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VACUUM CONVEYING

INNOVATIVE SOLUTIONS IN VACUUM TECHNOLOGY Certified hygiene Low energy consumption Reliable production Minimal
INNOVATIVE
SOLUTIONS
IN
VACUUM
TECHNOLOGY
Certified hygiene
Low energy
consumption
Reliable
production
Minimal
maintenance
Built-in quality

www.piab.com

PIAB offers you all the possibilities

PIAB offers you all the possibilities The PIAB mission is to be a global leader in

The PIAB mission is to be a global leader in industrial vacuum technology and, with innovative solutions, improve the productivity and working environment of vacuum users around the world.

Since its start in 1951, PIAB has been at the forefront in vacuum technology. Our products and systems continuously open up new paths to new possibilities. The products increase the productivity in automated material handling and production processes in most of the world’s countries.

and production processes in most of the world’s countries. The first PIAB product was a pair

The first PIAB product was a pair of compasses that simplified the work of designers and draftsmen. This pair of compasses has given the company its name. Pi (=3.14) AB.

of compasses has given the company its name. Pi (=3.14) AB. In 1972 PIAB introduced the

In 1972 PIAB introduced the patented multistage ejector that still is the guiding-star for many companies in the industry.

is the guiding-star for many companies in the industry. The first USDA accepted pneumatic vacuum conveyor

The first USDA accepted pneumatic vacuum conveyor was launched in the year 2000. The conveyor meets the requirements of the food industry.

The conveyor meets the requirements of the food industry. PIAB’s latest patent: The COAX™ technology –

PIAB’s latest patent: The COAX™ technology – a further development of the multistage ejector principle that offers new possibilities of customization and integration.

PIAB vacuum conveying increases your productivity

Safety

When noxious materials cannot be allowed to leak out into the environment of production. When the material that is conveyed is sensitive and cannot withstand external effects. That is when you choose PIAB. The whole chain of conveying takes place in a closed system, and therefore there is no leakage of dust. Besides this, the operators are not subjected to heavy lifting but can enjoy working in a noise-free environment.

A favourable working environment contributes to increased productivity.

working environment contributes to increased productivity. Simplicity We build our conveyors so that they simplify your
working environment contributes to increased productivity. Simplicity We build our conveyors so that they simplify your

Simplicity

We build our conveyors so that they simplify your work. They are easy to disassemble and assemble when cleaning them. They have no crevices or pockets where powder can accumulate. The surfaces are easy to visually inspect.

Quick inspection and cleaning increases your productivity.

Reliability

The vacuum conveyor has few moving parts. It is only the bottom flap that opens for emptying of powder. The vacuum pump has no moving parts at all. And through this the need of service and spare parts is minimal and the operational reliability maximum.

Low costs for service and spare parts increase your productivity.

is minimal and the operational reliability maximum. Low costs for service and spare parts increase your

Economy

Faster conveying with higher capacity and, at the same time, lower energy consumption. That is the result of PIAB’s development work. By using PIAB’s vacuum conveyors you can lower your energy costs even further.

Low energy consumption leads to increased productivity.

Low energy consumption leads to increased productivity. Operational reliability The conveyors are designed to last.
Low energy consumption leads to increased productivity. Operational reliability The conveyors are designed to last.

Operational reliability

The conveyors are designed to last. There is a built-in quality that guarantees long and problem-free operation. The risk for a stoppage in your production is non-existent.

High reliability without unnecessary production stoppages increases your productivity.

Efficiency

We have made comparisons with traditional compressed air-driven vacuum conveyors. The result shows that PIAB’s new conveyors, C21, C33 and C56, display a strongly increased capacity at the same level of energy consumption. When conveying wheat flour, for example, the capacity was increased by approximately 20–40 per cent.

