B ATTERY SIZING CALCULATION FOR 30 KVA UP S

UPS Rating Inverter efficiency Type of Battery Backup time Load P.F. End Cell voltage No. of Battery : : : : : : 30 KVA 92% Lead Acid SMF VRLA 12V 30 minutes 0.8 10.50V/battery : 30 nos of 12V

KVA x 1000 x P.F. IDC ( Max) = --------------------------------------------------------------------Inverter Efficiency x No. of Cells x End cell volt 30 x 1000 x 0.8 = ------------------------------------0.92 x 30x 10.5 = 83A The K factor for 30minutes = 0.91 AH capacity required for 30 minutes backup = 75Ah Ah capacity selected Make: Amararaja Quanta. = 75Ah, 12V, 30 nos

Revision: 0 Client Project Rating Supplier

Page:- 01 OF 01 DOC. NO. 115BS11435 M/S DCW, Sahupuram, Tutticourin. PVC Automation Project. 1x30 KVA SA UPS System Hitachi Hi-Rel Power Electronics Pvt. Ltd.

TECHNICAL DATA SHEET

A 1 2 3 4 5 5.1 5.2 5.3 5.4 5.5 6 7 8 9 10 11 12 B 1 2 3 C 1 2 3 4 5 6 7 D 1 2 3 4 5 6 7 8 9 10 11 SYSTEM DATA Make Rating Configuration UPS Overall Efficiency Dynamic Response under following conditions For 50% step load For 100% step load & unload Power supply interruption & restoration Load Transferred to bypass Line Recovery time after load change (100%-0100%) Audible Noise @ 1 meter distance Enclosure sheet steel thickness Enclosure Protection Finish Colour Cable Entry Type of cooling Testing Standards ENVIRONMENTAL Design Ambient Temperature Relative Humidity Altitude UPS INPUT POWER SUPPLY Input Phase / Wire Input Voltage Voltage Tollerance Input Frequency Frequency Tollerance Power Factor (Approx. at rated load) Recommended feeder KVA RECTIFIER / CHARGER Rectifier Unit DC Voltage (Nominal Voltage) Voltage Range Float Voltage Boost Voltage Charging Type Voltage Regulation Ripple With Batteries Ripple Without Batteries Recharge time on battery boost charge Power Walk in time

Hitachi Hi-Rel 30KVA / 24KW Stand Alone 87.4% at 100% load & Nominal Voltage

5% 5% 1% 10% Recovers to 98% in < 20 msec for single system 65 dbA 2mm CRCA for frame & front doors & 1.6mm for side covers IP 41 RAL 7035 (Powder Coated) Bottom Forced Air Cooling (Internal Fans) IEC 62040-3

50 deg. C 95% RH Non-Condensing 1000 meter from MSL

3 PH, 3 WIRE 415V +10%, - 15% 50HZ 6% 0.8 2 times rated KVA with HRC fuse links

6 Pulse 360V DC 315V DC 405V DC 405V DC N.A for SMFB Automatic Float / Boost mode selection with current limit 1% 1% RMS 2% RMS 8 - 10 Hrs 10 - 30 Sec. Rev.: 0 HITACHI HI-REL POWER ELECTRONICS PVT. LTD. Doc. No. 115DS11435 Page 1 of 3

Title: "TECHNICAL DATA SHEET" FOR 1 X 30KVA Client: M/s.DCW, Sahupuram, Tutticourin. Project: PVC Automation Project

TECHNICAL DATA SHEET

E 1 2 3 4 5 6 7 8 9 10 11 12 13

INVERTER Type Designation Rating (at specified ambient) Output Voltage / No. of Phase Voltage Regulation Range of adjustment of output voltage Frequency Frequency Regulation Synchronizing Range Slew Rate Inverter Efficiency Voltage Waveform Load Power Factor Load crest factor

