Академический Документы
Профессиональный Документы
Культура Документы
Content
General nkt cables GmbH Stress control Silicone rubber 12 kV Test requirements Terminations Cable connectors and adapters Surge arresters Trifurcating sets Joints 24 kV
Page
4 4 5
Test requirements Terminations Cable connectors and adapters Surge arresters Trifurcating sets Joints 36 kV Test requirements Terminations Cable connectors and adapters Trifurcating sets Joints Auxiliary information Accessories Tools Pre-assembled connection cables Connection types Coupling possibilities Contact
33 34-35 36-38 39 40
42-47 48-49 50 51 51 52
Stress control
NKT was established in 1891 as cable manufacturer. In 1999 NKT A/S Denmark merged with Felten & Guilleaume Kabelwerke GmbH in Germany to form nkt cables group GmbH with headquarters in Cologne. nkt cables group GmbH is owned by NKT Holding A/S, an industrial group of companies employing 5.000 people. nkt cables group GmbH bundles the expertise of around 2.500 employees in 10 production and development facilities spread over four European countries and P.R. China. Manufacturing and developing power cable accessories up to 42 kV is one of the core businesses of nkt cables group GmbH. Since more than 50 years nkt cables GmbH Nordenham, Germany (formerly F&G Kabelgarnituren GmbH) is one of the world market leaders in power cable accessories. The product range covers cable joints, cable connectors for SF6switchgears and transformers as well as indoor- and outdoor terminations. These types of cable accessories are used for single- and 3-core cables as well as for paper insulated cables. As the rst company introducing silicone rubber terminations already in the sixties, nkt cables GmbH, Nordenham is specialized in production of silicone rubber power cable accessories.
The specic electrical problems of the cable termination are found at the point between the high-grade solid electrical insulation of the cable and the gaseous insulation air which has a signicantly lower dielectric strength. In order to achieve sufcient insulating clearance, the outer conductive layer of the cable must be stripped to below the end of the core. This causes unacceptably high eld intensities at the end of the outer conductive layer (gure 1) which must be eliminated by means of special measures. Figure 2 shows the eld of the cable termination controlled capacitively by a funnel shaped electrode. It is dimensioned in such a way that eld intensities do not exceed at any point. This prevents harmful corona or partial discharge.
Stress cone
Outer sheath
Silicone rubber
Silicone rubber is a preferred material for cable accessories due to its excellent mechanical and electrical properties. For more than 40 years silicone has been used successfully as highquality electrical insulation for voltages up to 400 kV. Silicone rubber features high quality electrical insulation, superior corona and tracking resistance, combined with high elasticity. It facilitates multi range application, where one silicone rubber body can be used for various conductor cross sections. Optimal exibility ensures easy assembly of the accessories. Outstanding features of the silicone rubber insulation material are: UV and ozone resistance durable water rejection weather and aging resistance non-ammable, self-extinguishing, heat resistant applicable for use at temperatures between -50 C and +180 C high elasticity high tracking resistance unlimited storage life friendly to the enviroment
Notes
Test requirements
1 2 D L1
25 ~40
TI 12
Conductor cross section (mm) 25 35 50 70 95 120 150 185 240 Size Stretch range over insulation (mm) Dimensions d D L1 (mm) (mm) (mm) Reference no. Basic set with cable lug without AlCucable lug conductor conductor 26 291 51 26 291 52 26 291 53 26 291 54 26 291 55 26 291 56 26 291 57 26 291 58 26 291 01 26 291 02 26 291 03 26 291 04 26 291 05 26 291 06 26 291 07 26 291 08 26 291 09
1 2 3
39 max. 230 43 17
26 291 91
17.0 - 28.4
26 291 92
Scope of delivery
3 terminations 3 conductor cable lugs (optional) 3 earthing cable lugs 1 assembly instructions accessories
Additional solutions
All terminations can be used on 3-core XPLE cables with a corresponding trifurcating set trifurcating set details see page 15 TI 24 CA
17
60
max. 340
17 21
90
max. 485
1 2
TO 12
Conductor cross section (mm) 95 120 150 185 240 Size Stretch Dimensions range over d D L1 insulation (mm) (mm) (mm) (mm) 12.5 3 17.0 - 28.4 17 60 Reference no. Basic set with cable lug without AlCucable lug conductor conductor 26 292 05 26 292 06 26 292 07 26 292 08 26 292 09
Scope of delivery
3 terminations 3 conductor cable lugs (optional) 3 earthing cable lugs 1 assembly instructions accessories
Additional solutions
FP 20 K with porcelain insulator and integrated push-on element made of silicone rubber TO 24 CA
17
90
max. 400
17 21
156
max. 485
12 kV
1 3 4 25 5 ~40
~222
6 1 2 3 4 5 bushing contact pin cable lug connector body sealing tape earthing cable lug
AlConductor 26 311 71 26 311 72 12.7 - 19.2 26 311 73 26 311 74 17.0 - 25.0 26 311 75
Scope of delivery
3 cable connectors 3 conductor cable lugs 3 contact pins 3 earthing strands (preassembled) 1 assembly instructions accessories
25 35 50 70 95
Additional solutions
EASW 10/250 with metal housing CE 24-400 for bushings type B
type 02
12.7 - 25.0
26 416 92
type 03
21.2 - 34.6
26 416 93
10
25 5 ~40
1 6 2 3 4 5
bushing contact pin bail restraint connector body sealing tape earthing cable lug
AlConductor 26 317 51 26 317 52 12.7 - 20.0 26 317 53 26 317 54 17.0 - 25.0 26 317 55
Scope of delivery
3 cable connectors 3 contact pins 3 earthing strands (preassembled) 1 assembly instructions accessories