Faster conveying of larger volumes increases your productivity.

was increased by approximately 20–40 per cent. Faster conveying of larger volumes increases your productivity. 4

Hygiene

USDA and 3-A are the finest proofs of quality that you can expect to obtain. This proof is attached to a series of PIAB’s vacuum conveyors. USDA and 3-A have extremely stringent hygienic requirements of process equipment used in the food industry. (Please read more about it on page 18 in this brochure.)

PIAB’s equipment has first-rate hygienic characteristics.

PIAB’s equipment has first-rate hygienic characteristics. Quality PIAB meets the stringent requirements of the food
PIAB’s equipment has first-rate hygienic characteristics. Quality PIAB meets the stringent requirements of the food

Quality

PIAB meets the stringent requirements of the food and pharmaceutical industries by making it possible for our customers to build the quality into their manufacturing process instead of strictly checking the end-product.

Thinking of quality from start to goal increases your productivity.

instead of strictly checking the end-product. Thinking of quality from start to goal increases your productivity.

PIAB throughout the world’s production

Conveying of various types of herbs in the Netherlands.

Conveying of various types of herbs in the Netherlands. 6 Conveying of ingredients of spice mixes

6

Conveying of various types of herbs in the Netherlands. 6 Conveying of ingredients of spice mixes

Conveying of ingredients of spice mixes and soup powder in Denmark.

Conveying of dried strawberry slices for mixing into cornflakes in France. Conveying of organic chemicals

Conveying of dried strawberry slices for mixing into cornflakes in France.

Conveying of organic chemicals in the USA.

Conveying of dried strawberry slices for mixing into cornflakes in France. Conveying of organic chemicals in

Increase your productivity

A G H F D C B E
A
G
H
F
D
C
B
E

8

The principle of PIAB Vacuum Conveying is as simple as it is ingenious

1. Vacuum is created by a compres-

sed air-driven PIAB vacuum pump. (A) The pump has no rotating parts, is easy to control and thus needs no maintenance.

2. The bottom valve (B) closes, and

under-pressure is created in the powder container (C) and in the conveying pipeline (D).

3. From the feeding point (E) the

powder is conveyed through the conveying pipeline to the powder container.

4. The filter (F) prevents dust and

fine particles from passing through to the pump and further out into the atmosphere.

5. When the powder is conveyed, the

shock tanks (G) are charged with compressed air.

6. The pump is turned off when the

desired volume of powder has been achieved. The bottom valve opens and the container is emptied. At the same time the compressed air in the shock tanks is released to clean the filter of particles that have stuck to it.

7. When the pump starts again, this

cycle is repeated. Suction and empty- ing times are normally controlled with pneumatic or electrical control systems (H).

Systemize your conveying needs

Systemize your conveying needs PIAB shows you the way to the optimum system design There are

PIAB shows you the way to the optimum system design

There are many parameters that influence a vacuum conveying system. Each conveying application is unique, and therefore we always have to consider your specific requirements. There are, however, some general principles that apply to the system design.

For economic efficiency: Adapt the size of the conveyor to the purpose.

For lowest system and operational cost: Try to make the conveying distance as short as possible, and keep the number of pipe bends to a minimum.

For lowest energy consumption: Use pipes and avoid routing the conveying pipeline diagonally in the vertical plane.

PIAB pays attention to your product’s characteristics

Material: From our test facility we have gained knowledge as to how most powders behave.

Bulk density: The most usual density is between 0.5–1.8 kg/l. At extremely low bulk density, <0.5 kg/l, one has to pay attention to the fact that only a few kilograms may constitute quite a volume. At extremely high bulk density, >1.8 kg/l, it may be difficult to convey the powder in a vertical direction. In such cases a high airflow and a deep vacuum level are required.

Particles: Weight, size, distribution, shape and hardness influence the manner of conveying. The size of the particles is also decisive as to what type of filter that is required.

Fluidity: A powder may be free flowing, bridge build- ing or adhesive. Certain powders need additional air to be conveyed. Some powders are simply not suitable for vacuum conveying.

