Fy2009 Mec

CP155-2-E
Excellent
High
Finished Wall Squareness
High efficient MEC end mill

Product Lineup Expansion
PR1025 (PR925) for stainless

(Micro grain carbide material)
Standard shank and long shank product line expansion

Corner radius lineup expansion
JA Chipbreaker and KPD001 (PCD) for Aluminum new available
JA Chipbreaker for
Aluminum
Low resistance JS
Chipbreaker
Product Expansion
Standard shank, long shank line up expansion
Corner radius lineup expansion
JA Chipbreaker and KPD001 (PCD) for Aluminum new available
1.Grade Lineup (PVD Coated Insert)
For Steel
For Stainless
For Cast Iron
Micro grain carbide substrate
Carbon SteelAlloy Steel
Work Material
Finishing
Cutting Range
Classification
P01
Roughing
P10
P20
Stainless
Work Material
Cutting Range
Classification
P30
Applicable Range
Roughing
M01
M10
Cast Iron
Work Material
Finishing
M20
Cutting Range
Finishing
Classification
M30
Applicable Range
K01
Roughing
K10
K20
K30
Applicable Range
2.Chipbreaker Lineup
General JT Chipbreaker
Low resistance JS
Chipbreaker
JA Chipbreaker for
Aluminum
20% Cutting Force

Reduction
3.Corner Radius Variation

Corner Radius
Corner Radius(r)
Description
0.2
0.4
0.8
1.2
1.6
2.0
BDMT1103..ER-JT
BDMT11T3..ER-JT
BDMT1704..ER-JT
BDMT1103..ER-JS
BDMT11T3..ER-JS
BDMT1704..ER-JS
BDMT11T3..FR
BDMT1704..FR
BDGT11T3..FR-JA
BDGT1704..FR-JA
2.4
3.1
4.0
Higher Rigidity & Durability

Thicker Insert Seat & Larger Chip Pocket Radius
Larger Chip
Pocket Radius
Thicker Insert Seat
Higher Body Durability

High Hardness Silver Coating
Better Chip Evacuation

Large Chip Pocket
Air Hole (for Shanks of 16mm and over)
& Specific Chipbreaker
High Strength & Long Tool Life

PVD Coating
23
Low Cutting Force & Sharp Cutting Performance
High Rake Angle (A.R. Max.+23)
Smooth Surface of Shoulder Wall
Smoothly finished shoulder wall and high squareness at

shouldering with multipul passes
Low Cutting Force
Cutting Force
5000
4000
ULTRA
HURRICANE
ENDMILL
3000
Cutting Dia. 20mm / S50C

Vc=120m/min
apae=510mm
fz=0.2mm/t
Dry
Comp.A Comp.B Comp.C
(Internal evaluation)
Cutting Force[N]
Work Surface Comparison
1000
Perfect 90 Shoulders
Vc=100m/min
apae=910mm
z=0.1mm/t
Dry(with compressed air)
Cutting Dia. 20mm / S50C
2000
High feed rates
Edge Strength

(Applicable number of the passes until insert breakage)

