition to our Clamshell line offering unsurpassed control and power The new gear clamping feature and motor mount allow for faster, more secure set-ups and increased rigidity Locator extensions are compatible with the NB Clamshells, tool blocks/slides are also compatible with the NB and HD series of Clamshells Provides ultimate longevity with the patented fully adjustable bearing design Designed for severing, beveling, I.D. boring, flange facing and O.D. turning Produces excellent surface finishes and holds tight tolerances on all applications Superior cutting strength, easy and fast to set-up MS Clamshell was designed to handle P91 material
MODEL
UNIT OF MEASURE
Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm

Heavy Duty, Rigid Design

Fast, Accurate Cutting & Beveling

MOUNTING MIN MACHINE MAX ID


4.125 - 13 104.8 - 330.2 7.375 - 16.25 187.3 - 412.8 9.375 - 18.25 238.1 - 463.6 11.375 - 20.25 288.9 - 514.4 15.375 - 24.25 390.5 - 616 19.375 - 28.25 492.1 - 717.6 21.375 - 30.25 542.9 - 768.4 23.375 - 32.25 593.7 - 819.2 27.375 - 36.25 695.3 - 920.8 27.875 - 36.75 708.0 - 933.5 33.375 - 42.25 847.7 - 1073.2 39.375 - 48.25 1000.1 - 1225.6 41.375 - 50.25 1050.9 - 1276.4 13.25 336.55 16.5 419.1 18.5 469.9 20.5 520.7 24.5 622.3 28.5 723.9 30.5 774.7 32.5 825.5 36.5 927.1 37 939.8 42.5 1079.5 48.5 1231.9 50.5 1282.7

A
19.312 490.52 22.562 573.07 24.562 623.87 26.562 674.67 30.562 776.27 34.562 877.87 36.562 928.67 38.562 979.47 42.562 1081.07 43.062 1093.775 48.562 1233.47 54.562 1385.875 56.562 1436.67

MS12
MS Clamshell Specs (all models): B = 3.03" or 76.99mm C = 3.83" or 97.28mm D = 5.33" or 135.38mm

MS16 MS18 MS20 MS24 MS28 MS30 MS32 MS36 MS36.5 MS42 MS48 MS50

Dimension subject to change with different tooling. Contact your Sales Consultant for specifics.

HD Clamshells
The HD (Heavy Duty) series of Clamshells are designed for large diameter, heavy cutting applications. The machines accommodate flange and pipe sizes ranging from 28" to 86" O.D.

These machines are capable of severing, beveling, facing, boring and O.D. turning on all types of material and all wall thickness Fully adjustable patented heavy duty bearing design HDs superior design and construction allow unparalleled control, power and accuracy With its 8.5" axial and 4.75" radial profile, the HD series machine can fit into tight work areas With superior strength the HD series is ideal for all machining applications in new construction, decommissioning, component replacement and fabrication projects
Adjustable Bearing Design Large Diameter

MODEL

UNIT OF MEASURE
Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm Std. - in. Metric. - mm

MOUNTING MIN MAX


16 - 28 406.4 - 711.2 18 - 30 457.2 - 762 20 - 32 508 - 812.8 24 - 36 609.6 - 914.4 27 - 39 685.8 - 990.6 31 - 43 787.4 - 1092.2 33 - 45 838.2 - 1143 36 - 48 914.4 - 1219.2 38 - 50 965.2 - 1270 41 - 53 1041.4 - 1346.2 42 - 54 1066.8 - 1360.8 43 - 55 1092.2 - 1397 45 - 57 1143 - 1447.8 48 - 60 1219.2 - 1524 54 - 66 1371.6 - 1676.4 60 - 72 1524 - 1828.8 62 - 80 1574.8 - 2032 68 - 86 1727.2 - 2184.4

MACHINE ID
29 736.6 31 787.4 33 838.2 37 939.8 40 1016 44 1117.6 46 1168.4 49 1244.6 51 1295.4 54 1371.6 55 1397 56 1422.4 58 1473.2 61 1549.4 67 1701.8 73 1854.2 81 2057.4 87 2209.8