Other material characteristics: There are many characteristics that need to be considered. A powder may be hygroscopic, abrasive, static, dusty, explosive, combustible, poisonous or aggressive in various ways.

A powder may be hygroscopic, abrasive, static, dusty, explosive, combustible, poisonous or aggressive in various ways.
A powder may be hygroscopic, abrasive, static, dusty, explosive, combustible, poisonous or aggressive in various ways.
A powder may be hygroscopic, abrasive, static, dusty, explosive, combustible, poisonous or aggressive in various ways.
A powder may be hygroscopic, abrasive, static, dusty, explosive, combustible, poisonous or aggressive in various ways.

PIAB’s equipment is adaptable to your applications

A complete vacuum conveyor can be ordered as a standard conveyor or as a combination of each separate unit. You can choose among thousands of combinations in order to get the most customer- adapted solution. PIAB’s vacuum conveyors consist of a number of basic units.

Pump: The efficiency of the vacuum pump is directly related to the capacity required by the application.

Filter: The characteristics of the powder together with the vacuum flow of the pump decide the type of filter that is suitable.

Connection: The conveyor is connected to the pipeline system via the powder inlet.

Bottom valve: This valve takes care of emptying and is located above the vessel into which the powder is to be emptied.

Control: Your application decides the type of control, whether it should be pneumatic, have its own control system, etc.

it should be pneumatic, have its own control system, etc. Surrounding parameters to keep in mind
it should be pneumatic, have its own control system, etc. Surrounding parameters to keep in mind

Surrounding parameters to keep in mind

How does the powder react to the surrounding environment? Consider all parameters such as humidity of the air, humidity of the powder, temperature of the conveyor and at the feeding point, temperature of the powder, indoors or outdoors.

of the powder, temperature of the conveyor and at the feeding point, temperature of the powder,

Other equipment that optimizes your application

Piping system: Pipes have lower friction (faster conveying) than hoses and should be used in all stationary installa- tions. To think of: Total conveying distance, vertical distance, number of pipe bends, diameter, whether you are using steel pipes, vacuum hoses or a combination of these, type of connections between the pipes.

Feeding point: The surrounding air is the carrier of the powder and should be added at the feeding point. Is the powder to be conveyed directly from a container? Is it to be “sucked” from a high or low place?

Accessories: Does the surrounding air need to be filtered? Does air need to be added at more places than at the feeding point? If the conveying distance is verti- cally high, the pipeline should be completely emptied between each batch. In this way you can prevent the powder from forming into “plugs” at the lower part of the vertical pipeline.

“plugs” at the lower part of the vertical pipeline. Operational parameters to keep in mind PIAB
“plugs” at the lower part of the vertical pipeline. Operational parameters to keep in mind PIAB

Operational parameters to keep in mind

PIAB will be glad to help you achieve your capacity goals. We will calculate the correct size of the pump, the vacuum level during conveying, suction times and emptying times, and the optimum setting of the additional air that is introduced at the feeding point.

times and emptying times, and the optimum setting of the additional air that is introduced at

C2101-100

For further information on other PIAB vacuum conveyors, please see the catalogue or contact your nearest PIAB distributor.

Model: C2101-100

Article number: 01 06 804/2

Steel quality: 316L

Sealing material: Silicone that is in accordance with FDA requirements.

Filter material: Pitex filter bags are made of antistatic needle felt. They contain polyester with carbon fiber and are impregnated with TFE. The filter bags are of food application quality and are in accordance with FDA requirements. The filters can be hand-washed 2–4 times at 40ºC.