Additional solutions
EASG 10/250 with metal ange xing, capacitive measuring point (optional)
11
12 kV
1 2
3 4 5 6 25 ~40 7 1 2 3 4 5 6 7 insulating plug covering cap cable lug connector body stress cone sealing tape earthing cable lug
CB 12-630 (screened)
Conductor cross section (mm) 25 35 50 70 95 120 150 185 240 300 Size of stress cone Stretch range over insulation (mm) Reference no. with cable lug AlCuconductor conductor 26 323 51 26 323 01 26 323 52 26 323 02 26 323 53 26 323 03 26 323 92 26 323 54 26 323 04 26 323 65 26 323 15 26 323 66 26 323 16 26 323 67 26 323 17 26 323 58 26 323 08 26 323 93 26 323 59 26 323 09 26 323 60 26 323 10 Basic set without cable lug
type 02
12.7 - 25.0
Scope of delivery
3 cable connectors 3 stress cones 3 conductor cable lugs (optional) 3 earthing cable lugs 3 earthing strands (preassembled) 1 assembly instructions accessories
type 03
21.2 - 34.6
AB 12-630 (unscreened)
Conductor cross section (mm) 25 35 50 70 95 120 150 185 240 300 Size of stress cone Stretch range over insulation (mm) Reference no. with cable lug AlCuconductor conductor 26 326 51 26 326 01 26 326 52 26 326 02 26 326 53 26 326 03 26 326 92 26 326 54 26 326 04 26 326 65 26 326 65 26 326 66 26 326 66 26 326 67 26 326 67 26 326 58 26 326 08 26 326 93 26 326 59 26 326 09 26 326 60 26 326 10 Basic set without cable lug
type 02
12.7 - 25.0
type 03
21.2 - 34.6
12
110
1 2 ~77
3 4 ~245 5 25 ~40 6 7
1 2 3 4
insulating plug covering cap cable lug connector body stress cone sealing tape earthing cable lug
type 02
12.7 - 25.0
Scope of delivery
3 coupling connectors 3 stress cones 3 conductor cable lugs (optional) 3 earthing cable lugs 3 earthing strands (preassembled) 1 assembly instructions accessories
5 6 7
type 03
21.2 - 34.6
Coupling connection
AB 12-630 with AC 12-630, both without outer conductive layer
type 02
12.7 - 25.0
26 356 92
type 03
21.2 - 34.6
26 356 93
13
12 kV
2 3 ~77
225 4 continuous operating voltage Uc rated voltage Ur 5 nominal discharge current In partial discharge at 12 kV residual voltage at: - steep current impulse 5/10 kA, 1/20 s - long duration current impulse 125 A, 30/75 s - lightning current impulse 5/10 kA, 8/20 s 1 2 3 threaded bolt insulating plug covering cap surge arrester earthing cable lug 42.4 kV 30.2 kV 40.0 kV 42.8 kV 30.1 kV 40.0 kV CSA 12-5 ASA 12-5 12 kV 15 kV 5 kA < 5 pC CSA 12-10 ASA 12-10 12 kV 15 kV 10 kA < 5 pC
CSA 12 (screened)
Type CSA 12-5 CSA 12-10 Reference no. 26 357 04 26 357 54
Scope of delivery
3 surge arresters 3 threaded bolts 3 earthing strands (preassembled) 1 assembly instruction accessories
4 5
Surge arrester
ASA 12 is the unscreened alternative for direct link to cable adapter AB 12-630 or to coupling adapter AC 12-630.
ASA 12 (unscreened)
Type ASA 12-5 ASA 12-10 Reference no. 26 359 04 26 359 54
Further alternatives concerning continuos operating voltage Uc and nominal discharge current In upon request.
14
4 5
1 2 3 4
outer sleeve (3 x 1 m) trifurcating cap copper wire sealing tape earthing strand
Scope of delivery
3 outer sleeves 1 trifurcating cap 1 assembly instructions accessories
15
12 kV
Reference no.
~760 1 2 3 4 5 6 sealing tape copper braid tape joint body outer sleeve conductor connector screening wire connector quick and easy assembly parking position over outer sheath without pre-expansion of the joint body short design integrated stress control system outer protection tube, heat shrink or cold applicable use of various conductor connector types: - mechanical (screw type) - hexagonal pressing - deep indent pressing same basic components also for transition technique to PILC weight of the JS 24-C basic set ~ 1.6 kg JS 24-C for 6/10 (12) kV is a straight joint with joint body made of silicone rubber for plastic-insulated cables up to 24 kV. Type tests according to CENELEC HD 629.1 and VDE 0278 part 629-1 have been successfully passed.
Scope of delivery
1 joint body 1 stress cone 1 conductor connector (optional) 1 outer sleeve 1 assembly instructions accessories
Typ 02
17.0 - 25.0
Typ 03
21.2 - 32.6
For conductor cross sections from 400 mm the indoor straight joint AM 20 applies.
59 60 61
16
~1100
1 joint tube 1 stress cone 1 twin stress cone 1 conductor connector 2 contact shells 1 outer sleeve 1 assembly instructions accessories
2 3 4 5 6 7 8 9
screening wire connector sealing tape stress cone joint tube conductor connector outer sleeve twin stress cone cable tie premoulded joint tube with outer conductive layer integrated stress control multi range technology for applications with cross section transition mechanical (screw type) conductor connector in multi range technology weight of the JB 24 incl. conductor connector ~ 6.4 kg
26 320 10 26 320 11
53
~1300 JT 12-B is a transition joint in dry technology with main components made from silicone rubber for transition from PILC to XLPE insulated cables up to 12 and 24 kV. joint body with outer screening comprising two components integrated stress control system only two sizes for the entire application range from 25 mm up to 240 mm short joint construction system technology, i. e. same main components for paper-insulated belted cable, H-cable, 3-SL-cable and pure XLPE connections
Scope of delivery
3 joint bodies 3 stress cones 1 trifurcating cap 1 outer sleeve 1 assembly instructions accessories
1 2 3 4 5 6 7 8 9
self bonding tape contact spring trifurcating cap outer sleeve copper braid tape joint body stress cone screening connector cable tie
17
12 kV
Scope of delivery
cable sheath
The JB 24 for 6/10 (12) kV is a branch joint with joint body made of silicone rubber for plastic insulated cables up to 12 kV.
