SMART JEANS LIMITED

QUALITY IS OUR PRIDE

FACTORY PROFILE

www.smartjeansctg.com
1

INTRODUCTION

SMART JEANS LIMITED is a 100% export oriented garments manufacturing factory, started its commercial production (export) in the year in 2007at his own building. We are specialist in making cotton trousers, especially Denim, Twill and Canvas Trousers and tops supported by washing & embroidery facilities with in the same premises.

ADDRESS

9/10 Kalurghat Heavy Industrial Area, Chittagong, Bangladesh. Phone: +88 031 2570701 to 02. Fax: +88 031 2570703 At Mid twon of Port City Chittagong, Bangladesh, 45 minuets drive by car from Chittagong Airport. From Dhaka to Chittagong 5 hours drive by car and 45 minutes by air.

CONTACT PERSON
Mr. Mostafizur Rahman mostafiz@smartjeansctg.com Mr. Muzibur Rahman muzib@smartjeansctg.com Mr. Tareq Rahman tareq@smartjeansctg.com Mr. Jashim Uddin jashim@smartjeansctg.com

Chairman : E-mail: Managing Director : E-mail: Director: E-mail: General Manager (Marketing) : E-mail:

COMPLIENCE

From the very beginning, Smart Jeans Ltd has been maintaining all kinds of social, health & safety issues to comply with the audit requirements covering our all customers & its been heads by very experienced person Engr. Jobaer Hossain, Executive director (jobaer@smartjeansctg.com) & his strong team. Now we are BSCI, SEDEX, OKETEX, WRAP CERTIFIED SINCE 2009 & new addition is CT-PAT

TOTAL WORKING AREA

200,000 Square Feet

PRODUCTION CAPACITY

Smart Jeans Limited (15 Lines) : 0.35 million pieces/Month Other associated Units: 1.2 million pieces/Month (Woven Bottoms)

ANNUAL TURNOVER

Smart Jeans Limited: US$ 25 Million in year 2010-11. Total Group, US$ 45~50 Million in year 2010-11. For year 2012 our export target is USD 120 million (total group)

PRODUCTION STRENGTH

We are well capable to handle all kinds of woven fabric like Canvas, Twill & Denim. Smart Jeans is producing most of all in Bottoms item like Jeans, Trousers, Cargos, Bermuda, Skirts, Overalls/shortalls, for Mens/Ladies, Boys/Girls division as well as in woven Jackets, Dress.

WASHING

Our Washing unit is within the same premises with & its heads by three Turkish expertises. We are capable to do all kinds of washing with various DRY processes like Hand sanding, Hand scraping, Grinding, Whiskering, Damage/repairing, PP spray, PP sponge/rubbing & WET process like Enzyme, Enzyme Stone, Bleach, Tinting, Overdie, Resin application, Heat press wrinkle, Oven curing. Our all equipments/machineries & Chemicals are from well renown company & we do have OZONE treatment machine.

QUALITY

Our main banner is QUALITY IS OUR PRIDE & we are very much keen on product quality according to clients demand. Weve very strong quality control system which heads by very experienced person Engr. Jobaer Hossain, Executive director 3

(jobaer@smartjeansctg.com) & his strong team. There is no interruption on Quality from the production & Quality Department only reporting to company top most management.

KEY CLIENTS
Europe- Takko, Earnsting Family, Europe Kids, Tema, Spring Fields, Nielsson, Canada House, D005 USA- Carters, Oshkosh, Gymboree, Crazy8, Wrangler, Lee, Riders Canada- Woodland

FABRIC SOURCING

Most of our Denims products are made from our own fabric mill named CHITTAGONG DENIM MILLS LIMITED and the rest, we are importing from China, India and Pakistan according to clients demand. For Non Denim we have strong sourcing in local fabric with GSP facilities for Europe and also imported fabric from China and Pakistan.

LEAD TIME

i) Imported Fabric: For Fresh Order 110 to 120 days prior to order confirmation date. For Repeat order its 80 to 90 days. ii) Local Fabric: For Fresh Order 80 to 90 days prior to order confirmation date. For repeat order its 60 days.

CONFIRMED ORDER PROCUREMENT

Merchandising - Weve very strong & energetic Merchandising department, whose are well capable to handle product development to product shipment. They are very much keen to source correct Fabrics, Trims & Accessories for Clients approval & satisfaction. Commercial Our experienced commercial concerns are very strong knowledgeable & following all the clients requirements by following Master L/C terms & condition. ONTIME documents submission is our main goal & we are achieving this with ZERO tolerance.