ULTRA HURRICANE ENDMILL
Comp.A
90
Cutting Dia. 20mm / SCM440H

Vc=120m/min
apae=310mm
fz=0.3mm/t
Dry
1pass=100mm
Comp.B
Comp.C
13m
ULTRA HURRICANE ENDMILL
18m
29m
Comp.A
Comp.B
50
100
No. of Passes
150
Endmill
-0.2
D +0
d n7
d n7
-0.2
D +0
L
d n7
Fig.1
Fig.3
-0.2
D +0
d n7
-0.2
D +0
S
3
S
3
Fig.2
Fig.4
Toolholder Dimension
Description
Same Shank
Size
Standard Shank
MEC
MEC
MEC
Same
Size
Standard
Long Shank
MEC
MEC
MEC
Long
MEC
10-S10-11
10-S16-11
12-S10-11
12-S12-11
12-S16-11
13-S12-11
14-S12-11
14-S16-11
16-S12-11T
17-S16-11T
18-S16-11T
19-S16-11T
20-S16-11T
21-S20-11T
22-S20-11T
24-S20-11T
25-S20-11T
28-S25-11T
30-S25-11T
32-S25-11T
40-S32-11T
50-S32-11T
16-S16-11T
20-S20-11T
25-S25-11T
32-S32-11T
20-S18-170-11T
20-S20-140-11T
20-S20-170-11T
22-S20-170-11T
25-S23-210-11T
25-S25-160-11T
25-S25-210-11T
28-S25-210-11T
32-S30-250-11T
32-S32-200-11T
32-S32-250-11T
35-S32-250-11T
40-S32-240-11T
25-S20-17
32-S25-17
40-S32-17
50-S32-17
25-S25-17
32-S32-17
25-S25-160-17
25-S25-210-17
28-S25-210-17
32-S32-200-17
32-S32-250-17
35-S32-250-17
40-S32-240-17
No.of
Stock
Insert
Dimension(mm)
D d
10
13
14
12
4
5
2
3
4
16
17
18
19
20
21
22
24
25
28
30
32
40
50
16
20
25
32
2
3
4
2
3
25
+18
23
+19
+20
26
120
29
130
32
150
16
20
25
32
18
100
110
120
130
170
140
-14
Shape
No
Yes
Fig.1
Fig.2
No
Fig.1
Yes
Fig.2
No
Fig.1
Yes
No
Fig.2
Fig.1
Yes
Fig.3
Yes
Fig.4
Spare Parts
Clamp Screw
Wrench
Applicable
Insert
+21
SB-2545TR
DTM-8
BDMT1103
BDGT1103
47,700
-10
SB-2555TRG
DTM-8
BDMT11T3
BDGT11T3
SB-2555TRG
DTM-8
BDMT11T3
BDGT11T3
-9
170
210
160
210
30
32
40
30
250
20
25
240
120
130
40
65
36
40
32
150
50
25
32
120
130
160
36
40
210
200
32
250
240
-9
-10
10
Yes
-9
15.7
+16
+17
+19
15.7
Fig.4
SB-2555TRG
DTM-8
-7
-11
-7
+16
-11
Fig.3
Yes
Fig.3
SB-4070TRN
DTM-15
Yes
Fig.4
SB-4070TRN
DTM-15
BDMT1704
BDGT1704
Fig.4
36
Fig.3
15.7
Yes
+19
Fig.4
-7
Fig.3
37,500
35,800
33,900
Fig.4
-8
-11
+16
+17
+17
BDMT11T3
BDGT11T3
Fig.3
+23
60
40
65
39,600
Fig.3
+22
65
65
41,000
Fig.4
+21
32
40
32
-10
43,750
43,500
43,000
42,000
41,000
40,300
39,600
38,200
37,500
35,800
34,800
33,900
30,000
22,500
43,750
41,000
37,500
33,900
Fig.3
30
32
60
+18
+20
+21
+23
-8
-7
-14
+20
60
250
200
25
10
50,800
49,200
-13
-10
Max.
Revolution
(min-1)
54,800
-9
50
30
32
35
40
+12
10
32
28
35
40
25
32
40
50
25
32
-21
+23
32
-24
Coolant
Hole
+22
25
25
+10
-19
20
28
R.R.
10
20
110
25
80
100
23
17
16
22
16
12
20
A.R.
(MAX)
12
20
10
16
10
12
16
Rake Angle()
32,600
30,000
35,000
30,000
25,000
17,000
35,000
30,000
35,000
32,500
SB-4070TRN
DTM-15
30,000
27,700
25,000
Standard Stock
Maximum Revolution
When running the endmill and cutter at the maximum revolution, the insert or holder may be damaged by centrifugal force. For more details, see "Warning" on page 6.
Face Mill
d2
d1
D
E
S
d
b
d
b
d1
Fig.1
Fig.2
Face Mill Dimension

