PROGRAMMABLE SEQUENTIAL CONTROLLER

Principle
The programmable sequential controller is designed specifically for use with pneumatic dust collector systems. It is used to control the solenoid of the diaphragm valve in order to program the pulse jet sequence of the valves. LED lights serve as indication of status of pulse position and timing. Both the pulse jet timing and duration of each pulse jet could be adjusted by the logic circuitry. The controller has 2 independent "ON" and "OFF" methods, the 1st is when the AC power supply is cut off, the controller will shut down. When the AC supply is reconnected, the controller will automatically revert to its initial default settings. The 2nd method is to employ the use of the controller's remote contacts (R,C,A) as the controlling signal. The sequential collector uses a microprocessor to control the pulse jets of a diaphragm valve through the electrical solenoid of the valve. The controller has 2 rows of 7 segment digital display. The first row displays the diaphragm valve number to be activated next, the 2nd row displays the time left before it activates the next valve. The pulse jet timing, duration of each pulse jet and the number of valves to be controlled could be set to user's requirements. Also, the controller is able to be programmed to automatically execute the pulse jet cycle even after the system shuts down. The user just needs to configure all settings through the buttons on the face of the board. The controller is both user-friendly and serves a wide range of applications and will definitely satisfy all requirements of the user.
*AE110A (10 points)

*AE120A (20 points)

*AE140A (40 points)

Features
1 Digital Display, provides ease of operation and
clear display of operation status.

1 Microprocessor: Accurate and precise

operation.

1 Remote Control: Convenient control through

remote means.

1 Able to automatically execute the pulse jet

cycle even after the system shuts down so as to prevent residue sticking unto cloth filter. 1 Option: Water-proof and dust-proof enclosure, to extend lifespan of the controller.

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PANEL AND TERMINAL DIAGRAM

Programmable Sequential Controller

*AE110A

*AE120A

AC06 AC07

COM AC05 AC04 AC03

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AC11

COM AC10 AC09 AC08 AC07

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AC08 AC09 AC10 COM

6
6

AC12 AC13 AC14 AC15 COM

AC02 AC01

AC06

Solenoid valve

5 4 1

R.C A
AC16

FAN.A

AC17

ON
AC2 AC1

3
OFF

AC18 AC19 AC20 COM COM AC05

JS1
220V 110V

220V 110V

5 4 1

R.C A

AC04 AC03 AC02

FAN.A

AC01

ON
AC2 AC1

3
OFF
220V 110V

Solenoid valve

JS1

220V 110V

*AE140A

6
COM AC25 AC24 AC23 AC22 AC21

1 Terminal Description
1 Power supply: (AC1, AC2)
COM

J2
AC26 AC27

AC28 AC20 AC29 AC19 AC30 COM AC18 AC17 AC16 AC31 AC32 AC15 COM

The Controller is able to select AC110V or 220V.

2 Power supply selection: (JS1)

Please select the power supply AC 110V or 220V

3 Power switch

AC33 AC34

AC14 AC13

4 Fan control input: (FAN.A)

AC35 COM

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AC12 AC11 AC36 AC37

AC38 AC39 AC40 COM

COM AC10 AC09 AC08 AC07

This function is used to complete Auto-Shut-Off cleaning cycle before controller stopped. When this contact is closed, controller running regulary. When this contact is open, controller will run Auto-Shut-Off cleaning cycle (defined by "CLC" setting). This function is purposed to prevent dust clogged on the bag.

5 4 1

AC06 R.C A COM FAN.A AC05

...

5 Remote control input: (R.C.A)

AC2 AC1

3
JS1

AC04 AC03 AC02 AC01

If remote control is required, please remove the short circuit, then, extend the wiring to remote site. When the remote input is open circuit, the controller will stop operation, when the remote input closed circuit, the controller resumes normal working operation.
6 Solenoid terminals:

220V

110V

220V 110V

Solenoid valve

Terminals are connected to solenoids.

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PROGRAM SETTING
1 Operation Panel:

Programmable Sequential Controller

1 Panel Setting Flowchart
Running Mode

Upper Display Lower Display Increase

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X.X X

X.X X

X.X X

X.X X

X.X X

ENTER SHIFT

XXX

XXX

XXX

XXX

XXX

XXX XXX
1 Description of Panel Setting
Upper Display Function Purge time Purge period Auto-Shut-Off cleaning Number of solenoid Lower Display Function Number of solenoid
~

XXX XXX

XXX XXX

XXX XXX

XXX XXX

Range (Time error)

Example: To set

~ SA5mS ~ SA0.1S ~ times ~ nn

Range
/ /

Purge time: 1 sec. Purge period: 10 sec. Auto-Shut-Off cleaning: 2 times Number of solenoid: 10 ports

Follow the steps below:

1 Press

~ nn

Ports

into

purge time setting.

2 Press to make "X.X X" blink (Possible to change value at this setting mode) 3 Press

to change the value till 1.00 setting is done.

1 Description of Running
Upper Display Function Time to next purge Function Next solenoid number

4 Press

so that "1.00" doesn't blinking,

~ ~ nn

Lower Display

into purge period, repeat step 2~4 to change 5 Then press the value till 010. . into clean up cycle setting, repeat step 2~4 6 Then press to change the value till 002.
7 Then press into solenoid number setting, repeat step 2~4 to change the value till 010.