Notes
18
Test requirements
Test
Specied voltage U0/U (Um) kV 12/20(24) 15 kV 12.7/22(24) 16 kV Requirements No breakdown, no ashover. Less than 3 ignitions. No visual damages.
Partial discharge
Thermal cycling and AC 15 min and 500 h AC 5 min DC 15 min Impulse withstand voltage 10 x
2.5 U0 4.5 U0 6 U0
30 kV 54 kV 72 kV 125 kV
32 kV 57 kV 76 kV 125 kV
19
24 kV
2 U0
24 kV
25.4 kV
1 2 D
TI 24
Conductor cross section (mm) cable lug termination earthing cable lug 25 35 50 70 95 120 150 185 240 Size Stretch range over insulation (mm) Dimensions d D L1 (mm) (mm) (mm) Reference no. Basic set with cable lug without AlCucable lug conductor conductor 26 302 51 26 302 52 26 302 53 26 302 54 26 285 55 26 285 56 26 285 57 26 285 58 26 302 01 26 302 02 26 302 03 26 302 04 26 285 05 26 285 06 26 285 07 26 285 08 26 285 09
1 2 3
55 max. 270 60 17
26 302 91
21.2 - 34.6
26 285 92
Scope of delivery
3 terminations 3 conductor cable lugs (optional) 3 earthing cable lugs 1 assembly instructions accessories
TI 24 CA
Conductor cross section (mm) 150 185 240 300 Size Stretch range over insulation (mm) Dimensions d (mm) 12.5 5 21.2 - 34.6 17 60 max. 340 D (mm) L1 (mm) Reference no. with cable lug AlCuconductor conductor 26 457 77 26 457 78 26 457 79 26 457 80 26 457 27 26 457 28 26 457 29 26 457 30
Additional solutions
All terminations can be used on 3-core XPLE cables with a corresponding trifurcating set trifurcating set details see page 28 TI 24 CA
max. 485
20
1 2
TO 24
25 3 ~40 Conductor cross section (mm) 25 35 50 70 95 120 150 185 240 Size Stretch range over insulation (mm) Dimensions d D L1 (mm) (mm) (mm) Reference no. Basic set with cable lug without cable lug AlCuconductor 26 303 51 26 303 52 26 303 53 26 303 54 26 303 55 26 303 56 26 303 57 26 303 58 conductor 26 303 01 26 303 02 26 303 03 26 303 04 26 303 05 26 303 06 26 303 07 26 303 08 26 303 09
26 303 91
21.2 - 33.5 17
26 303 92
Scope of delivery
3 terminations 3 conductor cable lugs (optional) 3 earthing cable lugs 1 assembly instructions accessories
TO 24 CA
Conductor cross section (mm) 150 185 240 300 Size Stretch range over insulation (mm) d (mm) Dimensions D L1 (mm) (mm) Reference no. with cable lug AlCuconductor conductor 26 303 77 26 303 78 26 303 79 26 303 80 26 303 27 26 303 28 26 303 29 26 303 30
Additional solutions
FP 20 K with porcelain insulator and integrated push-on element made of silicone rubber TO 24 CA
21.2 - 34.6
17
90
max. 400
max. 485
21
24 kV
1 3 4 25 5 ~40
6 1 2 3 4 5 bushing contact pin cable lug connector body sealing tape earthing cable lug
Scope of delivery
3 cable connectors 3 conductor cable lugs 3 contact pins 3 earthing strands (preassembled) 1 assembly instructions accessories
Additional solutions
EASW 10/250 with metal housing
25 35 50 70 95
22
1 6 2 3 4 5
bushing contact pin bail restraint connector body sealing tape earthing cable lug
Scope of delivery
3 cable connectors 3 contact pins 3 earthing strands (preassembled) 1 assembly instructions accessories
Additional solutions
EASG 20/250 with metal ange xing, capacitive measuring point (optional)
23
24 kV
1 2 ~77
3 4 5 6 25 ~40 7 1 2 3 4 5 6 insulating plug covering cap cable lug connector body stress cone sealing tape earthing cable lug ~245 for CB 24-630 ~385 for CB 36-630(1250)
CB 24-630 (screened)
Conductor cross section (mm) Size of stress cone Stretch range over insulation (mm) Basic set without cable lug Reference no. with cable lug Alconductor 26 323 51 26 323 52 26 323 53 26 323 54 26 323 55 26 323 56 26 323 57 26 323 58 26 323 59 26 323 60 26 381 61 26 381 62 26 381 63 Cuconductor 26 323 01 26 323 02 26 323 03 26 323 04 26 323 05 26 323 06 26 323 07 26 323 08 26 323 09 26 323 10 26 381 11 26 381 12 26 381 13
Scope of delivery
3 cable connectors 3 stress cones 3 conductor cable lugs (optional) 3 earthing cable lugs 3 earthing strands (preassembled) 1 assembly instructions accessories
25 35 Typ 02 12.7 - 25.0 50 70 95 120 150 Typ 03 21.2 - 34.6 185 240 300 400* 500* Typ 31 34.0 - 45.6 630* * CB 36-630(1250) for 24 kV
26 323 92
26 323 93
26 381 96
AB 24-630 (unscreened)
Conductor cross section (mm) 25 35 50 70 95 120 150 185 240 300 Size of stress cone Stretch range over insulation (mm) Basic set without cable lug Reference no. with cable lug Alconductor 26 326 51 26 326 52 26 326 53 26 326 54 26 326 55 26 326 56 26 326 57 26 326 58 26 326 59 26 326 60 Cuconductor 26 326 01 26 326 02 26 326 03 26 326 04 26 326 05 26 326 06 26 326 07 26 326 08 26 326 09 26 326 10
Typ 02
12.7 - 25.0
26 326 92
Typ 03
21.2 - 34.6
26 326 93
24
~110
1 2 ~77
3 4 ~245 5 25 ~40 6 7
1 2 3
insulating plug covering cap cable lug connector body stress cone sealing tape earthing cable lug
Scope of delivery
3 coupling connectors 3 stress cones 3 conductor cable lugs (optional) 3 earthing cable lugs 3 earthing strands (preassembled) 1 assembly instructions accessories
4 5 6 7
Coupling connection
AB 24-630 with AC 24-630, both without outer conductive layer
Typ 02
12.7 - 25.0
26 356 92
Typ 03
21.2 - 34.6
26 356 93
25
24 kV
Typ 02
12.7 - 25.0
26 416 92
1 2 3 4 5
contact pin cable lug connector body stress cone sealing tape earthing cable lug
Typ 03
21.2 - 34.6
26 416 93
Scope of delivery
3 cable connectors 3 stress cones 3 conductor cable lugs (optional) 3 earthing cable lugs 3 earthing strands (preassembled) 1 assembly instructions accessories
Additional solutions
CB 36-400
25 35 5003 50 70 95 120 150 5005 185 240 300 5027 See also on page 38
17.0 - 24.3
26 456 91
21.2 - 33.5
26 456 92
28.9 - 40.0
26 456 93
26
2 3 ~77
- long duration current impulse 100 A, 30/60 s 63.7 kV - lightning current impulse 5/10 kA, 8/20 s dimension L 80.0 kV 350 mm
Surge arrester
ASA 24 is the unscreened alternative for direct link to cable adapter AB 24-630 or to coupling adapter AC 24-630.