Dimension
Description
stock
MEC 040R-11-5T-M
050R-11-5T-M
063R-11-6T-M
063R-11-6T
080R-11-7T
100R-11-9TN
125R-11-11T
160R-11-14T
MEC 040R-17-4T-M
050R-17-4T-M
063R-17-5T-M
063R-17-5T
080R-17-6T
100R-17-7TN
125R-17-9T
160R-17-12T
Rake Angle()
No. of
Insert
5
5
6
6
7
9
11
14
4
4
5
5
6
7
9
12
D
40
50
63
63
80
100
125
160
40
50
63
63
80
100
125
160
16
14
8.5
40
22
18
12
25.4
20
14
31.75
38.1
50.8
16
26
56
70
14
17.6
50
63
8.5
22
18
12
25.4
20
14
31.75 26
38.1 56
50.8 70
Coolant
40
50
17.6
-
63
20
5.5
8.5
22
6.3 10.4
26
32
9.5
20
12.7
15.9
10
19.1
5.5 8.5
22
6.3 10.4
47
A.R.
S
R.R.
MAX
Shape
Hole
Weight
Spare Parts
Clamp Screw Wrench
Max.
Revolution
(min-1)
(Kg)
0.2
0.3
10
23 -7
26
9.5 15.7 19 -7
32
47
10
12.7
15.9
19.1
Fig.1
0.7
Fig.2
1.0
1.8
2.7
4.4
0.3
0.4
Fig.1
0.6
Yes
Yes
Fig.2
1.0
1.8
2.8
4.5
SB-2555TRG DTM-8
SB-4070TRN DTM-15
30,000
22,500
20,500
20,500
18,500
17,000
15,000
13,900
25,000
17,000
14,500
14,500
12,000
10,500
8,900
7,400
Standard Stock
Maximum Revolution
When running the endmill and cutter at the maximum revolution, the insert or holder may be damaged by centrifugal force. For more details, see "Warning" on page 6.
(Table1)
When using Center-through Air / Coolant /Mist
If Center Through air (Coolant, Mist) is used, please use appropriate arbor and clamp
with arbor bolt. (Table1)
MEC's surface finish when shouldering with multiple passes
In order to obtain smoothly finished shoulder wall with multiple passes keep less
than 5.5mm
for 11T3 type and also keep less than 9mm for 1704 type.
Holder Description
Arbor attachment Bolt

(Attachment)
Wrench
MEC040R-M
HH825H
LW-5Double width 5mm
MEC050R-M
MEC063R-M
HH1030H
MEC063R
MEC080R
HH1235H
MEC100R-N
HH1652H
MEC125R
HF2053H
MEC160R
HF2460H
Wrench is not included. Purchase separately.

When using an insert with corner-radius 1.6mm or larger, additional processing may be necessary.
Apply additional processing to the body corner according to the chart. If corner-radius is 1.2mm, additional processing is not needed.
Insert Corner-R(r)
1.6
2.0
2.4
3.1
4.0
Additional Processing Dimension (mm)

to Body Corner
R1.0
R1.2
R1.6
R2.5
Round- shaped additional processing is recommended.

When applying chamfer, do not cut away too much.
Body Corner
Pre-processing
Additionally
Processed
Insert with Large

Corner-R(r)
Post-processing
Applicable Insert
BDMTER-JS
Die steel
Stainless steel
Grey cast Iron
Ductile cast Iron
Non ferrous Iron