14 Harmonic Distortion at rated load 15 Over loading capacity & duration 16 Fuse Clearing (<1/4th cycle)

PWM based IGBT Inverter 30KVA / 24KW 110V AC, 1 PHASE 1% (Steady State) 5% at rated load 50HZ 0.1% (Internal Oscillator) 47HZ - 53HZ 1Hz / Second 92% at 100% load Sinusoidal 0.6 lag to Unity within KVA & KW rating 3:1 < 2.5% for Linear Load < 5% for Non-Linear Load 125% for 10 min, 150% for 60 sec. (20 minutes spacing between subsequent over loads) 30% rated (Semiconductor type) 10% rated (High Speed type)

F 1 2 3 4 5 G 1 2 3 F 1 2 3 4 5 6 7 8 9

STATIC SWITCH No. of Static switch Type of static switch Transfer Time Over loading capacity & duration Short circuit capacity & duration MANUAL BYPASS SWITCH Make Type Designation Rating BATTERY Make / Model Type of Battery cell AH Rating No. of Cells / Battery Nominal Cell Voltage End Cell Voltage Back-Up time No. of battery banks Mounting arrangement/Rack dimensions

Two in each UPS system Fully rated, Solid State employing back to back connected thyristors. < 4 msec in Synch Mode < 20 msec In Asynch Mode 125% for 10 min, 150% for 60 sec. 1000% for 10 msec.

Kaycee / Switch-On Make before break 200A

ARBL SMFB 75 AH (Battery Sizing Calculation enclosed) 30 NOS. 2V / Cell 1.75V / Cell 30 Min 1 set As per Battery GAD no. 115CO11435 sheet 08 of 08 Rev.: 0 HITACHI HI-REL POWER ELECTRONICS PVT. LTD. Doc. No. 115DS11435 Page 2 of 3

Title: "TECHNICAL DATA SHEET" FOR 1 X 30KVA Client: M/s.DCW, Sahupuram, Tutticourin. Project: PVC Automation Project

TECHNICAL DATA SHEET

G 1 2 3 4 5 6

BYPASS TRANSFORMER WITH SERVO CONTROLLED VOLTAGE STABILISER Make Hi-Rel Type Designation SCVS (Aux.) Rating 30KVA / 24KW Input / Output voltage (SCVS) 110V / 110V, 1Ph Accuracy of stabiliser 1% Isolation X'mer voltage ratio / Freq. 415V, 3Ph, 50Hz / 110V, 1Ph, 50Hz

Title: "TECHNICAL DATA SHEET" FOR 1 X 30KVA Client: M/s.DCW, Sahupuram, Tutticourin. Project: PVC Automation Project

Rev.: 0 HITACHI HI-REL POWER ELECTRONICS PVT. LTD. Doc. No. 115DS11435 Page 3 of 3

QUALITY ASSURANCE PLAN

W.O. # 435 Po/LOI

HITACHI HIREL POWER ELECTRONICS PVT. LIMITED (Unit-II) QAP # A1111435(0)

CUSTOMER / CONSULTANT O/P Voltage TYPE 110V SMFB BATTERIES AH 75 QTY. 30 I4 B4 -

Page # 1 of 4
MODEL OFFICER OTHER

FF QAG 20 (4)
RATING CONFIGRATIO N SA DR PR

P/PV/INS/27/ 360735

Customer: M/s.DCW, Sahupuram, Tutticourin. Project: PVC Automation Project

UPS AUXILIARY ACDB

30KVA

DCDB -`

BATTERIES

SCOPE OF SUPPLY

BATTERY J.B. -

BATTERY Rack

SPARES -

RS 485 + MODBUS

RS232 C -

RESPONSIBILITY TABLE (while approving Customer can also put his choice in the blank box ) AREA RESPONSIBILITY REMARKS BY CUSTOMER SUPPLIER HIREL CUSTOMER / TPIA Incoming Inspection P V&P NA Process Inspection N/A P NA System Testing N/A P V/W Heat Run requirement P P V(08 HOURS) Batteries: SMFB/LATB/LAPB/NI-CD P V V Distribution panels Site Acceptance Test Only Review of Documents N/A P V

P V W N/A

ABBRIVIATION PERFORM VERIFY OF TR/TC WITNESS NOT APPLICABLE

CLIENTS REMARKS & APPROVAL >>> DOCUMENTS REQUIRED DRAWINGS FOR APPROVAL BILL OF MATERIAL FOR APPROVAL LIGHT & FULL-LOAD TEST INSPECTION VISIT