ASA 24 (unscreened)
Type ASA 24-5 ASA 24-10 Reference no. 26 359 08 26 359 58
Further alternatives concerning continuos operating voltage Uc and nominal discharge current In upon request.
27
24 kV
4 5
1 2 3 4
outer sleeve (3 x 1 m) trifurcating cap copper wire sealing tape earthing strand
Scope of delivery
3 outer sleeves 1 trifurcating cap 1 assembly instructions accessories
28
~925 1 2 3 4 5 6 7 sealing tape copper braid tape screening wire connector outer sleeve joint body conductor connector self amalgamating conductive tape quick and easy assembly premoulded joint body with integrated stress control system use of various conductor connector types: - mechanical (screw type) - hexagonal pressing - deep indent pressing 3-core versions available with or without armouring weight of the JS 24-E basic set ~ 1.6 kg JS 24-E is a straight joint with joint body made of silicone rubber for plastic insulated cables up to 24 kV. Type tests according to CENELEC HD 629.1 and VDE 0278 part 629-1 have been successfully passed.
Scope of delivery
1 joint body 1 conductor connector (optional) 1 outer sleeve 1 assembly instructions accessories
AM 20
29
24 kV
~760 1 2 3 4 5 6 sealing tape copper braid tape joint body outer sleeve conductor connector screening wire connector quick and easy assembly parking position over outer sheath without pre-expansion of the joint body short design integrated stress control system outer protection tube, heat shrink or cold applicable use of various conductor connector types: - mechanical (screw type) - hexagonal pressing - deep indent pressing same basic components also for transition technique to PILC weight of the JS 24-C basic set ~ 1.6 kg JS 24-C is a straight joint with joint body made of silicone rubber for plasticinsulated cables up to 24 kV. Type tests according to CENELEC HD 629.1 and VDE 0278 part 629-1 have been successfully passed.
Scope of delivery
1 joint body 1 stress cone 1 conductor connector (optional) 1 outer sleeve 1 assembly instructions accessories
JS 24-C
Conductor cross section (mm) Size Stretch range over insulation (mm) Reference no. Basic set with conductor connector without conductor AlCuconnector conductor conductor 26 350 51 26 350 01 26 350 52 26 350 02 26 350 82 26 350 53 26 350 03 26 350 54 26 350 04 26 350 55 26 350 05 26 350 56 26 350 06 26 350 57 26 350 07 26 350 83 26 350 58 26 350 08 26 350 59 26 350 09
Additional solutions
End joint JF 24 Reference no. 26415 65 (95-240 mm)
~500
17.0 - 25.0
21.2 - 32.6
AM 20 R
AM 20 R Conductor cross section (mm) 25 35 50 70 95 120 150 185 240 Size of stress cone Stretch Reference no. range over with conductor connector insulation AlCu(mm) conductor conductor 31 270 31 31 270 71 31 270 32 31 270 72 17.0 - 24.3 31 270 33 31 270 73 31 270 34 31 270 74 31 270 35 31 270 75 31 270 36 31 270 76 21.2 - 33.5 31 270 37 31 270 77 31 270 38 31 270 78 31 270 39 31 270 79
AM 20 R is a repair joint with joint body made of silicone rubber for plastic-insulated cables up to 24 kV. It is used for repair after cable fault and bridges a failure area of 160 mm. On request for the AM 20 R screw type conductor connectors are available. Weight of the AM 20 R ~ 2,6 kg
5003
5005
30
~1100 1 2 3 4 5 6 7 8 9 cable sheath screening wire connector sealing tape stress cone joint tube conductor connector outer sleeve twin stress cone cable tie premoulded joint tube with outer conductive layer integrated stress control tube multi range technology for applications with cross section transition mechanical (screw type) conductor connector in multi range technology weight of the JB 24 incl. conductor connector ~ 6.4 kg The JB 24 is a branch joint with joint body made of silicone rubber for plastic insulated cables up to 24 kV.
Scope of delivery
1 joint tube 1 stress cone 1 twin stress cone 1 conductor connector 2 contact shells 1 outer sleeve 1 assembly instructions accessories
JB 24
Conductor cross section (mm) 95 120 150 185 240 Stress cone straight Size Stretch range over insulation (mm) Stress cone branch Size/ Stretch range over insulation (mm) 19 / 19.7 - 28.5 22 / 32.3 - 32.6 Reference no.
