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CONTENTS
Current Blister Tap Hole: Numerical CFD Models (x4). Conclusions.
Bull Nose Blister Tap Hole: Numerical CFD Models (x3). Conclusions.
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Current SiC insert blister tap hole configuration (oxygen fuel burner effect included).
1. Steady state simulation clay in tap hole with the Oxygen Fuel Burner (OFB) off. Results not shown. Aim: Establish the initial conditions for the subsequent transient runs. Transient simulation clay in tap hole with the OFB on (duration = 37 minutes). Determine the OFB heat flux required to incite the 6 thermocouple positions to correspond with the measured thermocouple values (benchmark). Transient simulation blister flowing in tap hole with the OFB on (duration = 62 minutes). Simulate the transient tapping process to correspond with measured thermocouple values / trends. Transient simulation clay in tap hole with the OFB off (duration = 62 minutes). Simulate the cool-down cycle after transient tapping to correspond with measured thermocouple values / trends.
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T2 T1
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Measured- & predicted CFD temperature values at the end of each transient cycle:
Measured vs. Predicted T/C (clay & OFB on) CFD (clay & OFB on) T/C (blister & OFB on) CFD (blister & OFB on) T/C (clay & OFB off) CFD (clay & OFB off) T1 [ C] 242.3 242.5 990.3 961.7 399.4 355.7 T2 [ C] 91.3 142.0 882.2 911.3 431.8 389.8 T3 [ C] 50.5 98.9 825.3 963.9 438.9 426.5 T4 [ C] 43.4 81.2 801.4 971.1 478.8 446.0 T5 [ C] 47.7 78.4 745.0 906.3 460.9 451.8 T6 [ C] 64.7 89.8 798.8 923.8 529.6 463.9
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Bull Nose High Alumina insert blister tap hole configuration (oxygen fuel burner effect included).
1. Steady state simulation clay in tap hole with the OFB off (results not shown). Establish the initial conditions for the subsequent transient runs. Transient simulation blister flowing in tap hole with the OFB on (duration = 62 minutes). Simulate the transient tapping process to determine the increase in the maximum monitored SG Iron bull nose- & steel can temperatures. Transient simulation clay in tap hole with the OFB off (duration = 62 minutes). Simulate the cool-down cycle after transient tapping to determine the decrease in the maximum monitored SG Iron bull nose- & steel can temperatures.
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CFD (blister & OFB on) CFD (clay & OFB off)
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QUESTIONS?
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