INDIAN OIL CORPORATION LIMITED REFINERIES DIVISION (GUWAHATI REFINERY) Indian Oil

Specification of LT Motor

STANDARD SPECIFICATION FOR FLAME PROOF MOTORS

01 00 Revision

23rd Dec, 2005 25 Aug, 2003 Date :

th

Issue for procurement Issue for procurement Purpose Checked by DMEL(ES) Approved by CESM

INDIAN OIL CORPORATION LIMITED REFINERIES DIVISION (GUWAHATI REFINERY) Indian Oil

Specification of LT Motor

CONTENTS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

SCOPE SPECIAL CONDITIONS REFERENCE SITE CONDITIONS OPERATING CONDITIONS WINDINGS & INSULATION ENCLOSURE & PROTECTION LUBRICATION & VENTILATION TERMINAL BOX SPACE HEATER EFFICIENCY SPARES TESTS & INSPECTION GUARANTEE SUBMISSION OF DOCUMENTS GENERAL DATA SHEET

INDIAN OIL CORPORATION LIMITED REFINERIES DIVISION (GUWAHATI REFINERY) Indian Oil

Specification of LT Motor

1.0

SCOPE This specification covers design, manufacture and testing of flameproof low tension (L.T) squirrel cage induction motor suitable for starting direct on line and auto-start facility as per the process datasheet. SPECIAL CONDITIONS The motor will be supplied complete with flameproof double compression cable gland. REFERENCE Unless they are at variance with the clauses of this specification, the squirrel cage induction motors shall and their components shall comply with the latest editions of the Indian Standards listed below. IS-325 Three phase induction motors IS-2253 Types of construction and mounting of motors IS-4691 Degree of protection provided by enclosures for rotating electrical machinery IS-4889 Methods of determination of efficiency of rotating electrical machines. IS-2148 Flameproof enclosures of electrical Apparatus IS-4722 Specification for rotating electrical Machines IS-6381 Construction and testing of electrical apparatus with type of protection `e. IS-8289 Specification for electrical equipment with type of protection `n. IS-9628 Specification for three phase induction motors with type of protection `n IS-4728 Terminal marking for rotating electrical Machinery IS-7816 Guide for testing insulation resistance of rotating machines. IS-11725 Measurement and evaluation of Vibration Severity of rotating electrical Machinery. IS-4029 Guide for testing 3 phase induction motors. IS-8789 Values of performance characteristics for three phase induction motors. IS-6362 Designation of methods of cooling for rotating electrical machines. IS-1271 Insulating materials for electrical machinery and apparatus in relation to their thermal stability in service, classification. IS-13346 General requirements for electrical apparatus for explosive gas atmospheres. SITE CONDITIONS Altitude : 55 M above SL. Temperature : Max. / Min. / Design 42 Deg. C / 5 Deg. C / 40 Deg. C Relative humidity : 98% Atmospheric pollution - Dusts : Corrosive

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3.0

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INDIAN OIL CORPORATION LIMITED REFINERIES DIVISION (GUWAHATI REFINERY) Indian Oil

Specification of LT Motor

Rated Voltage with (+/-)% : 415(+/-6%) for 3-ph & 230V(+/-6%) for single ph. No. of phases : 3 Ph. Rated frequency with (+/-)%
5.0

OPERATING CONDITIONS All Medium/Low voltage induction motors shall meet the requirements of enclosed data sheet and following specific requirements in addition to the general requirements as per latest edition of IS: 325. Motor shall be squirrel cage type in standard frame size rated for continuous duty and designed for direct on line starting across full line voltage. Motors shall be capable of withstanding occasional bus transfer/ re-acceleration at a voltage not exceeding 15% of the rated voltage. All motors shall be suitable for starting under specified load conditions with 75% of the rated voltage at the terminals. Motor shall be designed to allow three consecutive starts from cold condition, two consecutive starts from hot condition and four uniformly distributed starts in one hour. Minimum locked rotor thermal withstand time at rated voltage shall be 10 seconds under cold conditions and 8 seconds under hot conditions. Motor starting time shall be less than its hot thermal withstand time. Starting current shall generally be limited to six times the rated current for all motors. Starting torque, minimum torque and pullout torque shall be compatible with the speed torque curve of the driven equipment with due regard to pulsating loads with minimum acceptable values as 110% , 90% respectively of the rated torque. For heavy duty motors, high starting torque (Min. 150%) motors shall be provided with starting time preferably less than ten seconds.

6.0

WINDINGS & INSULATION Motor shall be provided with class `B or class `F insulation and the permissible temperature rise above the specified ambient temperature shall be limited to the values applicable for class `B insulation. The windings shall be tropicalised and adequately braced. The ends of the windings shall be brought out in a terminal box with six terminals with suitable links to be connected in star with three terminals. ENCLOSURE & PROTECTION Motor shall be totally enclosed fan cooled type. Minimum degree of protection for motor enclosure, terminal box and bearing housing shall be IP-68 as per IS:4691. In addition motors for use in hazardous areas shall have type of protection FLP or Ex(d) or Ex(e) or Ex(n) as required and shall meet the requirements of applicable Indian Standards. Vertical motors shall be provided with fully covered painted canopies. In addition to the two earth terminals on the motor body, an earth terminal shall be provided inside the terminal box.