Particle size: p>5µ

Filter area: 0.08 m 2

Working temperature: 0–60ºC

Vacuum pump: Maxi L100

Feed pressure: 0.4–0.6 MPa

Noise level: 72–76 dBa

Air consumption: 5–7 Nl/s

Weight: 21 kg

Internal volume: 3.2 litres

Capacity at different conveying distances:

1.0

ton/hour at 5 m

0.5

ton/hour at 10 m

0.2

ton/hour at 20 m

at different conveying distances: 1.0 ton/hour at 5 m 0.5 ton/hour at 10 m 0.2 ton/hour
at different conveying distances: 1.0 ton/hour at 5 m 0.5 ton/hour at 10 m 0.2 ton/hour

USDA model C2102S-100

USDA model C2102S-100 For further information on other PIAB vacuum conveyors, please see the catalogue or

For further information on other PIAB vacuum conveyors, please see the catalogue or contact your nearest PIAB distributor.

Model: C2102S-100. S denotes “Sanitary.” The conveyor has been accepted by USDA.

Article number: 01 06 807/2

Steel quality: 316L

Sealing material: Silicone that is in accordance with FDA requirements.

Filter material: Star-shaped filter rods made of sintered polyethylene. The filter rods are coated with a Gore™ PTFE membrane. The filter can be effectively cleaned with a soft brush or in running water. The filter can be sterilized for 30 minutes at 120ºC. The filter material is in accordance with the FDA requirements.

Particle size: p>0.5µ

Filter area: 0.13 m 2

Working temperature: 0–60ºC

Vacuum pump: Maxi L100

Feed pressure: 0.4–0.6 MPa

Noise level: 72–76 dBa

Air consumption: 5–7 Nl/s

Weight: 29 kg

Internal volume: 3.2 litres

Capacity at different conveying distances:

1.0

ton/hour at 5 m

0.5

ton/hour at 10 m

0.2

ton/hour at 20 m

at different conveying distances: 1.0 ton/hour at 5 m 0.5 ton/hour at 10 m 0.2 ton/hour

C3302-400

For further information on other PIAB vacuum conveyors, please see the catalogue or contact your nearest PIAB distributor.

Model: C3302-400

Article number: 01.03.934/2

Steel quality: 316L

Sealing material: Silicone that is in accordance with FDA requirements.

Filter material: Pitex filter bags are made of anti- static needle felt. They contain polyester with carbon fiber and are impregnated with TFE. The filter bags are of food application quality and are in accordance with FDA requirements. The filters can be hand- washed 2–4 times at 40ºC.

Particle size: p>5µ

Filter area: 0.39 m 2

at 40ºC. Particle size: p>5µ Filter area: 0.39 m 2 Working temperature: 0–60ºC Vacuum pump: Maxi

Working temperature: 0–60ºC

Vacuum pump: Maxi L400

Feed pressure: 0.4–0.6 MPa

Noise level: 72–76 dBa

Air consumption: 20–28 Nl/s

Weight: 36 kg

 
 
  Internal volume: 13 litres

Internal volume: 13 litres

Internal volume: 13 litres
  Internal volume: 13 litres

Capacity at different conveying distances:

3.6

ton/hour* at 5 m

1.8

ton/hour at 10 m

1.0

ton/hour at 20 m

0.6

ton/hour at 30 m

10 m 1.0 ton/hour at 20 m 0.6 ton/hour at 30 m *When the bulk density

*When the bulk density of the powder is <1 kg/litre, an extra internal volume is required.

0.6 ton/hour at 30 m *When the bulk density of the powder is <1 kg/litre, an

USDA model C3302S-400

USDA model C3302S-400 For further information on other PIAB vacuum conveyors, please see the catalogue or

For further information on other PIAB vacuum conveyors, please see the catalogue or contact your nearest PIAB distributor.

Model: C3302S-400. S denotes “Sanitary.” The conveyor has been accepted by USDA.

Article number: 01 04 302/2

Steel quality: 316L

Sealing material: Silicone that is in accordance with FDA requirements.

Filter material: Star-shaped filter rods made of sintered polyethylene. The filter rods are coated with a Gore™ PTFE membrane. The filter can be effectively cleaned with a soft brush or in running water. The filter can be sterilized for 30 minutes at 120ºC. The filter material is in accordance with the FDA requirements.