MARK / W (Witness) / V (Verification Of Records) APPROVAL COMMENTS

ANY OTHER COMMENTS BY CLIENT ANY SPECIFIC REMARKS & COMMENTS

Engineering By

HIREL APPROVED BY

CUSTOMERs APPROVAL & DATE DATE 3-12-2011

Jignesh prajapati Other Abbreviations used in this QAP

Himanshu Mehta W.O. = Work Order, P.O. = Purchase Order, AH = Ampere Hour, SA = Stand Alone, DR = Dual Redundant, PR = Parallel Redundant, ACDB = AC Distribution Board, DCDB = DC Distribution Board, J.B. = Junction Box, HV = High Voltage, HVHF = High Voltage High Frequency, GRN = Goods Receipt Note, WI = Work Instruction, TR = Test Report, FF = Forms / Formats, BOM = Bill of Material, FRS = Fault Report Sheet, MOM = Minutes of Meeting (of inspection), WS = Workmanship Standards, PH File = Product History File, SAT = Site Acceptance Test

QUALITY ASSURANCE PLAN

HITACHI HIREL POWER ELECTRONICS PVT. LIMITED (Unit-II) QAP # A1111435(0)

Page # 2 of 4

FF QAG 20 (4)

# 1 2 3 4

Incoming Goods Item / Component Power Transformers Control Transformers Enclosures Fabricated & Punched Items Heat-sink

Characteristics Dimension, HV, NL Voltages, Finishing, Marking / Labeling Dimension, Coating Thickness Dimension, Punching Dimension, Surface Finishing, Mounting holes Dimension, Finish Dimension, Finish, Threads Dimension, Finish O/P Accuracy Physical, NO/NC, Auxiliary Contacts Physical, Continuity, Type Physical, Capacitance, Type Physical Physical, HV, Type Smooth running, Physical Physical & Test Physical, Accuracy Physical, Type of material Material, Tracks, Leveling

Type of Check Visual Physical Electrical Visual Measurement Visual Visual Measurement Visual Measurement Visual Measurement Visual Measurement Visual Measurement Visual Measurement Visual Visual Measurement Visual Visual Measurement Visual & Running Visual, Measurement As Above Visual Visual

Quantum 100% 01 / Batch 01 / Batch 100%

Applicable Documents GRN, WI Drawings, Mfr. TR GRN, IS-5, WI, Drawings GRN, WI, Drawings GRN, WI, Drawings

Acceptance Norms

Responsibility

Record Register & FF Register & FF Register & FF Go No Go

Remarks

5 6 7 8 9 10 11 12 13 14 15 16 17 18

Rubber items (Gaskets, Grommets) Bus-bars & Hardware Acrylic Material Current Transformers Switch gears Fuses & Fuse Holders Capacitors Semiconductor Device Wires, Cables & Cable Glands Fans Indicating Devices (Lamps, LED etc.) Meters Packing Material ( Wood, Thermocol ) PCBs

5% 100% 100% 100% 01 / Batch 100% 100% 100% 10% 100% 100% 100% 100% 100% 100% 100%

GRN, WI, Drawings GRN, WI, Drawings GRN, WI, Drawings GRN, WI, Catalog, GRN, IS-13947, WI, Catalog GRN, WI, Catalog GRN, WI, Catalog GRN, WI, Catalog GRN, WI, Catalog GRN, WI, Catalog GRN, WI, Catalog GRN, WI, IS-1248 GRN, WI, Documents GRN, Drawing, Film Compliance to the Applicable Documents QA

Go No Go Go No Go Go No Go Register & FF Register & FF Register & FF Register & FF Register & FF Register & FF Register & FF Register & FF Register & FF Go No Go Go No Go

QUALITY ASSURANCE PLAN

PCB Manufacturing & Testing
# Item / Component

HITACHI HIREL POWER ELECTRONICS PVT. LIMITED (Unit-II) QAP # A1111435(0)

Page # 3 of 4

FF QAG 20 (4)