7.0

INDIAN OIL CORPORATION LIMITED REFINERIES DIVISION (GUWAHATI REFINERY) Indian Oil

Specification of LT Motor

8.0

LUBRICATION & VENTILATION Lubrication circuit shall be designed in such a manner that motor bearing must be lubricated even if the motor runs on no load or de-coupled condition. Type of lubricant and equivalent I.O.C product should be supplied. On line greasing arrangement shall be provided.

9.0

TERMINAL BOX The terminal box shall be capable of withstanding the full internal short-circuit conditions with the specified system fault level. The fault duration shall be taken as 0.25 secs for motors rated 55 KW, and above. For motors rated below 55 KW, the fault energy to be considered shall depend upon the back up fuse rating. The terminal box shall be located on the right hand side viewed from the driving (coupling) end. It shall be rotatable in steps of 90 degree to allow cable entry from any direction. The terminal box shall be of sturdy construction and large enough to facilitate easy connection of cables. Additional trifurcating boxes shall be provided for all motors rated above 75 KW. Terminals shall be anti-loosening type. FLP double compression cable glands shall be provided suitable for cable size as indicated below. Following sizes of Aluminium conductor, PVC insulated armoured cables shall be considered for design of terminal box.

Motor Rating

3.7 KW 5.5 KW 7.5KW-11KW 15 KW 18.5 KW 22 KW 30 KW 37 KW 45 KW 55 KW 75 KW 90 KW 110 KW 125-160 KW 180 KW 200 KW

Size of conductors (mm2) 4 6 10 16 25 35 50 70 95 120 185 2x95 2x120 2x185 2x240 2x300

phase Size of AL. conductors mm2 4 6 10 16 16 25 25 35 50 70 95 2x50 2x70 2x95 2x120 2x150

Earth No. and size of entry ETAL. IS:1653 19 mm 25.4 mm 25.4 mm 31.8 mm -do-do38 mm -do51 mm -do-do2x51 mm 2x63.5 mm -do-do-do-

INDIAN OIL CORPORATION LIMITED REFINERIES DIVISION (GUWAHATI REFINERY) Indian Oil

Specification of LT Motor

Motors shall be suitable for either direction of rotation except 2 pole motors in frame sizes 280 and above, which may have uni-directional fans. Bearings shall be chosen to provide a minimum operating life of 40,000 hours and shall preferably be capable of grease injection from outside without removal of covers with motors in running condition. Pre-lubricated bearings wherever used must provide 3 to 4 years of trouble free service without any replacement or re-lubrication. Motor vibration shall be within the limits of IS;4729 unless otherwise required for the drive equipment. 10.0 SPACE HEATER All motors rated above 30 KW shall be provided with 240 V anticondensation heater. These heaters shall conform to the provisions of applicable standards for motors installed in hazardous areas. The heater leads shall be brought out to a separate terminal box in IP-55 enclosure suitable for two core 4 sq.mm aluminium conductor armoured cable. EFFICIENCY Generally four pole motors shall be preferred. The minimum value for product of efficiency and power shall be as per IS;8789. For motor ratings not covered in IS:8789 product of efficiency and power factor shall be as agreed between owner and vendor. SPARES: Mandatory spare - Set of bearing. Two years normal maintenance spares shall be quoted as under which should include following : a) Cooling Fans- 1 no. b) Terminal connector & Bushing of Terminal box 1 set TESTS & INSPECTION The following routine/Type tests must be carried out in the presence of owners representative/third party at vendors works during inspection at motor manufacturers works. Six copies of test certificates shall be given with delivery of materials / despatch documents. Information regarding inspection test should be given before despatch at least 15 days in advance. 1. Insulation Resistance test 2. High Voltage test 3. Resistance measurement 4. No load test 5. Open circuit test 6. Locked rotor test 7. Test for speed torque & speed current 8. Load test 9. Temperature rise test 10. Measurement of shaft current and voltage 11. Measurement of Noise level.

