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ESTABLISHED 1977

POLYURETHANE INSULATING PANELS

Nicolaides & Kountouris Metal Company Ltd, established 1977, deal with the design, fabrication and erection of steel structures, the production of cold forming steel products (trapezoidal steel sheets, metal tiles and sections), as well as with the production of polyurethane insulated boards and panels. Polyurethane insulating panels are produced with computational accuracy and characterized separately for ease of ordering, transportation, delivery and installation.

Composite polyurethane insulating panels are available for a wide range of applications. From cladding to complete facades structure, to refrigeration applications and air conditioning sector, polyurethane insulating panels are the way to go. On roofs, faades, partitions or even decorative interior elements, polyurethane composite panels offer many attractive and varied solutions:

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Architectural investment Interior design Interior walls Cladding of industrial, farm, residential buildings etc. Signs Renovation of buildings Exhibition halls/stands Internal partitions Ceilings Construction of prefabricated houses Construction of cold storage rooms

ADVANTAGES

Wide range of applications Innovative design and a wide choice of colours Long life Flexibility Time saving High mechanical strength Protection from weather conditions and corrosion Fire Partial acoustic insulation Economy Energy saving compared with energy production

PROFILES
Polyurethane insulating panels can be used in roofing, external and internal walls, ceilings on prefabricated houses, cold stores etc. For the requirements of the above applications, N & K Metal Company Ltd, produce panels in varied profiles and formats:

a. Trapezoidal Roof Panels with prepainted galvanized steel sheets on both sides in 40mm, 50mm, 60mm, 80mm and 100mm thicknesses
PREPAINTED TRAPEZOIDAL METAL SHEET 0.5MM THK P. U. FOAM (DENSITY 40KG/M - B2) 40/50/60/80/100MM
3

PREPAINTED METAL SHEET 0.5MM THK 1000MM 1100MM

N&K ROOF SYSTEM RANGE NK 300

b. Wall Panels with prepainted galvanized steel sheets on both sides, in 50mm, 60mm, 80mm and 100mm thicknesses

PREPAINTED METAL SHEET 0.5MM THK

P. U. FOAM (DENSITY 40KG/M - B2)

50/60/80/100MM

PREPAINTED METAL SHEET 0.5MM THK 1000MM

N&K WALL SYSTEM RANGE NK 100

JOINT DETAIL

PREPAINTED METAL SHEET 0.5MM THK

P. U. FOAM (DENSITY 40KG/M - B2)

50/60/80/100MM

PREPAINTED METAL SHEET 0.5MM THK 1000MM

N&K WALL SYSTEM RANGE NK 120

JOINT DETAIL

c. Wall Panels with prepainted galvanized steel sheets on both sides and a concealed screw support in 50mm, 60mm and 80mm thicknesses
PREPAINTED METAL SHEET 0.5MM THK P.U.FOAM (DENSITY 40KG/M-B2) 50/60/80MM
3

PREPAINTED METAL SHEET 0.5MM THK 1000MM

N&K WALL SYSTEM - CONCEALED FIXATION RANGE NK 200

JOINT DETAIL

PREPAINTED METAL SHEET 0.5MM THK

P.U.FOAM (DENSITY 40KG/M-B2)

50/60/80MM

PREPAINTED METAL SHEET 0.5MM THK 1000MM

N&K WALL SYSTEM - CONCEALED FIXATION RANGE NK 220

JOINT DETAIL

d. Trapezoidal Roof Panels with prepainted galvanized steel sheet on the upper side and aluminium foil (aluminium embossed) on the underside with 40mm and 50mm thicknesses

PREPAINTED TRAPEZOIDAL METAL SHEET 0.5MM THK. P. U. FOAM (DENSITY 40KG/M - B2) 40MM
3

ALUMINIUM EMBOSSED 1000MM 1100MM

SELF TAPPING SCREW PREPAINTED TRAPEZOIDAL METAL SHEET 0.5MM THK. P. U. FOAM (DENSITY 40KG/M - B2)
3

JOINT DETAIL

ALUMINIUM EMBOSSED

e. Trapezoidal Roof Panels with prepainted galvanized steel sheet on the upper side and overlay bituminous fibre glass felt on the underside, in 40mm and 50mm thicknesses