Heat resistance
part
BDMT 110302ER-JT
110304ER-JT
110308ER-JT
BDMT 11T302ER-JT
11T304ER-JT
11T308ER-JT
11T312ER-JT
11T316ER-JT
11T320ER-JT
11T324ER-JT
11T331ER-JT
BDMT 170404ER-JT
170408ER-JT
170412ER-JT
170416ER-JT
170420ER-JT
170424ER-JT
170431ER-JT
170440ER-JT
BDMT 110302ER-JS
110304ER-JS
110308ER-JS
BDMT 11T302ER-JS
11T304ER-JS
11T308ER-JS
BDMT 170404ER-JS
170408ER-JS
BDMT 11T302FR
11T304FR
BDMT 170402FR
170404FR
BDGT
BDGT
11T302FR-JA
11T304FR-JA
11T308FR-JA
170404FR-JA
170408FR-JA
170420FR-JA
170431FR-JA
6.3
3.00
2.8
11.0
6.7
3.80
2.8
11.0
9.6
4.90
4.4
17.0
6.3
3.00
2.8
11.0
6.7
3.80
2.8
11.0
9.6
4.90
4.4
17.0
6.7
3.80
2.8
11.0
9.6
4.90
4.4
17.0
6.7
3.80
2.8
11.0
9.6
4.90
4.4
17.0
r
0.2
0.4
0.8
0.2
0.4
0.8
1.2
1.6
2.0
2.4
3.1
0.4
0.8
1.2
1.6
2.0
2.4
3.1
4.0
0.2
0.4
0.8
0.2
0.4
0.8
0.4
0.8
0.2
0.4
0.2
0.4
0.2
0.4
0.8
0.4
0.8
2.0
3.1
18
15
18
13
18
13
18
15
18
13
18
13
3.6
18
13
4.4
18
13
18
13
18
13
Chipbreaker Lineup: JT (general purpose), JS (low cutting force), JA (aluminum & non-ferrous)
PR905
PVD Coated
PR1025
(PR925)
d W
Cermet
PR830
Description
Carbide
PCD
TN100M
Angle()
Titanium Alloy
Dimension(mm)
Carbon Steel .
Alloy Steel
Hardened
Material
(10)
(10)
KPD001
GW25
(10)
BDMTFR
r
(10)
BDGTFR-JA
BDMTER-JT
Guidance of
usage choice
Roughing/First
choice
Roughing/
Second choice
Finishing/First
choice
Finishing/
Second choice
(High hardness material is
applicable only under 45HRC)
Applicable
Toolholder
MEC--11
MEC--11T
MECR-11
MEC--17
MECR-17
MEC--11
MEC-11T
MECR-11
MEC--17
MECR-17
MEC-11T
MECR-11
MEC-11T
MECR-11
MEC-11T
MECR-11
MEC--17
MECR-17
Standard Stock
Check Availability
Recommended Cutting Conditions
JT Chipbreaker
Cutting Dia. 10~18
Cutting Dia. 20~160
MEC10~MEC18
MEC20~MEC40
MEC040R~MEC160R
Feed per tooth

(mm/t)
Work Material
Insert Grade
(Cutting Speed : m/min)
PVD Coated
Work Material
PR905
Stainless Steel
Insert Grade
Feed per tooth

(mm/t)
PVD Coated
Stainless Steel
0.060.080.1
PR830
100180
Carbon Steel
0.060.10.15
120200
Carbon Steel
0.080.150.25
120200
Alloy Steel
0.060.10.12
100180
Alloy Steel
0.080.150.2
100180
Metal Mold Steel
0.060.080.1
80150
Metal Mold Steel
0.080.120.2
80150
Gray Cast Iron
0.080.10.15
100180
Gray Cast Iron
0.080.180.25
100180
Ductile Iron
0.060.080.1
80120
Ductile Iron
0.80.150.2
80120
JS Chipbreaker
Cutting Dia. 10~18
PR905
Cutting Dia. 20~160
MEC10~MEC18
MEC20~MEC40
MEC40R~MEC160R
Feed per tooth

(mm/t)
Work Material
0.080.120.15
PR830
100180
Insert Grade
PVD Coated
Stainless Steel
0.060.080.1
PR830 PR1025(PR925)
100180
100180
Carbon Steel
0.060.10.12
120200
Alloy Steel
0.060.080.1
Metal Mold Steel
0.060.080.1
Work Material
Insert Grade
Feed per tooth