Particle size: p>0.5µ

Filter area: 0.39 m 2

Working temperature: 0– 60ºC

Vacuum pump: Maxi L400

Feed pressure: 0.4–0.6 MPa

Noise level: 72–76 dBa

Air consumption: 20–28 Nl/s

Weight: 44 kg

Internal volume: 13 litres

Capacity at different conveying distances:

3.6

ton/hour* at 5 m

1.8

ton/hour at 10 m

1.0

ton/hour at 20 m

0.6

ton/hour at 30 m

*When the bulk density of the powder is <1 kg/litre, an extra internal volume is required.

0.6 ton/hour at 30 m *When the bulk density of the powder is <1 kg/litre, an

C5604-800

For further information on other PIAB vacuum conveyors, please see the catalogue or contact your nearest PIAB distributor.

Model: C5604-800

Article number: 01 06 944/2

Steel quality: 316L

Sealing material: Silicone that is in accordance with FDA requirements.

Filter material: Pitex filter bags are made of anti- static needle felt. They contain polyester with carbon fiber and are impregnated with TFE. The filter bags are of food application quality and are in accordance with FDA requirements. The filters can be hand- washed 2–4 times at 40ºC.

Particle size: p>5µ

Filter area: 1.54 m 2

Working temperature: 0–60ºC

Vacuum pump: Maxi L800

Feed pressure: 0.4–0.6 MPa

Noise level: 72–76 dBa

Air consumption: 40–56 Nl/s

Weight: 67 kg

Internal volume: 59 litres

Capacity at different conveying distances:

7.2

ton/hour at 5 m

3.6

ton/hour at 10 m

1.8

ton/hour at 20 m

1.2

ton/hour at 30 m

distances: 7.2 ton/hour at 5 m 3.6 ton/hour at 10 m 1.8 ton/hour at 20 m
distances: 7.2 ton/hour at 5 m 3.6 ton/hour at 10 m 1.8 ton/hour at 20 m
distances: 7.2 ton/hour at 5 m 3.6 ton/hour at 10 m 1.8 ton/hour at 20 m

Accessories that give you all the possibilities

Accessories that give you all the possibilities PIAB’s range of accessories fulfills your vacuum conveying needs.
Accessories that give you all the possibilities PIAB’s range of accessories fulfills your vacuum conveying needs.
Accessories that give you all the possibilities PIAB’s range of accessories fulfills your vacuum conveying needs.

PIAB’s range of accessories fulfills your vacuum conveying needs. We offer you all the possibilities to adapt the vacuum conveying system to your applica- tion. Each link in the chain is equally important in order to get the desired result. You may rest assured that all components are of the highest PIAB quality, which is your guarantee of getting the best result! You are welcome to contact your PIAB distributor for more information.

to contact your PIAB distributor for more information. Feeder equipment, mounting parts, container modules, seals,

Feeder equipment, mounting parts, container modules, seals, injection valves, girdles, feed stations… Our range of accessories is designed to meet all your application requirements.

valves, girdles, feed stations… Our range of accessories is designed to meet all your application requirements.
valves, girdles, feed stations… Our range of accessories is designed to meet all your application requirements.
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Proof of PIAB quality – International Standards

Proof of PIAB quality – International Standards USDA The United States Department of Agriculture. One of

USDA

The United States Department of Agriculture. One of the objectives is to ensure the quality of the end product so that the consumers have confidence in the manufacturer when buying food products. USDA reviews and accepts process equipment for dairy products. PIAB has a series of vacuum conveyors that fulfill the USDA demands on hygiene and health.