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SPECIFICATIONS / DIMENSIONS
Controller 1 Dimensions
*AE110A (10 point)
160 137.7

Programmable Sequential Controller

*AE120A (20 point)

180.0

7-f4.2 73.4 78.0

74.8

86.1

107.2 106.2 140 160 48.2

82.6 106.4 137.7 38.0 70.6 70.0 10-f4.2 108.5

240.0

106.2

54.7

*AE140A (40 point)

205.0 181.7 41.0 32.4

Controller electrical 4 Specifications 1 Power supply: 110V/220V, A20% 50Hz/60Hz 1 Interval adjustable range: 1s~999s 1 Spray time adjustable range: 10ms~9.99s 1 Fuse: 3A 1 Number of sequence: 1~10 / 20 / 40 Points 1 Ambient temperature : 0 ~70BC 1 Indication: 2 Sets of digital display 1 Input: 3 Push buttons 1 Delay between stage: 0~99 times

30.7 132.2 59.7 68.5 43.9 265.0

65.9

116.1 54.8 10-f4.2

*CASE (Optional) Material: ABS Dimension: 230x300x86.5mm

97.9

83.8

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TROUBLESHOOTING

Programmable Sequential Controller

Problem 7-segment LED doesn't lights up.

Reason Troubleshoot 1. Power supply not 1. Reconnect power supply switched on / No power. / switch on power. 2. Fuse is burned 2. Replace fuse, product comes with 2 pcs 3A/250V fuses. 7-segment LED lights up 1. Return to factory for 1. Incorrect power supply inspection. used, causing compressor but diaphragm valves do not to be burnt. action. 2. Select power supply pin to suitable power supply 2. Solenoid of diaphragm value. valve and power supply is of different specifications. 3. Short Fan .A terminals 3. Input contact short-circuit 4. Short RC .A terminals card of air fan is detached. 4. Remote control short-circuit contact is detached. Jet pulse operation 1. Jet pulse timing or jet 1. Verify and re-program the pulse duration is set correct values for jet pulse malfunction wrongly. timing and duration as well as the total number 2. Number of jet pulses set of pulses required. wrongly. Air leakage 1. Diaphragm valve is 1. Re-install the valve in it's installed in reverse correct position. direction. 2. Remove the rubbish, it should solve the problem. 2. Rubbish is found inside the diaphragm valve or in 3. Please check the wiring the diaphragm. connection of the solenoid. 3. The solenoid of the valve is faulty.

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PANEL AND TERMINAL DIAGRAM

* AE410A (10 points)
1 Connections

Sequential Controller

1. Power Supply Selection is used for selection of power supply, factory default is set at 220V. If the power supply is 110V, just transfer the jumper connection from 220V end to 110V end. 2. Wiring A. Live wire of the power supply must be connected to L1 terminal, the neutral wire must be connected to L2 terminal. B. Common wire of solenoid must be connected to COM terminal whereas the others are connected to their respective terminals 1~10. C. Remote control is used for long distance control or cascading control. If neither of these controls are required, do not remove the shorting metallic strip at terminals P1 and P2.

2
ON OFF
110V 220V

110/220V 50/60Hz REMOTE CONTROL

L1 L2 P1 P2
COM

1 4
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PULSE FREQUENCY 25 30 36
20 14 8 2
SECONDS

3. Step Switch Adjust to indicate the numbers of solenoid steps to action. Controller will action from solenoid 1 ~ required solenoid number and will repeat itself continuously.
Co.,Ltd
SER NO:
42 75

1 2 3 4 5 6 7 8 9

PULSE DURATION 90 110 130 145

165 185 200

48 55 54 60 40 20

MILLISECONDS

4. Interval adjustable Adjust to the value required for the time delay between each individual valve operations.

5. Spray time adjustable Adjust to the value required for how long the solenoid valves remain in operation
ON

10

2 3 4 5 6 7 8 9

STEP Switch

6. After the various settings are done, please start operation by switching on the power supply.

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PANEL AND TERMINAL DIAGRAM

* AE520D (10 points)
4 Wiring

Sequential Controller

A. Connecting DC24V(+) to the terminal L, DC24V(-) to the terminal N. B. All common wires of solenoid valves connect to the terminal COM, the other wire of each solenoid valve connects to corresponding terminal(1~10). C. Terminal P1 & P2 are used for remote control or multipoints (> 10) control. Do not remove the metal jumper unless remote control or multi-points (> 10) control are needed.

4 Setting the number of active solenoid valves

Set the DIP switch to the number(1 N 10) of active solenoid valves, the air blow sequence will be 1 to N repeatedly.

4 Interval adjustable

Adjust to the value required for the time delay between each individual valve operations.(2~60 s)

DC24V REMOTE CONTROL

4 Spray time adjustable

Adjust to the value required for how long the solenoid valves remain in operation. (20~200 ms) After the various settings are done, please start operation by switching on the power supply.

ON

PILOT VAL VES

AEA-0040

2 3 4 5 6 7 8 9

SPECIFICATIONS / DIMENSIONS
Controller electrical

Sequential Controller

1 Specifications 1 Power supply: AE410A---110V/220VAC, 20% 50Hz/60Hz AE520D---24V DC 1 Interval adjustable range: 2s~60s 1 Spray time adjustable range: 20ms~200ms 1 Fuse: 3A 1 Number of sequence: 2~10 points 1 Ambient temperature : 0 ~50 B C

1 Dimensions
* AE410A
M4x4

* AE520D
113 98
M4x4

103 87

136

1 Optional
*CASE Material: Cover--- PC Box------ ABS

146 133

173

186

CASE

149

75

152 162

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