26 320 12
56
~1300 1 2 trifurcating cap outer sleeve self bonding tape, conductive contact spring copper gauze sleeve joint body conductor connector stress cone screening connector cable tie joint body with outer screening comprising two components integrated stress control system only two sizes for the entire application range from 25 mm up to 240 mm short joint construction system technology, i. e. same main components for paper-insulated belted cable, H-cable, 3-SL-cable and pure XLPE connections JT 24 is a transition joint in dry technology with main components made from silicone rubber for transition from PILC to XLPE insulated cables up to 24 kV.
Scope of delivery
3 joint bodies 3 stress cones 1 trifurcating cap 1 outer sleeve 1 assembly instructions accessories
3 4 5 6 7 8 9 10
31
24 kV
Notes
32
Test requirements
Test
Specied voltage U0/U (Um) kV 18/30(36) 22,5 kV 20.8/36 (42) 26 kV Requirements No breakdown, no ashover. Less than 3 ignitions. No visual damages. Partial discharge: max. 10 pC: XLPE max. 20 pC: PVC No breakdown, no ashover. No breakdown, no ashover. No breakdown, no ashover. No breakdown, no ashover.
Partial discharge
2 U0
36 kV
42 kV
Thermal cycling and AC 15 min and 500 h AC 5 min DC 15 min Impulse withstand voltage 10 x
2.5 U0 4.5 U0 6 U0
45 kV 81 kV 108 kV 170 kV
52 kV 94 kV 125 kV 200 kV
33
36 kV
1 2 D
TI 36
25 ~40 3 Conductor cross section (mm) Size Stretch range over insulation (mm) Dimensions d D L1 (mm) (mm) (mm) max. 330 90 17 max. 375 Reference no. Basic set with cable lug without AlCucable lug conductor conductor 26 392 92 26 392 55 26 392 56 26 392 67 26 392 68 26 392 69 26 392 05 26 392 06 26 392 17 26 392 18 26 392 19
1 2 3
95 5 21.2 - 34.6 120 150 185 27 28.9 - 43.0 240 50-70 mm upon request
12.5
26 392 93
Scope of delivery
3 terminations 3 conductor cable lugs (optional) 3 earthing cable lugs 1 assembly instructions accessories
Additional solutions
TI 36 CA d
TI 36 CA
Conductor cross section (mm) 240 300 400 Size Stretch range over insulation (mm) d (mm) Dimensions D L1 (mm) (mm) Reference no. with cable lug Alconductor 26 447 59 26 447 60 26 447 61 31 808 62 +31 341 11 Cuconductor 26 447 09 26 447 10 26 447 11 31 808 12 +31 341 11
max. 485
L1
34
1 2
TO 36
3 ~40 Conductor cross section (mm) cable lug termination sealing tape earthing cable lug 50 70 95 120 150 185 240 Size Stretch Dimensions range over d D L1 insulation (mm) (mm) (mm) (mm) Reference no. Basic set with cable lug without AlCucable lug conductor conductor 26 446 03 26 446 04 26 446 05 26 446 06 26 446 07 26 446 08 26 446 09
4 1 2 3 4
20
21.2 - 34.6
12,5
27
28.9 - 43.0
17
26 446 53 26 446 54 26 446 92 26 446 55 max. 26 446 56 156 390 26 446 57 26 446 93 26 446 58 26 446 59
Scope of delivery
3 terminations 3 conductor cable lugs (optional) 3 earthing cable lugs 1 assembly instructions accessories
Additional solutions
TO 36 CA d
TO 36 CA
Conductor cross section (mm) 240 300 400 500* D Size Stretch range over insulation (mm) 28.9 - 43.0 d (mm) Dimensions D L1 (mm) (mm) Reference no. with cable lug AlCuconductor conductor 26 445 59 26 445 09 26 445 60 26 445 10 26 445 61 26 445 11 31 669 62 31 669 12
27
L1
max. 485
13
41.4 - 48.2
35
36 kV
~79
CB 36-630
1 7 2 3 4 5 insulating plug covering cap cable lug connector body stress cone sealing tape earthing cable lug Conductor cross section (mm) 25 35 50 70 95 120 150 185 240 300 Size of stress cone Stretch range over insulation (mm) 17.0 - 24.3 Basic set without cable lug 26 331 91 Reference no. with cable lug Alconductor 26 331 51 26 331 52 26 331 53 26 331 54 26 331 55 26 331 56 26 331 57 26 331 58 26 331 59 26 331 60 Cuconductor 26 331 01 26 331 02 26 331 03 26 331 04 26 331 05 26 331 06 26 331 07 26 331 08 26 331 09 26 331 10
Typ 5003
Scope of delivery
3 cable connectors 3 stress cones 3 conductor cable lugs (optional) 3 earthing cable lugs 3 earthing strands (preassembled) 1 assembly instructions accessories
6 7
Typ 5005
21.2 - 33.5
26 331 92
Typ 5027
28.9 - 40.0
26 331 93
Additional solutions
CB 36-630 (1250) ~190 ~110 ~77
CB 36-630 (1250)
Conductor cross section (mm) 400 500 630 ~385 Size of stress cone Stretch range over insulation (mm) 34.0 - 45.6 39.0 - 51.0 Basic set without cable lug 26 381 96 26 381 97 Reference no. with cable lug Alconductor 26 381 61 26 381 62 26 382 63 Cuconductor 26 381 11 26 381 12 26 382 13
31 37
36
3
max. 84
~245 4 5
Typ 5003
Scope of delivery
3 cable connectors 3 stress cones 3 conductor cable lugs (optional) 3 earthing cable lugs 3 earthing strands (preassembled) 1 assembly instructions accessories
4 5 6 7
Typ 5005