PREPAINTED TRAPEZOIDAL METAL SHEET 0.5MM THK. 40/50MM P. U. FOAM (DENSITY 40KG/M - B2)
3

BITUMINISED FIBRE GLASS FELT 1000MM 1100MM

SELF TAPPING SCREW PREPAINTED TRAPEZOIDAL METAL SHEET 0.5MM THK. P. U. FOAM (DENSITY 40KG/M3- B2 **)

BITUMINISED FIBRE GLASS FELT

JOINT DETAIL

f. Wall Panels with aluminium foil (aluminium embossed) on the upperside and galvanized prepainted steel sheet on the underside, in 50mm thicknesses

ALUMINIUM EMBOSSED P. U. FOAM (DENSITY 40KG/M - B2) 50 PREPAINTED METAL SHEET WITH PROTECTIVE FILM 1132MM
3

N&K WALL PANEL WP/AL-50

g. Insulating Boards in 30mm, 40mm, 50mm, 60mm, 80mm and 100mm thicknesses i. With bituminous fibreglass on the upperside and bituminized paper at the bottom. ii. With aluminium foil on the upperside and aluminium embossed on the bottom. iii. With bituminized paper on both sides

INSULATING MATERIAL
Nicolaides & Kountouris Metal Company Ltd use CFC free polyurethane foam, with fire resistance class B2 in accordance with standard DIN 4102-1 :1995-05.(Class E according to EN ISO 11925-Part 2) The main properties are: Density of foam: 40 kg/m3 2kg/m3 Thermal conductivity: = 0.021 -0.022 W/mk Compressive Strength: 140 - 150 Kpa Water Permeability: Percentage of closed cells 95% 2%

THERMAL TRANSMITTANCE (U-VALUE)


Thermal transmittance value varies in relation to the thickness of the panel. The table below shows U-values of our panels.

Panel Thickness D (mm) 40 50 60 80 100

U-value (W/m2K) 0,525 0,42 0,35 0,26 0,21

Thermal Resistance R

( )
m2 W

T (thickness in metres) Lamda (l) (thermal conductivity)

Thermal Transmittance U - Value

( )

1 W = 2 R m K

PANEL TOLERANCES
The panels have the following geometric tolerances: > Width tolerance: 2 mm > Length tolerance: 5 mm > Thickness tolerance: 2 mm

PANEL DIMENSIONS
Length: up to 15000mm Width: 1000mm

Our company started labelling sandwich panels with a CE mark .The CE mark unifies the requirements for a clear and publicly accessible declaration of a products technical specifications. This enables simple comparisons of specifications; and the CE mark also demonstrates that the panels characteristics were verified in accordance with european standards.

APPLICATIONS/SOLUTIONS
a. Cladding of flat or inclined roofs

TRAPEZOIDAL METAL SHEETS N&K 33


ALUMINIUM FOIL WITH KRAFT PAPER POLYURETHANE FOAM SEALAR SCREW

TWO LAYERS OF BITUMINOUS FELT

SELF TAPPING SEALASCREW 6.3mm dia.

POLYURETHANE INSULATED PANEL TOP FACE BITUMINISED FIBER GLASS FELT ZED PURLIN BOTTOM GALV. PREP. STEEL SHEET

ALUMINIUM EMBOSSED ZED PURLIN

A
SECTION ACROSS

SECTION ACROSS

SELF TAPPING SEALASCREW 6.3mm dia.


POLYURETHANE FOAM SEALAR SCREW TRAPEZOIDOL METAL SHEETS N&K 33 POLYURETHANE INSULATED PANEL TOP FACE BITUMINISED FIBER GLASS FELT BOTTOM GALV. PREP. STEEL SHEET TWO LAYERS OF BITUMINOUS FELT

ALUMINIUM EMBOSSED

ZED PURLIN

ZED PURLIN

SECTION A-A

SECTION A-A

b. Wall claddings

TWO LAYERS OF BITUMINOUS FELT


BITUMINISED FIBRE GLASS FELT

POLYURETHANE FOAM

TRAPEZOIDAL METAL SHEETS N&K 33


ALUMINIUM FOIL WITH KRAFT PAPER POLYURETHANE FOAM SEALAR SCREW

SELF TAPPING SEALASCREW 6.3mm dia.

