Technology Data Sky Rainbow

SUMMARY OF SPECIFICATION DATA
1. General
SKYRAINBOW is an Aluminium composite panel (ACP ) with nontoxic filled core, used as an exterior and interior cladding and roof covering on the new building and retrofit applications. The material is manufactured by Jiangyin Tianhong Decoration Material Co., Ltd. And furnished by approved agent or distributors.
2. Product Composition
The aluminium composite panel (ACP) should be composed of thermoplastic core of low density polyyethylene sandwiched between two aluminium sheets. The frontal surface is finished with a high performance Lumiflon-based fluorocarbon coating (as standard ) or polyestercoating, and the back side is a wash coating or primer coating. SKYRAINBOW is available on the following finishes: Solid colors, Metallic colrs, Brushed colors, Mirror colors, Pearlescent colors (95% high gloss), granite colors. All these finishes are applied in munufacturers coutinuous coil coating lines. The surface is protected with a self-adhesive peel off protevtive film to avoid any nicks or other damages, which should be peel off immediately after installation.
3. Products dimension and tolerance
(1) Panel thickness: 3mm, 4mm and 6mm (2) Aluminium sheet thickness: 0.15mm; 0.21mm; 0.25mm; 0.30mm; 0.40mm; 0.45mm; and 0.50mm. (3) Panel size: Width= 1000mm; 1220mm( Standard )1250mm( Standard ); 1500mm;1550mm;1570mm; 2000mm Length= less than 7500mm Note: customized dimension can be accept, pls contact our local distributor or our head office. (4) Product tolerance Width: Length: Thickness : Diagonal: Bow:
+/- 2.0mm +/- 4.0mm +/- 0.2mm for 3 and 4mm thick, +/- 0.3 for 6mm thick +/- 5.0mm Max 0.7% ( 5mm/m ) of the length or width
SKY RAINBOW CHINA Ltd 18 Huanxi road,Huashi,Jiangyin, Jiangsu,China Website: www.sky-rainbow.com Email: info@sky-rainbow.com Tel: 008651086207988 Fax:008651086063633
4. Principal properties
(1) Panel weight Item Panel weight (2) Physical properties Item Specific gravity Thermal expansion Thermal conductivity Thermal resistance unit
x 10-6/ (-20 to 60 ) Kcal/m h Kcal/m h
unit Kg/m2
3mm/0.30mm 3.96
4mm/0.50mm 5.65
6mm/0.50mm 7.55
remarks
3mm/0.30mm 1.5 21 0.16 0.015
4mm/0.50mm 1.39 24 0.22 0.018
6mm/0.50mm 1.24 24 0.26 0.023
ASTM D-696 ASTM D-976 ASTM D-976
(3) Mechanical Properties of Skyrainbow ACP item unit Tensile Strength (Rm) Mpa Elongation (A50 %)ASTM E8 % Yield Strength (Rp 0.2) Mpa Flesura elasticity ASTM C393 Gpa (4) Deflection temperature: 115
3mm/0.30mm 60 4 53 49
4mm/0.50mm 49 5 44 39.8
6mm/0.50mm 29 2 26 29.1
5. Bond integrity
Due to the inherent material used, it reduces the overall weight of the composite panel and improvide the boning integrity than passed decoration products. Item Vertical pull Drum peel Flatwise sheer unit Kg/cm2 Mm N/mm Kg/cm2 remarks ASTM C-297 ASTM D-1781 ASTM C-273 3mm/0.30mm 135 150 89.0 4mm/0.50mm 127 150 86.1 6mm/0.50mm 117 150 84.0
6. Sound transmission loss ( ASTM E413 )

Once tested in conformity with ASTM E-413, the following sound transmission classses ( STC ) are established as following teable. Thickness Remark 3mm/0.30mm 4mm/0.50mm 6mm/0.50mm STC ASTM E- 413 24 26 26
7. Maximum Sterss Across Bolt & Rivet Hole