21.2 - 33.5
26 332 92
Typ 5027
28.9 - 40.0
26 332 93
Additional solutions
CC 36-630 (1250) ~110 ~300 ~110 ~77
31 37
~385
max. ~93
37
36 kV
3 4 max. 84 5 ~245
6 7
CB 36-400
Conductor cross section (mm) Size of stress cone Stretch range over insulation (mm) Reference no. Basic set without cable lug 26 456 91
1 2 3 4 5 6
insulating plug covering cap cable lug connector body stress cone sealing tape earthing cable lug
25 5003 17.0 - 24.3 35 50 70 5005 21.2 - 33.5 95 120 150 185 5027 28.9 - 40.0 240 300 Cable lugs see on page 46
26 456 92
26 456 93
Scope of delivery
3 cable connectors 3 stress cones 3 conductor cable lugs (optional) 3 earthing cable lugs 3 earthing strands (preassembled) 1 assembly instructions accessories
38
1 2 3 4
Scope of delivery
3 outer sleeves 1 trifurcating cap 1 assembly instructions accessories
39
36 kV
copper wire
1 2 3 4 5
cable sheath outer sleeve screening wires stress cone joint body contact shell conductor connector screening wire connector
AM 30 is a straight joint with a joint body made of silicone rubber for plasticinsulated cables up to 36 kV. It is used for large conductor cross sections up to 630 mm. quick and easy assembly short design integrated stress control system use of various cable lug types: - mechanical (screw type) - hexagonal pressing - deep indent pressing weight of the AM 30 ~ 2.8 kg
Scope of delivery
1 joint body 2 stress cones 2 contact shells 1 conductor connector (optional) 1 outer sleeve 1 assembly instructions accessories
6 7 8
AM 30
Conductor cross section (mm) Size of stress cone Stretch Reference no. range over with conductor connector insulation AlCu(mm) conductor conductor 31 454 63 31 454 83 31 454 64 31 454 84 21.2 - 33.6 31 454 65 31 454 85 31 454 66 31 454 86 31 454 67 31 454 87 30.9 - 37.8 31 021 38 31 021 88 33.9 - 39.6 31 021 39 31 021 89 31 021 40 31 021 90 35.9 - 42.8 31 021 41 31 021 91 41.4 - 48.2 31 021 42 31 021 92
50 70 95 5005 120 150 185 60 240 61 300 62 400 500 63 630 mm on request
40
Auxiliary information
Accessoires for cable connector and adapter Assembling material Cable lugs and conductor connector
41
Accessories
Type PAK 630 M16 (L = 460 mm) Reference no. 31 050 39 (1 set = 3 pieces) CP 630-C for CB 24+36-630 Reference for CB 700 70 (M12) CP 630-C no. 31 24-630 (1 set = 3 pieces) Reference no.: 31700 70 CP 630-A for AB 24-630 CP 630-A for AB 24-630 Reference no.: 31700 90 Reference no. 31 700 90 (M12) (1 set = 3 pieces) (1 set = 3 pieces) CP 630-M16 for CB 36-630(1250) Reference no. 31 700 50 (M16) (1 set = 3 pieces)
M16
90
(1 set = 3 pieces)
M16 46
90
~150
End cover for bushings type C up to 36 kV for Bushings type C according to EN 50181 according to EN 50181
Ball 20 reference no.: 31050 13 Ball 25 reference no.: 31050 10 (1 set = 3 pieces)
M12
ball
ball
Earthing adapter for EASW 20/250 End plug for EASW 20/250 on request
ball
42
Earthing adapter for CB+CC 12+24+36-630 for CB 24-630 and AB 24-630 and AB+AC 12+24-630
E 20
56
Coupling piece Coupling piece for CB and AB and AB 24-630 for CB 24-630
adapter Test adapter for CB+CC 12+24+36-630 CB 24-630 and AB 24-630 and AB+AC 12+24-630
Type PAK 630 M12 (L = 310 mm) Reference no.:31 050 12 Reference no. 31050 12 M12 (1 set = 3 pieces) (1 set = 3 pieces)
310
M12
Accessories
Assembling material
Name Al special solder Binding twine Sealing tape, green EFGElit tape EFGElit tape Iron wire Emery paper, brown Emery paper, brown Emery paper, brown Earthing cable lug Earthing cable lug Earthing cable lug Earthing cable lug Field control tape Field control tape, slim Copper gauze sleeve Copper gauze sleeve Copper gauze sleeve Insulating tape (textile) Self-bonding tape Self-bonding tape Cable tie, small Cable tie, large Contact plate Contact paste Copper wire, tin plated Copper braid tape Copper braid tape Copper braid tape, tin plated Copper braid tape, tin plated Copper braid tape, tin plated Copper braid tape, tin plated Self bonding tape, conductive Self bonding tape, conductive Semi-conductive tape Semi-conductive varnish Tin-lead-solder Tin-lead-solder Mastic Assembling paste Assembling paste Assembling paste Adhesive tape Contact spring Contact spring Contact spring Contact spring Protection bag Protection bag Protection sleeve Silver cord, dry Silver cord, dry Dimension 18/2 fold 15 x 2 mm 20 x 0.2 mm 40 x 0.2 mm 1 mm 40 mm wide, 80 grit 40 mm wide, 180 grit 40 mm wide, 400 grit 16 mm Cu M10 25 mm Cu M10 35 mm Cu M10 16 + 25 mm Cu M10 600 x 20 x 3 mm 200 x 20 x 1 mm 16 mm, tin plated 25 mm, tin plated 35 mm, tin plated 15 mm wide 19 x 0.75 mm 19 x 0.75 mm 4.8 x 204 mm 12 