(mm/t)
PVD Coated
Stainless Steel
0.080.10.12
PR830 PR1025(PR925)
100180
100180
100150
Carbon Steel
0.080.150.18
120200
100150
100180
Alloy Steel
0.080.120.15
100180
80150
Metal Mold Steel
0.080.10.12
80150
JA Chipbreaker
Feed per tooth

(mm/t)
Work Material
Aluminum alloy(Si less 13%)
Aluminum alloy(Si over 13%)
Insert Grade
Carbide
GW25
200800
200300
0.050.3
0.050.2
PCD
Feed per tooth

(mm/t)
Work Material
Aluminum alloy(Si less 13%)
Aluminum alloy(Si over 13%)
Insert Grade
PVD
KPD001
5001,500
3001,000
0.050.2
0.050.15
To avoid the significant hazard to you, we ask for your cooperation in carefully observing the following guidelines.
Warning about Maximum Revolution indicated on the Product
1. If the tool is used over maximum recommended revolution the body of the tool may be broken by inserts and clamp screws which may
be dispersed by centrifugal force.
Max.
Revolution
(min-1)
ISO 1940-1/8821
JIS B0905
2. Machine within the recommended cutting conditions of the insert.
~20000
G16
3. When using at higher revolution (over 10,000min ), refer to the table shown on the right to adjust the balance by combining MEC and
suitable arbor.
~30000
G6.3
30000~
G2.5
-1
Cutting Performance of ULTRA HURRICANE ENDMILL