A
38.375 974.7 40.375 1025.5 42.375 1076.3 46.375 1177.9 49.375 1254.1 53.375 1355.7 55.375 1406.5 58.375 1482.7 60.375 1533.5 63.375 1609.7 64.375 1635.1 65.375 1660.5 67.375 1711.3 70.625 1793.9 76.625 1946.3 82.625 2098.7 90.625 2301.9 96.625 2454.3

HD Clamshell Specs (all models): B = 6.25" or 158.8mm C = 4.689" or 119.1mm D = 8.5" or 215.9mm

HD28 HD30 HD32 HD36 HD39 HD43 HD45 HD48 HD50 HD53 HD54 HD55 HD57 HD60 HD66 HD72 HD80 HD86

Dimension subject to change with different tooling. Contact your Sales Consultant for specifics.

MM180 Clamshells
The MM180 is the worlds largest gear driven Clamshell lathe, mountable on a work piece with an OD range of 144" to 177".

In just five months, our engineers designed and built this clamshell to cut and prep a giant steam generator surface Patented bearing technology Comes with a variety of attachments for accurate severing, beveling and facing Machine rotates on 72 precision ground bearings Up to 28 locator pads that are all adjustable for concentricity Includes eight locator pads that are axially adjustable The flexibility allows this machine to be quickly and easily adjusted for virtually any machining operation Powered by our quiet running high frequency hydraulic drive MM180 operates smoothly at a variety of speeds and can also be operated remotely The MM180 is portable to your site and our experienced field machinists can be there quickly to offer machining solutions
Dependable Machining

Variety of Applications

Check out the MM180 in action at www.hydratight.com or request a MM180 CD-ROM for more footage and technical information.

Axial Feed Module


Two sizes of the Axial Feed Module are available for meeting the crucial specifications of weld finishing and O.D. Turning.

Clamshell Casing Cutter


For accurate cold cutting of well head casings, our Casing Cutters offer versatility with up to five different sizes available (3.5" to 26").

Clamshell Casing Cutter This Casing Cutter is the ultimate tool for cold cutting well head casings Axial Feed Module The Axial Feed Module is adaptable to the Clamshell machine This axial feed system is designed to work in limited space and hostile environments Designed for applications within the highly exacting standards of the nuclear industry Module is also used in some journal turning applications where areas of a shaft are worn and in need of repair Compact, split frame design means ease of transport and set-up which translates into time and cost savings Operates spark free eliminating need for flame cutting Casing cutters mount directly onto the O.D. of the well casing, requiring minimal radial and axial clearance The set-up and cutting operations can be completed in less than a 1/2 hour by one person They offer the capability of using interchangeable tooling and machine parts throughout size ranges Optional attachments available are: internal cutting attachment for deep bore cuts and a 3.5hp air motor
*Dimension subject to change with different tooling. Contact your Consultant for specifics.

Axial Feed Module Specs (all models): C = 6.35" or 161.29mm D = 2.83" or 71.88mm
Axial Feed Module Unit of Measure
Std. - In Metric - mm Std. - In Metric - mm

Casing Cutter Specs (all models): B = 3" or 76.2 mm C = 2.25" or 57.2 mm D = 4.5" or 114.3 mm
MODEL
Casing Cutter

A
5.25 133.4 7.25 184.2

B
9 228.6 11 279.4

Unit of Measure
Std. - in Metric - mm Std. - in Metric - mm Std. - in Metric - mm Std. - in Metric - mm Std. - in Metric - mm

Mounting Min Max


3.5 - 8.63 88.9 - 219.1 4.5 - 10.75 114.3 - 273.1 8.63 - 14 219.1 - 355.6 14 - 20 355.6 - 508 20 - 26 508 - 660.4