x 510 mm Quantity 250 g bar 10 m roll 0.5 m roll 7.5 m roll 7.5 m roll 20 m roll 3 m roll 3 m roll 3 m roll 1 1 1 3+3 pieces 1 strip 1 strip 160 g/m 220 g/m 312 g/m 5 m roll 9 m roll 4.5 m roll 1 1 Unit kg piece piece piece piece piece piece piece piece piece piece piece set Ref. no. 10 066 04 17 370 01 22 025 01 21 475 01 21 475 02 21 442 03 10 136 09 10 136 06 10 136 07 21 595 72 21 595 73 21 595 74 21 740 54 21 475 03 21 475 11 10 180 10 10 180 11 10 180 09 10 043 50 21 418 01 21 418 03 21 459 01 10 135 22 26 018 01 21 527 60 17 339 24 31 250 12 31 250 18 21 798 03 21 798 08 21 798 12 21 798 20 21 419 03 21 419 02 21 419 01 10 015 05 10 066 01 10 066 02 26 066 01 21 527 21 21 527 23 21 527 30 10 078 11 10 186 23 10 186 04 10 099 89 10 099 88 21 521 10 21 521 11 21 521 12 10 044 27 31 091 01 Remarks
1.5 mm 25 mm wide 25 mm wide 25 mm wide 25 mm wide 25 mm wide 45 mm wide 18 x 0.75 mm 18 x 0.75 mm 15 x 0.2mm 35/65 60/40
piece piece kg kg kg piece piece piece piece piece piece Tube (~15 g) piece 15 m roll piece 10 m roll piece 15 m roll piece 3 x 2.5 m roll piece 3 x 5 m roll piece 3 x 7 m roll roll 3 m roll roll 4.5 m roll piece 0.5 m roll piece 8 m roll piece 10 ml bottle piece bars kg bars kg 5g piece 40 g 60 g 40 g 10 m roll piece piece piece piece piece piece piece piece piece piece piece piece piece
Tube, black lettering Tube, black lettering Tube, green lettering 20 x 0.15 mm inner = 44 mm, width = 20 mm inner = 30 mm, width = 25 mm inner = 23 mm, width = 16 mm inner = 16 mm, width = 16 mm 160 x 70 mm 90 x 70 mm 400 mm long 2 mm 2 mm
for screw type connecter/cable lugs for connectors and terminations for connectors and terminations for joints application range 55-92 mm application range 35-72 mm application range 25-45 mm application range 20-30 mm push-on device for terminations push-on device for connectors push-on device for joint type JS 24-C to remove the core insulation
1 1 1 200 g roll 2m
43
Accessories
Cable lugs for termination type TI + TO Longitudinally sealed aluminium cable lugs, uncoated, for indoor terminations.
a d1 Conductor Dimension (mm) cross section (mm) rm sm* se* Die code no. Drilling depth l a 25 25 35 12 30 50 35 35 50 14 42 62 50 50 70 16 42 62 25 70 70 95 18 52 72 95 95 120 22 56 75 120 120 150 22 56 80 120 120 22 56 80 30 150 150 185 25 60 90 185 185 240 28 60 91 240 240 300 32 70 103 300 300 34 70 103 38 400 400 38 73 116 500 500 44 79 122 44 630 52 91 135 52 * Sector shaped conductors must be rounded Ref. no.
d1
13
17 13
d2
17
21 596 01 21 596 02 21 596 03 21 596 04 21 596 05 21 596 06 21 596 07 21 596 08 21 596 09 21 596 10 21 596 11 21 596 12 21 596 13 21 596 14
Longitudinally sealed aluminium cable lugs, tin plated, for outdoor terminations.
Conductor Dimension (mm) cross section (mm) rm sm* se* Die code no. Drilling depth l a 25 25 35 12 30 50 35 35 50 14 42 62 50 50 70 16 42 62 25 70 70 95 18 52 72 95 95 120 22 56 75 120 120 150 22 56 80 120 120 22 56 80 30 150 150 185 25 60 90 185 185 240 28 60 91 240 240 300 32 70 103 300 300 34 70 103 38 400 400 38 73 116 500 500 44 79 122 44 630 52 91 135 52 * Sector shaped conductors must be rounded Ref. no.
d1
13
17 13
17
31 779 01 31 779 02 31 779 03 31 779 04 31 779 05 31 779 06 31 779 07 31 779 08 31 779 09 31 779 10 31 779 11 31 779 12 31 779 13 31 779 14
Longitudinally sealed copper cable lugs, tin plated, for indoor and outdoor terminations.
Conductor Dimension (mm) cross section (mm) rm Die code no. Drilling depth l a 25 10 20 38 35 12 20 40 24 50 14 28 45 70 16 28 48 95 18 35 57 26 120 20 35 58 150 22 35 59 30 185 25 40 68 240 28 40 68 300 32 50 83 38 400 38 70 96 500 42 70 114 44 630 44 80 125 Ref. no.
d1
13
17
21
d2 7.0 8.2 10.0 11.5 13.5 15.5 17.0 19.0 21.5 24.5 27.5 31.0 33.1
31 557 02 31 557 03 31 557 04 31 557 05 31 557 06 31 557 07 31 557 08 31 557 09 31 557 10 31 557 11 31 557 12 31 557 13 56 104 03
44
Accessories
Conductor connector for joints type JS 24-E, JS 24-C and AM
l d2 d1
Die code l no. 25 12 70 35 14 85 50 16 85 70 18 79 95 22 79 120 22 79 150 25 79 185 28 98 240 32 98 300 34 98 400* 38 210 500* 44 210 * only for joint type type AM
Die code no. 16 8 25 10 35 12 50 14 70 16 95 18 120 20 150 22 185 25 240 28 300 32 400* 38 500* 42 630* 44 * only for joint type type AM
45
Accessories
Cable lugs for connector + adapter type CB+CC 12+24+36-630, AB 12+24-630 and CB 36-400 Longitudinally sealed copper cable lugs
28 16. Conductor cross section mm 25 35 50 70 95 120 150 185 240 300 Dimension (mm) Die code no. 10 12 14 16 18 20 22 25 28 32 d 7.0 8.2 10.0 11.5 13.5 15.5 17.0 19.0 21.5 24.5 Ref. no.