Cutting Edge Length 10mm (Standard/Same Size Shank)
Description
Shape
Overhang
Length
A(mm)
MEC10-S10-11
17
12
MEC12-S16-11
20
30
16
MEC16-S16-11T
30
45
20
MEC20-S20-11T
30
45
25
MEC25-S25-11T
32
48
32
MEC32-S32-11T
40
60
Cutting
Dia.
Description
Long Shank
20
MEC20-S20-140-11T
60
90
Long Shank
25
MEC25-S25-160-11T
60
100
Long Shank
32
MEC32-S32-200-11T
100 130
40
MEC40-S32-240-11T
100 130
Long Shank
Vc=120m/min, S50C
At Grooving
At Shouldering
(Cutting depth (ae)=half of cutting dia.) At Slant/Helical Milling
0.1
0.15
0.2
Feed per tooth fz(mm/t)
0.05
0.1
0.15
0.2
D.O.C.
D.O.C.
4
2
ap(mm)
10
D.O.C.
MEC25-S25-11T
D.O.C.
ap(mm)
10
0.05
0.1
0.15
0.2
0.1
0.15
0.2
4
2
2
0
0.05
ap(mm)
10
8
D.O.C.
D.O.C.
ap(mm)
10
MEC32-S32-11T
4
2
2
0
0.1
0.15
0.2
0.05
0.1
0.15
0.2
0.05
0.1
0.15
0.2
0.05
0.15
0.2
D.O.C.
ap(mm)
10
8
6
4
6
4
2
0.05
0.1
0.15
0.2
0.05
0.1
0.15
0.2
ap(mm)
10
8
6
4
6
4
2
2
0
0.1
MEC40
-S32-240-11T
Long Shan
0.05
0.2
0.1
0.15
0.2
0.15
ap(mm)
10
2
0.05
0.1
0.1
0.15
0.2
0.2
2
0.05
ap(mm)
10
ap(mm)
10
ap(mm)
10
0.15
MEC32
-S32-200-11T
Long Shan
0.1
0.05
0.05
ap(mm)
10
0.1
0.15
0.2
0.2
D.O.C.
D.O.C.
D.O.C.
MEC25
-S25-160-11T
Long Shan
0.05
ap(mm)
10
0.15
2
0.05
0.1
ap(mm)
10
2
0.05
D.O.C.
0.1
0.15
0.2
D.O.C.
D.O.C.
D.O.C.
ap(mm)
10
MEC20-S20-11T
0.05
ap(mm)
10
MEC16-S16-11T
ap(mm)
10
MEC20
-S20-140-11T
Long Shan
2
0.1
0.15
0.2
ap(mm)
10
D.O.C.
4
2
MEC12-S16-11
ap(mm)
10
D.O.C.
0.05
At Grooving
At Shouldering
(Cutting depth (ae)=half of cutting dia.) At Slant/Helical Milling
D.O.C.
D.O.C.
D.O.C.
Description
ap(mm)
10
ap(mm)
10
MEC10-S10-11
Vc=120m/min, S50C
D.O.C.
Description
Shape
Overhang
Length
A(mm)
Cutting
Dia.
Cutting Edge Length 10mm (Long Shank)
0.05
0.1
0.15
0.2
0.05
0.1
0.15
0.2
Cutting Edge Length 15.7mm
MEC32-S32-17
40
60
40
MEC40-S32-17
50
75
25
Long Shank
MEC25-S25-160-17
60
100
Long Shank
32
MEC32-S32-200-17
100
130
40
MEC40-S32-240-17
100
130
Long Shank
MEC25-S25-17
ap(mm)
20
ap(mm)
20
16
16
D.O.C.
32
12
8
4
0
12
8
4
0.05
0.1
0.15
0.2
0.05
MEC32-S32-17
D.O.C.
Shape
ap(mm)
20
ap(mm)
20
16
16
12
8
4
0
4
0.05
0.1
0.15
0.2
0.05
D.O.C.
ap(mm)
20
16
16
12
8
4
0.05
0.1
0.15
0.2
0.05
D.O.C.
ap(mm)
20
16
16
12
8
4
4
0.05
0.1
0.15
0.2
0.05
D.O.C.
0.1
0.15
0.2
ap(mm)
20
16
16
12
8
4
D.O.C.
0.2
ap(mm)
20
12
8
4
0.05
0.1
0.15
0.2
0.05
0.1
0.15
0.2
ap(mm)
20
ap(mm)
16
16
20
12
8
4
0
0.15
12
MEC40
-S32-240-17
Long Shan
0.1
ap(mm)
20
0.2
MEC32
-S32-200-17
Long Shan
0.15
12
0.1
MEC25
-S25-160-17
Long Shan
0.2
ap(mm)
20
0.15
12
MEC40-S32-17
0.1
D.O.C.
54
D.O.C.
36
At Grooving
At Slant/Helical Milling
D.O.C.
MEC25-S25-17
At Shouldering
(Cutting depth (ae)=half of cutting dia.)
D.O.C.
25
Description
D.O.C.
Description
D.O.C.
Cutting
Dia.
Vc=120m/min, S50C
Overhang
Length
A(mm)
12
8
4
0.05
0.1
0.15
0.2
0.05
0.1
0.15
0.2
Cutting Performance of ULTRA HURRICANE FACEMILL

