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2001 Prentice-Hall
Page 4-1
Induction-Hardened Surface
Figure 4.1 Cross-section of gear teeth showing induction-hardened surfaces. Source: TOCCO Div., Park-Ohio Industries, Inc.
2001 Prentice-Hall
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Chapter 4 Outline
Figure 4.2 Outline of topics described in Chapter 4.
2001 Prentice-Hall
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Two-Phase System
Figure 4.3 (a) Schematic illustration of grains, grain boundaries, and particles dispersed throughout the structure of a two-phase system, such as a lead-copper alloy. The grains represent lead in solid solution in copper, and the particles are lead as a second phase. (b) Schematic illustration of a twophase system consisting of two sets of grains: dark, and light. The dark and the light grains have separate compositions and properties.
2001 Prentice-Hall
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Cooling Curve
Figure 4.4 Cooling curve for the solidification of pure metals. Note that freezing takes place at a constant temperature; during freezing the latent heat of solidification is given off.
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Figure 4.9 The unit cells for (a) austenite, (b) ferrite, and (c) martensite. The effect of percentage of carbon (by weight) on the lattice dimensions for martensite is shown in (d). Note the interstitial position of the carbon atoms (see Fig. 1.9). Note, also, the increase in dimension c with increasing carbon content; this effect causes the unit cell of martensite to be in the shape of a rectangular prism.
2001 Prentice-Hall
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Figure 4.10 Schematic illustration of the microstructures for an ironcarbon alloy of eutectoid composition (0.77% carbon), above and below the eutectoid temperature of 727 C (1341 F).
Kalpakjian Schmid Manufacturing Engineering and Technology
2001 Prentice-Hall
Page 4-11
Pearlite Microstructure
Figure 4.11 Microstructure of pearlite in 1080 steel, formed from austenite of eutectoid composition. In this lamellar structure, the lighter regions are ferrite, and the darker regions are carbide. Magnification: 2500X. Source: Courtesy of USX Corporation.
2001 Prentice-Hall
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Figure 4.12 Phase diagram for the iron-carbon system with graphite (instead of cementite) as the stable phase. Note that this figure is an extended version of Fig. 4.8.
Kalpakjian Schmid Manufacturing Engineering and Technology 2001 Prentice-Hall Page 4-13
Figure 4.13 Microstructure for cast irons. Magnification: 100X. (a) Ferritic gray iron with graphite flakes. (b) Ferritic Ductile iron (nodular iron), with graphite in nodular form. (c) Ferritic malleable iron; this cast iron solidified as white cast iron, with the carbon present as cementite, and was heat treated to graphitize the carbon. Source: ASM International.
2001 Prentice-Hall
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Figure 4.14 (a) Austeniteto-pearlite transformation of iron-carbon alloy as a functionof time and temperature. (b) Isothermal transformation diagram obtained from (a) for a transformation temperature of 675 C (1247 F). (continued)
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Figure 4.16 Mechanical properties of annealed steels, as a function of composition and microstructure. Note (in (a)) the increase in hardness and strength and (in (b)) the decrease in ductility and toughness, with increasing amounts of pearlite and iron carbide. Source: L. H. Van Vlack; Materials for Engineering. Addison-Wesley Publishing Co., Inc., 1982.
2001 Prentice-Hall
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Figure 4.17 Microstructure of eutectoid steel. Spheroidite is formed by tempering the steel at 700 C (1292 F). Magnification: 1000X. Source: Courtesy of USX Corporation.
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Martensite
(b)
Figure 4.18 (a) Hardness of martensite, as a function of carbon content. (b) Micrograph of martensite containing 0.8% carbon. The gray platelike regions are martensite; they have the same composition as the original austenite (white regions). Magnification: 1000X. Source: Courtesy of USX Corporation.
2001 Prentice-Hall
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2001 Prentice-Hall
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Figure 4.20 (a) End-quench test and cooling rate. (b) Hardenability curves for five different steels, as obtained from the end-quench test. Small variations in composition can change the shape of these curves. Each curve is actually a band, and its exact determination is important in the heat treatment of metals, for better control of properties. Source: L. H. Van Vlack; Materials for Engineering. Addison-Wesley Publishing Co., Inc., 1982.
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Age Hardening
Figure 4.22 The effect of aging time and temperature on the yield stress of 2014-T4 aluminum alloy. Note that, for each temperature, there is an optimal aging time for maximum strength.
2001 Prentice-Hall
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Carbonitriding
Low-carbon steel
C and N
Cyaniding
Nitriding
Boronizing
Low-carbon steel (0.2% C), alloy steels (0.080.2% C) Steels (1% Al, 1.5% Cr, 0.3% Mo), alloy steels (Cr, Mo), stainless steels, high-speed tool steels Steels
C and N
Heat steel at 760845 C (14001550 F) in a molten bath of solutions of cyanide (e.g., 30% sodium cyanide) and other salts. Heat steel at 500600 C (9251100 F) in an atmosphere of ammonia gas or mixtures of molten cyanide salts. No further treatment.
Gears, shafts, sprockets, valves, cutters, boring bars, fuel-injection pump parts
Flame hardening
None
Surface is heated with an oxyacetylene torch, then quenched with water spray or other quenching methods. Metal part is placed in copper induction coils and is heated by high frequency current, then quenched.
Induction hardening
Same as above
None
Gear and sprocket teeth, axles, crankshafts, piston rods, lathe beds and centers Same as above
2001 Prentice-Hall
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Figure 4.24 Hardness of steels in the quenched and normalized conditions, as a function of carbon content.
Kalpakjian Schmid Manufacturing Engineering and Technology 2001 Prentice-Hall Page 4-26
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Induction Heating
Figure 4.26 Types of coils used in induction heating of various surfaces of parts.
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