95 50
31 503 21 31 503 22 31 503 23 31 503 24 31 503 25 31 503 26 31 503 27 31 503 28 31 503 29 31 503 30
26 014 21 26 014 22 26 014 23 26 014 24 26 014 25 26 014 26 26 014 27 26 014 28 26 014 29 26 014 30
Cable lugs for connector type CB+CC 36-630 (1250) Longitudinally sealed copper cable lugs
45 Conductor cross section mm 300 400 500 630 l Dimension (mm) Ref. no.
16.5
46
Accessories
Screw type cable lug for connector type CB+CC 12+24+36-630, AB 12+24-630 and CB 36-400
Reference no. Range of application: Al - round compacted 2609808 2609806 2609811 2609814 16 - 95 95 - 240 300 400 - 630 Al - round stranded 16 - 70 95 - 185 300 400 - 630 Al - round solid 10 - 95 95 - 240 400 - 630 Cu - round compacted 10 - 70 95 - 240 400 500 Cu - round stranded 10 - 70 95 - 185 400 - 500
47
Tools
Dielectric Screen Cutting Tool
The DSC dielectric screen cutting tool allows an easy removal of the solid extruded outer conductive layer on XLPE insulated cables. The DSC tool is designed for core diameters of 16 up to 40 mm. This allows its use for the following cable sizes: - 35 up to 500 mm for 6/10(12) kV cables - up to 400 mm for 12/20(24) kV cables - up to 300 mm for 18/30(36) kV cables The DSC tool has a xed cutting depth of 0.7 mm which means a simple operation and always homogeneous cutting, a knife with 1 mm cutting depth is also aviable The set consists of the tool, a spare knife and a hexagon socket screw key in a tool box. Reference no. DSC set, complete spare knife 0.7 mm spare knife 1.0 mm 56 103 82 56 104 21 26 299 02
Compression tool K 22
Compression tool K 22 for interchangeable dies, with crimphead, rotates through 360, with telescopic handles for crimping cable lugs and crimp-on connectors. Length: innitely adjustable from 560 to 860 mm. Weight: approx. 2.5 kg Bestell-Nr. Compression tool K22 for crimping cable lugs and crimp-on connectors for copper and aluminium 31 585 05 conductors up to 240 mm as well as circular pressing of sector conductors up to 300 mm Sheet steel case MK 22 for storing 17 pairs of pressing dies as well as compression tool K22, with lock and carrying handle. Weight: approx. 3.5 kg 31 586 05
Dies for copper crimp cable lugs and connectors to DIN 64 235 hexagonal pressing, pressing width 5 mm mm 6 10 16 25 35 50 70 95 120 150 185 240 Reference 31 584 01 31 584 02 31 584 03 31 584 04 31 584 05 31 584 06 31 584 07 31 584 08 31 584 09 31 584 10 31 584 11 31 584 12 no. Die code 5 6 8 10 12 14 16 18 20 22 25 28 no. Dies for aluminium compression cable lugs and connectors to DIN 64 239 hexagonal pressing, pressing width 7 mm up to 185 mm, 5 mm up to 240 mm mm Reference no. Die code no. 10 31 584 21 10 16-25 31 584 22 12 35 31 584 23 14 50 31 584 24 16 70 31 584 25 18 95-120 31 584 26 22 150 31 584 27 25 185 31 584 28 28 240 31 584 29 32
Dies for circular crimping of Al and Cu sector conductors (for 3 and 4 conductor sector cable). Circular crimping width = 19.5 mm. se mm sm mm conductor mm Reference no. 10 4.1 31 584 41 16 5.1 31 584 42 35 25 6.3 31 584 43 50 35 7.5 31 584 44 70 50 9 31 584 45 95 70 10.5 31 584 46 120 95 1.5 31 584 47 150 120 14 31 584 48 185 150 15.8 31 584 49 240 185 17.5 31 584 50 300 240 20.3 31 584 51
48
Werkzeug
Cable sheath cutter
Cable sheath cutter removes outer cable sheaths and is adjustable for sheath thickness up to 8 mm. Its knife is designed to lift the outer sheath at the cutting point in order to avoid damages of the screening. The knife has two preset positions for the progress of the spiral cut and one position to nish the cutting process. The cable sheath cutter can be used for single core cables from 35 mm 10 kV up to 500 mm 30 kV with an insulation diameter of 15 - 50 mm. Reference no. Cable sheath cutter Spare knife Plastic insert to remove the core insulation from plastic insulated round cables 56 108 46 56 108 48 56 108 47
Insulation cutter
To remove core insulation Longitudinal and axial cut with separate blades Cutting depth limiter Exchangeable blades Full metal body Reference no. Insulation cutter 56 107 07
Holding tool for screw type connector and screw type cable lugs
For safe and easy holding of the screw type connector during assembly Helps to avoid bending of the conductor during the connecting process. Usable for all size connectors Full metal body Lenght: approx. 40 cm Reference no. Holding tool 53 649 87
49
50
CB 36-630
CC 36-630
CC 36-630 (1250) -
CSA 12 / CSA 24
M16-version M16-version
CC 36-630 with with only as CC 36(1250) CP 630-M16 CP 630-M16 630 M16 Please consider relevant U / U0 (Um). For surge arresters please note Uc / Ur and In
51
nkt cables GmbH cable accessories Helgolnder Damm 75 D-26954 Nordenham Phone: + 49 (0) 47 31-3 64-4 36 Fax: + 49 (0) 47 31-3 64-3 64 e-mail: info.nordenham@nktcables.com Internet: www.nktcables.com
nkt 12-36 kV GB Katalog - Ausgabe 15.06.2005 Printed in Germany Technische nderungen vorbehalten nkt 25. 2e 1.2
Printed in Germany Technical changes reserved 1.4000.05.2001 bb/W&S