Cutting Edge Length 10mm
115
50
MEC050R-11-5T-M
100
95
MEC063R-11-6T-M
MEC080R-11-7T
100
MEC100R-11-9TN
125
MEC125R-11-11T
160
MEC160R-11-14T
MEC040R
-11-5T-M
MEC050R
-11-5T-M
0.05
0.1
0.15
0.2
ap(mm)
10
6
4
6
4
2
2
0
0.05
0.1
0.15
0.2
ap(mm)
10
MEC125R
-11-11T
MEC160R
-11-14T
0.05
0.1
0.15
0.2
ap(mm)
10
MEC100R
-11-9TN
Shape
95
108
80
ap(mm)
10
ap(mm)
10
6
4
6
4
2
0
0.05
0.1
0.15
0.2
ap(mm)
10
D.O.C.
63
MEC063R-11-6T
At Grooving
At Slant/Helical Milling
D.O.C.
MEC040R-11-5T-M
At Shouldering
D.O.C.
40
Description
D.O.C.
Overhang
Length
A(mm)
D.O.C.
Description
D.O.C.
Cutting
Dia.
Vc=120m/min, S50C
2
0
0.05
0.1
0.15
0.2
0.05
0.1
0.15
0.2
Cutting Edge Length 15.7mm
MEC040R-17-4T-M
115
50
MEC050R-17-4T-M
100
95
MEC063R-17-5T-M
80
MEC080R-17-6T
100
MEC100R-17-7TN
125
MEC125R-17-9T
160
MEC160R-17-12T
ap(mm)
20
ap(mm)
20
16
16
12
108
MEC050R
-17-4T-M
4
0.05
0.1
0.15
0.2
ap(mm)
20
16
16
12
MEC100R
-17-7TN
4
0.05
0.1
0.15
0.2
0.05
0.1
0.15
0.2
ap(mm)
20
ap(mm)
20
16
16
D.O.C.
12
8
MEC063R
-17-5T-M
0.05
0.1
0.15
0.2
ap(mm)
20
Shape
12
95
At Slotting
D.O.C.
63
MEC063R-17-5T
MEC040R
-17-4T-M
At Shouldering
D.O.C.
40
Description
D.O.C.
Overhang
Length
A(mm)
D.O.C.
Description
D.O.C.
Cutting
Dia.
Vc=120m/min, S50C
12
8
4
0
12
8
4
0.05
0.1
0.15
0.2
0.05
ap(mm)
20
D.O.C.
8
4
12
8
4
0.05
0.1
0.15
0.2
16
12
0.15
ap(mm)
20
16
D.O.C.
MEC125R
-17-9T
MEC160R
-17-12T
0.1
0.2
0.05
0.1
0.15
0.2
Note for Slant Milling, Helical Milling and Vertical Milling

Slant MillingHelical Milling
Vertical Milling
Ramping Angle should be Under

For plunge depth per revolution when helical milling, see the
cutting performance data of each tool.
Use compressed air during machining.
Cutting Dia.
Applicable Insert
BDMT11T3 type
BDGT11T3 type
3
5
2.5
1.5
0.7
Not recommended
8
5
2.5
Not recommended
BDMT1103 inserts are not recommended for Slant Milling or Helical Milling.
Cutting Dia.
Applicable Insert
Max.W.O.C.(ae)
16
18
BDMT11T3 type
BDGT11T3 type
1.5mm
BDMT11T3 type
BDGT11T3 type
5mm
BDMT1704 type
BDGT1704 type
8mm
20
160
25
BDMT1704 type
BDGT1704 type
Max.Ramping Angle()
16,18
20
22,25
2832
40
50 over
25
32
40
50 over
160
BDMT1103 inserts are not recommended for Vertical Milling.
Case Studies
RC55
SS400
Test Piece
(5456HRC)
Vc=50m/min
(n=800min-1)
apae=214mm
fz=0.125mm/t
(Vf=300mm/min)
Dry
MEC20-S20-11T
3teeth
BDMT11T308ER-JT
(PR830)
MEC
Competitor A
Plate
Vc=88m/min
(n=1400min-1)
ap=5mm2 Pass
fz=0.12mm/t
(Vf=500mm/min)
Dry
MEC20-S20-11T
3teeth
BDMT11T308ER-JT
(PR830)
Metal Removal Volume=71.3cm3(continuable)
Metal Removal Volume=2.9cm3(Chipping)
Comp. A(25:2 teeth) caused chipping after 10 minutes machining with the
conditions of Vc=40m/min, fz=0.075mm/t, apxae=23mm, and it was noisy.
Also, higher feed rate was not possible, because it would cause breakage.
MEC maintained a good edge condition even after 10 minutes and was still
available for further machining.
(Evaluation from the user)
MEC
Competitor B
00
18
10
(Prehardened Tool Steel)
23 pcs/edge
10~11 pcs/edge
MEC doubled Competitor B's tool life under the same machining conditions.
10
Case Studies
MEC
Competitor C
(depends on machined part
Cutting Part(4places)
4pcs/edge or over
Under 1pc/edge
Competitor C showed higher cutting forces and caused cracking to the cutting
edge. MEC produced 4 pcs/edge without cracking.
fz=0.18mm/t
(Vf=936mm/min)
Dry (with air)
MEC40-S32-11T
5 teeth
BDMT11T308ER-JT
(PR830)
50
68
58
40
100
30
mold
Vc=130m/min
(n=1040min-1)
apae=(~3 )(~5)
40
90
Plate
Vc=125m/min
(n=1600min-1)
ap=9.0mm
fz=0.1mm/t
(Vf=320mm/min)
Dry
MEC25-S25-17
2 teeth
BDMT170408ER-JT
(PR830)
DAC10
(Hot Tool Steel)
30
90
220
40
78
SUS304
MEC
2 Hours (Less Wear/Can Continue)
Competitor D
2 Hours (Cracking/Cannot Continue)
MEC tool life was better than Competitor D. MEC's wear was less and able to
machine further.
Competitor mill had 6 teeth and its table feed rate was 936mm/min. (fz=0.15mm/t)
SCM420
Competitor E
Inconel
Knuckle Steering
Vc=150m/min
(n=1,200min-1)
ap=0.5~5mm (Corner Machining)
fz=0.1mm/t
(Vf=478mm/min)
Dry
MEC40-S32-17
4 teeth
BDMT170408ER-JT
(PR830)
MEC
58
68
Machined portion
Turbine Part
Vc=15m/min
n=120min-1
ap=0.5mm
fz=0.08mm/t
Vf=38mm/min
Wet
MEC040R-17-4T-M
4 teeth
BDMT170408ER-JS
PR1025PR925)
MEC
150pcs/edge
Competitor F
40pcs/edge
MEC surface finish was better than the Competitor endmill E and the tool life
was over 300% longer.
Machined portion
9pcs/edge
Less than 1pc / edge
Competitor F was not able to successfully machine one piece, but the MEC
produced 9 pieces with good surface finishes.