Characteristics

Check

Quantum

Applicable Documents

Acceptance Norms

Responsibility

Record

Remarks

1 2 3 4 5 6 7

PC Assembly Room (and storage facility ) Stuffing Soldering (Wave/Manual) Inspection Testing Ana-bond Conformal Coating

(CRC)

Physical, ESD Measures Mounting Dry Solder Solder Joints Cleaning, material as per BOM, Short Links Functional, Burn-in Physical Physical

Visual Testing Visual Visual Visual Electrical Visual Visual

Every 6 months 100% 100% 100% 100% 100% 100%

IS-10087, WI BOM, Drawing, WI WI & WS WI & WS WI, Specification WI, WS WI Fault Production Supervisor Report Sheet

Compliance to all the applicable documents

Process Inspection
# Item / Component Characteristics Type of Check Quantum Applicable Documents Acceptance Norms Responsibility Record Remarks

1 2 3 4 5 6 7 8 9 10 11

Companys Logo Rating Plate BOM, Drawings : Product consistency Fitting Lugging & Crimping Cabling & Wiring Painting & Finishing Doors, Locks & Hinges Clearance & Creepage IR Test (after & before HV) HV Test

Position System Details Matching, Availability, Layout Mounting, Tightening Appropriate size, firm joint Routing, Tying, Finishing, ColorCode, Ferruling Uniform Coating, Color Smooth Working Dimension Resistance Value Breakdown Value

Visual Visual Visual Visual Visual Visual Continuity Visual Visual Visual Measurement Measurement

100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%

Drawing Drawing Drawing & BOM Drawing WS WI, WS, Drawing WS, IS-5 WI Drawing WI WI Compliance to all the applicable documents Production Check-List / FRS

QUALITY ASSURANCE PLAN

Unit / System Test # Item / Component 1 Functional Test

HITACHI HIREL POWER ELECTRONICS PVT. LIMITED (Unit-II) QAP # A1111435(0)

Characteristics Check Quantum 100% Applicable Documents IEC-62040-3 Hi-Rel Specs Test Report Acceptance Norms Compliance to Applicable Documents & Approved Data Sheet

Page # 4 of 4
Responsibility Testing Engineer

FF QAG 20 (4)
Record Test Reports Remarks Shall be witnessed by client

Dimensions, Setting of Electrical parameters, Load Test, , Visual Regulation, Efficiency, Noise Physical Level, Annunciation, Alarms, over load, THD(at linear load), DC Ripple test

FINAL INSPECTION # Item / Component 1 Inspection

Characteristics Completion of -Scope of Supply, MOM & FRS Points

Check Visual

Quantum 100%

Applicable Documents FRS, MOM, PH File, WI

Acceptance Norms Compliance to Applicable Documents

Responsibility QA

Record FRS, Check-List

Remarks

Site Acceptance Test # Item / Component 1 Stand Alone System

Characteristics Loose Connections, Physical Damage, Input Voltage, Input Current, Charger O/P, DC Current, O/P Voltage, O/P Current, O/P Frequency, TransferRetransfer (auto & manual) Transfer from Inverter to Bypass by Inverter Low & OT Simulation, Auto Transfer-Retransfer, Manual Transfer-Retransfer, Bypass Voltage Bypass Current Operation of all Fans, Operation of Panel Meters, Normal Functioning of LED, Normal Functioning of Indications, Alarms, Panel Ground Check with System ON, Briefing to End-user about System Operation, Spares, AC-DC O/P adjustment (if required), Mains Failure Test

Check Visual Physical Electrical

(at No-load, Light-load & actual-load conditions)

Quantum 100%

Applicable Documents Work-Instruction

Acceptance Norms Compliance to WI

Responsibility Site / Commissioning Engineer

Record SAT Format

Remarks The Customer shall provide load. In case Actual Load is not available, SAT will be carried out on NL & Partial Load (also to be
provided by customer)

Auxiliary Units

Visual Physical Electrical

100%

Work-Instruction

Compliance to WI

(at No-load, Light-load & actual-load conditions)

Site / Commissioning Engineer

SAT Format

conditions. Customer Signature in SAT Format is mandatory. Test with Generator to be done only if recommended and contractually agreed.

Final & Complete Check

Visual Physical Electrical