CONDITION OF BUSINESS & PAYMENT TERMS

Both C&F or FOB basis with Confirmed Irrevocable L/C at sight 4

TOTAL STAFFS
Management 65 people (Smart Jeans) Production 1645 people (Smart Jeans) Total Staffs in Group at Management 250 People Total Staffs in Group at Production 12000 People

BANK

1. Shah Jalal Islami Bank Limited Agrabad Branch, Chittagong, Bangladesh. Phone: +88 031 813050 to 53, Fax: +88 031 728294 2. Mutual Trust Bank Limited Agrabad Branch, Chittagong, Bangladesh Phone -+88 031 720631 to 33, Fax: +88 031 710962

OTHER ASSOCIATED COMPANY

a) Sheehan specialized textile mills ltd

b) Smart Jacket (BD) Ltd.

c)

Apparel Promoters Limited.

d) Calm Denims e) R.B. Industries Limited. f) U-Tex Design (Pvt) Ltd. g) Nafs Fashion Limited. h) Meshu Apparels Ltd. i) Dime Fashion(Pvt) Ltd. j) Chittagong Denim Mills ltd
Customer satisfaction is an important tool to our daily production process. Maintenance of optimum quality to each & every operation is our target. We are heading to quality management system with the help of dynamic & enthusiastic leadership support. Continuous development & fastest growing business is a proof to our achievement. 5

MACHINERY LIST
BRAND NAME QUANTITY(set)
2 set 2 set 35 set 3 set 6 set 505 set 45 set 40 set 10 set 75 set 15 set 15 set 30 set 08 set. 04 set 30 set 10 set 03 set. 01 set 05 set. 02 set. 04 set 02 set 1 set 2u 3 lot 10 set 1 set 10 set 2 pcs 2 pcs VI.BE.MAC 2pcs 1 pc 2 pcs 1 pc 1 pc 1 pc 1 pc 1 set 15 set

DESCRIPTION
Kansai 3 needle double chain stitch Kansai 2 needle belt loop machine Kansai 3 needle lap seeming machine Cloth cutting machine Cloth cutting machine 1 needle lock stitch with under thread trimmer 1 needle electronic control, feed lock stitch 2-needdle feedlock stitch machine 2-needdle feed lock split machine 2-needle 5-thread over lock machine 2-needle 4-thread over lock machine 1-needle lock stitch vertical trimmer 1-needle lock stitch semi dry bartaking machine 1-needle lock stitch button sewer machine 1-needle electronic eyelet button hole machine Auto snap attaching machine 3-needle double feed of the arm machine 3-needle double feed of the arm chain stitch machine 2 needle belt loop attaching machine Kansai waistband making machine Topstitching jeans pocket attaching machine 1-needle electronic lock stitch button hole machine Electronic pattern sewer air type machine Generator Coolling system Bushber trunking system Exhust fan Trouser brushing machine Trouser finisher machine Sequence controller Rubber mannequin Brush wheel Autometic pocket setter machine Automatic pocket setter unit Feed of arm unit Trouser bottom hemming leg Automatic waist band unit Metal detector system Belt loop making machine Lap seeming machine

FG WILSON ASIA KASETPHAND BUSBHAR KASETPHAND NGAI SING

york kasai

Inserting machine Cloth cutting machine Spreading machine Snap testing machine contd. p/02 p/02 Standered accessories 3d bbq vacuam machine Spray cabinet Emergency eye & body washer C. o. s. 80 ozone generator Ozzy ozone washing machine Horigental washing machine Vertical washing machine Rubber changing station & trolly Hard top unit 10 leg Light box clb 150 Regional crinkle machine Batch oven Double grinding machine Stapling machine MACHINERY LIST FOR WASHING SECTION Air compresser Washing machine Steam saving machine Gas burner Gas regulator Trouser edge brushing machine Boiler Washing machine Steam saving machine Hydro extractor Gas dryer Gas regulator Steam heated dryer Steam saving system Steam codanse system Textile washing machine Textile drying machine Sample washer Denim washer extractor Sample washer extractor Total machinery----------------1235 set Management-------------------35 nos Production-----------------------1625 nos ELGI NGAI SHING NGAI SHING NGAI SHING NGAI SHING NGAI SHING NGAI SHING NGAI NGAI NGAI NGAI NGAI NGAI NGAI NGAI TDWE111(3815LT) TDD-11(4069LT) TX-40SM(400LT) Smatex Smatex

5 set 3 set 1 set 1 set

concorde concorde concorde concorde concorde concorde concorde concorde concorde concorde concorde concorde concorde concorde

7353 nos 2 set 9 nos 1 no 1 no 2 nos 20 nos 10 nos 1 no 2 nos 1 no 2 nos 2 nos 4 nos 5 nos

2 nos 2 set 2 set 2 set 2 set 2 set 1 set 4set 2 set 1 set 2 set 2 set 2 set 2 set 2 set 4 nos 3 unit 2 unit 4 nos 2 nos

FACTORY TOUR