Fy2009 Mec

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CP155-2-E

High efficient MEC end mill

PR1025 (PR925) for stainless

Standard shank and long shank product line expansion

For Cast Iron

Micro grain carbide substrate

Carbon SteelAlloy Steel

20% Cutting Force

3.Corner Radius Variation

Higher Rigidity & Durability

Thicker Insert Seat

Higher Body Durability

Better Chip Evacuation

Air Hole (for Shanks of 16mm and over)

& Specific Chipbreaker

High Strength & Long Tool Life

Smooth Surface of Shoulder Wall

Smoothly finished shoulder wall and high squareness at

Low Cutting Force

Cutting Dia. 20mm / S50C

Comp.A Comp.B Comp.C

Work Surface Comparison

Cutting Dia. 20mm / S50C

High feed rates

(Applicable number of the passes until insert breakage)

Cutting Dia. 20mm / SCM440H

ULTRA HURRICANE ENDMILL

Face Mill Dimension

When using Center-through Air / Coolant /Mist

MEC's surface finish when shouldering with multiple passes

Arbor attachment Bolt

LW-5Double width 5mm

LW-6Double width 6mm

LW-8Double width 8mm

LW-12Double width 12mm

LW-14Double width 14mm

LW-17Double width 17mm

Wrench is not included. Purchase separately.

Additional Processing Dimension (mm)

Round- shaped additional processing is recommended.

Insert with Large

Grey cast Iron

Ductile cast Iron

Non ferrous Iron

Recommended Cutting Conditions

Cutting Dia. 20~160

Feed per tooth

Feed per tooth

Metal Mold Steel

Metal Mold Steel

Gray Cast Iron

Gray Cast Iron

Cutting Dia. 20~160

Feed per tooth

Metal Mold Steel

Feed per tooth

Metal Mold Steel

Feed per tooth

Feed per tooth

2. Machine within the recommended cutting conditions of the insert.

Cutting Performance of ULTRA HURRICANE ENDMILL

Feed per tooth fz(mm/t)