Machine ID
8.875 225.4 11.25 285.8 14.5 368.3 20.5 520.7 26.5 673.1

A
13.38 339.7 15.75 400.1 19 482.6 25 635 31 787.4

5.25 7.25

8 10 14 20 26

Pneumatic, Electric and Hydraulic Power Supplies


Hydratights DL Ricci brand of Clamshells offers many ways to power up. Pneumatic Drive: 100 CFM, 100PSI Electric Drive: 110V - 20 amp or 220V Hydraulic Drive: 10 & 20 HP Frequency Drive Flow from 3 to 18 gallons/minute with line pressure up to 2,000 psi

Motor Options

Hydraulic Power Supply Units Hydratights DL Ricci Hydraulic Power Supply Units (frequency drives) are self-contained and ready to meet any power requirements. Available in 10hp and 20hp units. Produces flow from 3 to 18 gallons/minute Line pressure up to 2,000 PSI Remote control pendant allows remotely controlled machine operations Units are equipped with smooth rolling casters Each unit comes with (set of two) 50 ft. lengths of hose with drip proof couplings Provides power for most portable machining equipment on the market Drive Configuration Options Various configurations of drive motors are available for our machines including front drives, straight back drives and right angle drives.

Hydraulic Power Unit of Power Supplies Measure Required Flow Rate Pressure

Drive Motor Power


10HP

A B C
47 21 29 1193.8 533.4 736.6

Freq. Drive 10 Freq. Drive 20

Standard Inches Metric Millimeter Standard Inches Metric Millimeter

20 Amp 3 Phase 440 Vol 20 Amp 3 Phase 480 Vol 40 Amp 3 Phase 440 Vol
40 Amp 3 Phase 440 Vol

3-9 Gal./Min 11.4 - 34.2 Ltr./Min 5.5 - 17.5 Gal./Min 20.9 - 66.5 Ltr./Min

0-2000 PSI 0-137.9 BAR 0-2000 PSI 0-137.9 BAR

7.45kw

20HP

53

30

40

14.9kw

1346

762

1016

10

Clamshell Accessories
Clamshell accessories from Hydratights DL Ricci are available to enhance the performance and expand the capabilities of our Clamshells. For more operational information on our Clamshells and accessories, ask your sales representative for a copy of the Clamshell Instructional CD.

Axial Feed Module: The Axial Feed Module is designed to work in limited space and hostile environments. Adaptable to our Clamshell Machine, the Module is used in some journal turning applications where areas of a shaft are worn and in need of repair. Designed for applications within the highly exacting standards of the nuclear industry.

Swivel Head Module: The Swivel Head Module attaches to all NB, MS, and HD Clamshells and all BU Facers. Angle cutting is made easy with up to 60 of adjustability in the head. Applications such as facing, RTJ grooving, boring and angle boring are accomplished with minimal effort when using this module.

Low Profile (LP) Tool Block Slide: The Low Profile Tool Block Slide allows cutting and beveling on as little as 2 1 2" to 3 1 2" of pipe, depending on the prep. The LP brings the cutline closer to the back of the machine by reducing the axial clearance required for cutting.

Single Point & Counterbore Modules: Flange facing, boring, counterboring, RTJ grooves and compound angle weld preps can be accomplished with one of these modules. They can be mounted on NB, MS, and HD Clamshells and the BU Facer series. These modules help the operator hold exacting tolerances with minimal effort.

Tool Bits: Hydratight also manufactures our own tool bits and offer the widest variety of standard tooling including straight sever 37 degree, 37/10 degree, counter bore or double bevel. Custom tool bits can be created for special applications.

Overlay Sander: A new Clamshell attachment is our Overlay Sander which is used for powerful sanding applications. Attached to a Clamshell and used primarily for weld crown reduction, the Overlay Sander may be equipped with a Spark Guard attachment for efficient capture of debris.

Out-Of-Round Tool Block Slide: The Out-Of-Round Tool Block Slide rides on the O.D. of the pipe and reacts to errors in roundness with a dual-compensating spring assembly. Works on up to 1" out-of-round pipe.

Chipless Cutter: Chip free severing is accomplished with this pizza cutting wheel. With our Chipless Cutter, no cutting debris will contaminate the inside of the piping system.

11

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