TRAPEZOIDAL METAL SHEETS N&K 33


ZED PURLIN BITUMINISED FACING MATERIAL

PREPAINTED METAL SHEET 0.5mm thk


ZED PURLIN

A
SECTION ACROSS
SELF TAPPING SEALASCREW 6.3mm dia. TRAPEZOIDAL METAL SHEETS N&K 33
POLYURETHANE FOAM BITUMINISED FIBRE GLASS FELT

A
SECTION ACROSS

TWO LAYERS OF BITUMINOUS FELT


POLYURETHANE FOAM SEALAR SCREW

TRAPEZOIDAL METAL SHEETS N&K 33

PREPAINTED METAL SHEET 0.5mm thk

ZED PURLIN

ZED PURLIN

SECTION A-A

SECTION A-A

c. Roof cladding using metal or clay tiles

ROOF TILES NAILS OR TIMBER SCREWS TIMBER BATTEN 2X1


N&K METAL ROOF TILES N&K POLYURETHANE INSULATION PANEL 50mm thk (TOP FACE GALV, PREP. STEEL SHEET, BOTTOM AI. EMBOSED)

TIMBER BATTEN SUPPORT 2X1 (max spacing 600mm) SEALAR SCREW POLYURETHANE INSULATION PANEL TOP FACE AI. EMBOSED, BOTTOM GALV. PREP. STEEL SHEET ANTISAG RODS

ANTISAG RODS

RHS MEMBER
RHS MEMBER

ZED PURLINS (max spacing 1000mm)

ZED PURLINS (max spacing 1000mm)

POLYURETHANE INSULATION PANEL TOP FACE AI. EMBOSED, BOTTOM GALV. PREP. STEEL SHEET SEALAR SCREW ROOF TILES BITUMINISED TAPE 50mm WIDE TIMBER BATTEN 2X1

N&K POLYURETHANE INSULATION PANEL 50mm thk


(TOP FACE GALV, PREP. STEEL SHEET, BOTTOM AI. EMBOSED) BITUMINISED TAPE 100mm Wide

N&K METAL ROOF TILES

TIMBER BATTEN SUPPORT 2X1 (max spacing 1000mm)

ZED PURLIN SLEEVE

ZED PURLIN CLEAT

ZED PURLIN

ZED PURLIN SLEEVE

ZED PURLIN CLEAT

ZED PURLIN

RHS MEMBER

RHS MEMBER

POLYURETHANE INSULATION PANEL N&K33-40mm thk (TOP TRAPEZOIDAL METAL SHEET, BOTTOM ALUMINIUM EMBOSSED)

ROOF TILES

TIMBER BATTEN 2X1

ANTISAG RODS

RHS MEMBER

ZED PURLINS (max spacing 1000mm)

POLYURETHANE INSULATION PANEL N&K33-40mm thk (TOP TRAPEZOIDAL METAL SHEET, BOTTOM ALUMINIUM EMBOSSED) TIMBER BATTEN 50x33mm ROOF TILES TIMBER BATTEN 2X1 SEALAR SCREW

ZED PURLIN SLEEVE

ZED PURLIN CLEAT

ZED PURLIN

RHS MEMBER

d. Exterior wall using insulating boards between bricks

Non water penetrading bituminous membrane (asphalt building paper)

e. Insulation of existing and new flat concrete roofs

Reinforced concrete slab

f. External decorative wall cladding with high pressure laminate wood (N & K Thermo - Wood)*
HIGH PRESSURE LAMINATE

POLYURETHANE INSULATION PANEL

JOINT DETAIL

*the above application/solution is implemented together with N&K Full Circle Ltd

GERI INDUSTRIAL AREA P.O. Box 12665 2251 NICOSIA : +357 22 482 000 F : +357 22 485 380 : nkm@cytanet.com.cy www.nkmetal.com.cy

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