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13.0

INDIAN OIL CORPORATION LIMITED REFINERIES DIVISION (GUWAHATI REFINERY) Indian Oil

Specification of LT Motor

14.0

GUARANTEE The supplier shall guarantee that the motor supplied is free from defect in design, workmanship etc. during 12 months of operation or 18 months from shipment whichever is earlier. In case of defect, the vendor shall rectify the same free of cost, together with transportation charge involved. SUBMISSION OF DOCUMENTS For FLP / Increased safety motor : CMRS, CCE certificates or statutory approving body for use in hazardous area of similar type / model of the motor shall be submitted along with offer. Following documents / curves shall be submitted by motor manufacturer after placement of order for our approval 1. GA drawings 2. Motor datasheet with QAP 3. Torque VS speed for motor at FL, NL & 0.5 FL (FL-Full load), superimposed with pump torque speed curve 4. Current VS load & efficiency VS load 5. P.F. VS load & Slip VS load 6. Starting time VS starting current, thermal withstand characteristics Operation & maintenance manuals shall be submitted before / along with despatch of materials. GENERAL - Painting of motor shall be suitable for use in Humid/Hydrocarbon/petroleum coke dust particle contaminated atmosphere. Motor shall be provided with anti-corrosive epoxy paint. - Name plate as per IS;325 shall be provided on each motor. Additional name plates required for increased safety and FLP type motors shall be provided as required by the relevant applicable standard. - Earthing should be as per IS-3043. Two earthing terminals on frame, and one inside terminal box shall be provided. - Any deviation from data sheet and specification shall be marked (*) separately.

15.0 15.1

15.2

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INDIAN OIL CORPORATION LIMITED REFINERIES DIVISION (GUWAHATI REFINERY) Indian Oil

Specification of LT Motor

17. THE DATA SHEETS SHOULD BE SUBMITTED COMPLETELY FILLEDIN AND DULY STAMPED. OFFERS WITHOUT FILLED-IN DATA SHEETS ARE LIABLE FOR REJECTION: Sl.No. Description Purchasers requirement To be filled by bidder 1. TAG NUMBER 2. DRIVEN EQUIPMENT CETRIFUGAL PUMP 3. DUTY CONTINUOUS (S1) 4. MANUFACTURER CGL/ABB/KEC/ BHEL Siemens/Bharat Bijelee 5 TYPE SQ.CAGE INDUCTION MOTOR 6 FRAME DESIGNATION BY VENDOR 7 KILOWATT OUTPUT BY VENDOR 8 FULL LOAD CURRENT BY VENDOR 9 FULL LOAD SPEED BY VENDOR 10 ENCLOSURE (Tick) IP-55, 11 Additional degree of protection Exd, FLP 12 MOUNTING HORIZONTAL FOOT MOUNTING 13 INSULATION CLASS F 14 AMBIENT TEMP/ TEMP 46 DEG. C /LIMITED TO RISE CLASS B 15 APPLICABLE STANDARD IS:325, IS:6381, IS:2148 IS:2148 16 FULL LOAD TORQUE BY VENDOR 17 STARTING TORQUE AS % BY VENDOR OF F.L. TORQUE 18 EFFICIENCY AT BY VENDOR 100% LOAD 75% LOAD 19 ROTATION VIEW FROM BY VENDOR NON DRIVING END 20 BEARING TYPE/ BEARING BY VENDOR NUMBER 21 TYPE OF LUBRICATION GREASE 22 COUPLING/ PULLEY COUPLING 23 WEIGHT BY VENDOR 24 CABLE SIZE/TYPE ( REFER CL. 9.0 TER. ARMOURED AL 3.5 CORE) BOX-CABLE SIZE 25 PHASE/CONNECTION/NO 3/DELTA/6 OF TERMINALS. 26 FREQUENCY 50 Hz +/- 3 %

INDIAN OIL CORPORATION LIMITED REFINERIES DIVISION (GUWAHATI REFINERY) Indian Oil

Specification of LT Motor

Sl.No. 27 28 29

Description NO. OF POLES LOCKED MOTOR CURRENT LOCKED MOTOR WITH STAND TIME - HOT (SEC.) TIME - HOT (SEC.) STATOR / ROTOR TIME CONSTANTS (MIN) POWER FACTOR AT 100% LOAD & 75% LOAD SECONDARY AMPS AT FULL LOAD SECONDARY VOLTAGE SECONDARY OHMS BREAKDOWN OR PULL OUT TORQUE % PULL IN TORQUE % FULL LOAD TYPE OF WINDING SPACE HEATER WATTS/VOLTS TWO SPEED MOTORS -NO. OF WINDINGS -TORQUE GD2 OF LOAD KGM2 GD2 OF MOTOR KGM2 THRUST UP/DOWN STARING TIME METHOD OF STARTING TERMINAL BOX CRITICAL SPEED

Purchasers requirement To be filled by bidder BY VENDOR BY VENDOR BY VENDOR

30 31 32 33 34 35 36 37 38 39

BY VENDOR BY VENDOR BY VENDOR BY VENDOR BY VENDOR BY VENDOR BY VENDOR BY VENDOR Motor above 30KW shall provide space heater BY VENDOR

40 41 42 43 44 45 46

SHALL BE FURNISHED BY VENDOR BY VENDOR BY VENDOR DIRECT ON LINE (D.O.L) ROTATABLE AT 90 DEGREE BY VENDOR

DOL

SIGNATURE NAME OF COMPANY & SEAL DATED