FDA

Food and Drug Association issues CFR, Code of Federal Regulations, that regulates the kind of materials that may be used in contact with foodstuff and pharmaceuticals. PIAB’s USDA series of vacuum conveyors consists solely of material that is in accordance with FDA.

consists solely of material that is in accordance with FDA. 3-A 3-A Sanitary Standard is the

3-A

3-A Sanitary Standard is the organization that sets the standards and norms for equipment and systems. In the field of production and packaging of dairy and agricultural products this organization works in co-operation with:

1) Local and federal sanitary authorities 2) Manufacturers of equipment for the products 3) End-users of this equipment.

The main objective is to protect all consumer products against contamination. 3-A specifies all requirements of specific equipment in order to protect the end product. PIAB’s USDA series of vacuum conveyors is certified by 3-A.

Offer to all our customers

Please fill in the reply sheet. Make a copy of the sheet and fax or mail it to your nearest distributor (see reverse side). PIAB will contact you and let you know our suggestion on how to make your system work. Note! This offer is free of cost and not binding in any way.

Contact

Distributor:

Customer:

Contact:

Address:

Zip code:

Country:

Tel:

Fax:

E-mail:

Web page:

Material information

 

Material:

Chemical formula:

 

Bulk density:

kg/dm 3

Particle size:

max

 

min

majority between

Is the material abrasive?

 

Flowability:

free flowing

bridging

adhesive

other flowability behavior:

 

The matrial is:

static

explosive

inflammable

toxic

aggressive in regard to:

Angle of repose:

Other material characteristics:

 

Installation

Capacity:

ton/h

ton/day

ton/shift

 

other interval:

 

Total conveying distance:

m

Horizontally:

m

Vertically:

 

m

Number of bends:

Type of pipeline:

hose

metal pipe

combination

Diameter:

 

Temperature of material

°C

 

Ambient temperature:

 

°C

Temperature at feed station:

°C

Moisture in the material:

 

%

Humidity of the surrounding air:

 

%

The material is picked up from:

silo

hopper

big bag

bag

other solution:

 

Installation is:

indoors

outdoors

both indoors and outdoors

 

The operation is:

manual

automatic

semi-automatic

 

Other information:

 

System sketch

Art. no. 01 07 362GB PIAB Market Communications/AMA/Christer Langseth Graphic Design, 2003-09

Communications/AMA/Christer Langseth Graphic Design, 2003-09 INNOVATORS IN VACUUM TECHNOLOGY PIAB GIVES YOU SERVICE ALL
Communications/AMA/Christer Langseth Graphic Design, 2003-09 INNOVATORS IN VACUUM TECHNOLOGY PIAB GIVES YOU SERVICE ALL
Communications/AMA/Christer Langseth Graphic Design, 2003-09 INNOVATORS IN VACUUM TECHNOLOGY PIAB GIVES YOU SERVICE ALL
Communications/AMA/Christer Langseth Graphic Design, 2003-09 INNOVATORS IN VACUUM TECHNOLOGY PIAB GIVES YOU SERVICE ALL

INNOVATORS

IN

VACUUM

TECHNOLOGY

PIAB GIVES YOU SERVICE ALL OVER THE WORLD

ARGENTINA Argentina S.A. Calle (79), 25 de Mayo 1807 San Martin AR-1650 BUENOS AIRES Tel 54-11 4713 8550 Fax 54-11 4713 8552 acueva@piab.com.br

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SPAIN

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Japan Ltd.
3-11-23 Hikawacho, Todo-shi,
Saitama-ken 335-0027
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S.L.
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AB
Box 4501
SE-183 04 TÄBY
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Fax 46-8 630 26 90
info@piab.se
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AU-KILSYTH, VIC 3137
Tel 61-3 9728 8653
Fax 61-3 9728 8654
info@piab.com.au
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Ltd.
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GB-LOUGHBOROUGH
Leicestershire LE12 8NY
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piab.gb@btinternet.com
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Tel 1-781 337 7309
1-800-321-PIAB
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info@piab.com
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CH-3422 KIRCHBERG
Tel 41-34 448 24 24
Fax 41-34 448 24 20
info@piab.ch
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ITALY

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