D Rivet:5mm Rivet:10mm e 5mm 10mm 15mm 9mm 19mm 30mm e/D 1.0 1.9 3.0 0.9 1.9 2.8 3mm/0.30mm 217 490 569 201 390 400 Rivet(or bolt) 4mm/0.50mm 225 446 269 207 340 389 6mm/0.50mm 178 386 406 168 256 254
D: Hole dimater (mm) e: Distance from edge (mm ) H=tAP+0.2mm
Architecks H
20mm e
D 40mm
150mm
8. Vibration Damping
As a laminated composite panel , skurainbow can damp the vibration velocity and amplitude by absorbing or conventing vibration energy into thermal energy. Tested sampls size: 20mm x 300 mm
Deflection by wind load is changing as the panel thickness, aspect ratio, span and boundary condition i.e. simply supported or finxed. The aspect ratio is ratio the longer to the shorter dimension of the panel. Deflections differ between panels of the same area but od different aspect ratio. For example, deflection of dimension 600mm x 2400mm ( aspect ratio is 4 ) panel is smaller than the size of 1200mm x 1200mm ( aspect ratio is 1 ) The following 3 illustrations show the really measurement of fixed SKYRAINBOW ACP deflections.
9. Deflection by wind Load
10. Sepecification data of the raw materials

Sky rainbow Aluminium Composite Panel is a revolutionary and versatile new decorative materials, it offers fresh, modern, beautiful, creative and practical design possibilities for a variety of applications, satifying every need of Architects, Engineers, Constructors and Building owners. Just because Skyrainbow use the high quality raw material, did her best to provide the top quality. Following are all the details specification data of the raw materials.
(1) Mechanical Properties of Aluminium sheets ( 1100- H18 )

Yield Strength (Rp 0.2): 150 Mpa Flesura elasticity (ASTM E8): 70GPa Chemical Composition Si Fe 0.6 % 0.7 %
Cu 0.3 %
Mn 1.0 % -1.5 %
Mg 0.2 % -0.6 %
Cr 0.1 %
Zn 0.25 %
Ti 0.1 %
Properties of Aluminum Skin

1 2 3 4 5 Tensile strength (N/mm2) 0.2% proof stress Medals of Elasticity(N/ mm ) Elongation(%) Linear thermal Expansion (mm/M)
2
ASTM E8 ASTM E8 ASTM E8 ASTM E8 ASTM D 698 (30-80C)
150 100 70000 >3 1.2
159 130 72000 6 0.023
(2) Physical and Mechanical Capability of LDPE

The material between two aluminium sheets and in the middle is low density Polyethylene, it is named LDPE. Pull and extend intension / Mpa Rate of extend after break off/ % Scleroscope Density (g/cm3) Melting point / Top temperature of usage / Hot resistance Toughness Flexural strength Environmental stress crack resistance Trait of extrude and process 6.9-13.8 300-600 41-45 0.91-0.93 105-115 80 -95 Normal very good low Normal good
Thermal Capability of LDPE

Normal temperature of usage / Thermal deformation temperature ( under 453KPa ) / Embrittle temperatur Thermal conductivityW/(mK) Specific heat capacity J/(kgK) Termal expansivity / 1 60 40-50 <-100 TO <-50 125.6 2512.08 ( 2 - 2.4) x 10 5
(3). Adhesive film

As one of the important raw material macromolecule adhesive film, we are the first one cooperated with America DUPONT company since 1996 in China. With her best adhesive character, it is the best choice of the high quality ACP manufactuers. Thickness: 0.035mm, 0.05mm Content: 60% Compose: PE, macromolecule materia
One Popular Bonding Method:

1.Hot pressing method: heating at both sides 2.Bonding working temperature: 200C~210C 3.Bonding pressure: 4kg/cm2 4.Bonding pressing time: above 30~60 seconds 5.Metal surface condition: phosphorus or chrome metalized and degreasing handling in advance, keep it clean from dust, moisture, impurity and etc. Used for producing all kinds of aluminum composite panel (GB/T17748-1999) and other types of metal-plastic composite panels
Main parameters:
Fusion point Peak Possessing Temp. Density Tensile strength (at break) Elongation (at break) Rigidity VIAT Softening temperature 180 peeling strength Width Thickness specification Length g/cm3 Kg/cm 2 % D-scale N/mm M mm M DSC.D3418 ASTMD 790 ASTMD 638 ASTMD 638 ASTMD 2240 ASTMD 1525 GB/T2790 GB7125-86 105 150 0.938 100-120 300/350 45 65 7 1.00~2.00 0.035~0.05~0.08 980-1400
under proper working situation with needed temperature, pressure, speed and others .
Remark: The data is classical and would be realized or surpassed if, and only if, the ACP production are
Table -1. Bonding strength changed by Temperature.
Bonding strength ( kg/cm2)
Bonding conditions ( )
( 4 ) Surface finish
The frontal surface is finished with a high performance Lumiflon-based fluorocarbon coating (as standard ) or polyestercoating, and the back side is a wash coating or primer coating. SKYRAINBOW is available on the following finishes: Solid colors, Metallic colrs, Brushed colors, Mirror colors, Pearlescent colors (95% high gloss), granite colors. All these finishes are applied in munufacturers coutinuous coil coating lines.The coating system of each finish is following: A. PVDF coating are a two coat two bake system Total dry film thickness is 28 microns minimum and consist of a conversation coating, a inhibitive permier and lumiflon-based fluorocarbon coating. B. Nano PVDF coating are a three coat three bake system Total dry film thickness is 40 microns minimum and consist of a conversation coating, a inhibitive permier and lumiflon-based fluorocarbon coating. And special Nanometer technology paint coating. C. PE coating are a one coat one bake system Total dry film thickness is 15 microns minimum and consist of a conversation coating, and lumiflon-based polyester coating.
PE paint and gloss colors:

Standard colors are provided in the color chart. Customers colors are available for all finished upon request subject to minimum quantity. The standard gloss is 30% for Solid and Metallic colors, and 95% for Sparking colors. And customers gloss is acceptable.
Color maintenance Gloss ivory white will not be reduced by more than 32%; Matt ivory white -----------------------------more than 10%; Gloss white will not be reduced by more than 40% ; Matt white -----------------------------more than 14% ; Gloss green will not be reduced by more than 26% ; Matt green -----------------------------more than 24% ; Gloss yellow will not be reduced by more than 47% ; Matt yellow -----------------------------more than 41% ; Gloss blue will not be reduced by more than 30% ; Matt blue -----------------------------more than 17% ; Gloss red will not be reduced by more than 48% . Gloss retention by other colors will be specified upon need, please check Table-1 to Table -2 for data details. PVDF paint and brushed colors.
The color change, gloss change, color fade, color effect by chalk. please check the attached table-3 to Table 7 for the data details.
Table -1
High Gloss color change PE coating
Table 2 High gloss Retention PE coating
Gloss and and retention is measured pursuant to the procedures specified in ASTM D 523-89 .
Table -3 PVDF, color change
Table 4 PVDF Gloss Retention
Table - 5
PVDF, change with chalk
Table 6 Brushed color change
Table - 7 Brushed Gloss Retention
All the color changes and other detailed specification data, pls refer our all the test reports in the next section. Also can contact with our office or distributors for the details. --------------------------------------------------------------THE END----------------------------------------------------------SKY RAINBOW CHINA Ltd 18 Huanxi road,Huashi,Jiangyin, Jiangsu,China Website: www.sky-rainbow.com Email: info@sky-rainbow.com Tel: 008651086207988 Fax:008651086063633

Technology Data Sky Rainbow

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SUMMARY OF SPECIFICATION DATA

3. Products dimension and tolerance

3mm/0.30mm 1.5 21 0.16 0.015

4mm/0.50mm 1.39 24 0.22 0.018

6mm/0.50mm 1.24 24 0.26 0.023

ASTM D-696 ASTM D-976 ASTM D-976

6. Sound transmission loss ( ASTM E413 )

7. Maximum Sterss Across Bolt & Rivet Hole

D: Hole dimater (mm) e: Distance from edge (mm ) H=tAP+0.2mm

9. Deflection by wind Load

10. Sepecification data of the raw materials

(1) Mechanical Properties of Aluminium sheets ( 1100- H18 )

Properties of Aluminum Skin

ASTM E8 ASTM E8 ASTM E8 ASTM E8 ASTM D 698 (30-80C)

150 100 70000 >3 1.2

159 130 72000 6 0.023

(2) Physical and Mechanical Capability of LDPE

Thermal Capability of LDPE

(3). Adhesive film

One Popular Bonding Method:

Table -1. Bonding strength changed by Temperature.

Bonding strength ( kg/cm2)

PE paint and gloss colors:

High Gloss color change PE coating

Table 2 High gloss Retention PE coating

Table -3 PVDF, color change

Table 4 PVDF Gloss Retention

PVDF, change with chalk

Table 6 Brushed color change

Table - 7 Brushed Gloss Retention

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