Pump Engineering, Inc.

Engineering

Exclusive Distributor for Europe, Middle East & North Africa www.roc-ch.com www.roc-

Presentation Overview
History of PEI Product Offering Design Basis Manufacturing Gas Processing

A Brief History of PEI

1986 PEI founded in Monroe, Michigan USA 1988 First prototype turbo built 1989 First commercial installation 1991 First turbo equipped SWRO Plant in the Middle East installed on Das Island 1992 Turbo Approved for US Military Service

History Continued
2002 PEI Introduces LPT Turbo for Brackish Water RO Plants 2003 PEI Introduced Advanced Technology AT Turbo for SWRO 2004 over 1,600 RO trains operate on every continent (including Antarctica) most widely used RO Energy Recovery Device in the World

Product Summary
Low Pressure Turbocharger (LPT) Hydraulic Turbocharger (HTC II) High Pressure Turbocharger (HPT) Advanced Technology TC (HTC AT) Low Investment Turbocharger (HALO)
HTC II LPT

HPT

HALO

HTC AT

HALO Turbochargers

HTC AT Turbochargers

LPT Turbochargers

HTC AT TurboCharger Photos

HTC AT-150 Feed flow range: 125 - 187 gpm 28.4 - 42.5 m3/h

HTC AT-600 Feed flow range: 525 - 750 gpm 119.2 170.3 m3/h

HTC AT-4800 Feed flow range: 4200 - 6000 gpm 953.9 1362.7 m3/h

SWRO Project 9 x HTC AT-4800

9 x 1300 m3/h Feed or 98250 m3/d Permeate

Pressure Reduction
Is the key to competitive design

227 m3/h 70.3 bar

Boost 29 bar

227 m3/h 41.3 bar

136 m3/h 69 bar

136 m3/h 0.35 bar

HTC AT-1200

Transition of Technology

HIGH PRESSURE BRINE

HIGH PRESSURE FEED

AUXILIARY LINE THRUST BEARING LINE PUMP IMPELLER

TURBINE IMPELLER

LOW PRESSURE BRINE

FEED

THRUST BEARING

PUMP BEARING

CENTER BEARING TURBINE SHAFT

HTCII TurboCharger
First unit installed in 1989 Reliability Zero scheduled maintenance Downsizing of feed pump Competitive efficiency

HTC II - 2D Rotor

HTC II Rotating Assembly

AT as Ultimate ER Device

HTC AT Design
Turbo In

Pump Out

Pump In Turbo out

HPT Sectional

HTC AT-4800 Section

Feed Flow of 950 to 1350 m3/h

LPT-1000 Section
Feed Flow of 136 to 272 m3/h

LPT - 3D Rotor

Feed Booster Design

Interstage Booster Design

2 2 1 1 3 4

2-pass RO Plant Design

Turbo Pressure Boost

dP = (Nte) x (Rr) x (Pbr Pe)

Where Rr

= ratio of brine flow to feed flow

Pbr = brine pressure at turbine inlet Pe = Turbo exhaust pressure

Nte = Hydraulic Energy Transfer Efficiency

Turbo Pressure Boost - Example

SWRO plant, Membrane feed flow 41.6 m3/h, conversion 40 %, membrane feed pressure 64 bar, brine pressure 62 bar, brine back pressure of 0.5 bar. What is the pressure boost???

dP = (Nte) x (Rr) x (Pbr Pe)

HALO-225 = (0.57) x (0.60) x (62 0.5) = 21 bar boost

Where Rr

= ratio of brine flow to feed flow

Pbr = brine pressure at turbine inlet Pe = Turbo exhaust pressure

Nte = Hydraulic Energy Transfer Efficiency from Curve

(GPM)

(GPM)

(GPM)

(GPM)

Varying Conditions No Problem

Temperatures 25, 30, 35, and 40 C

Variable area nozzle allows brine flow and pressure to be adjusted to accommodate typical variations in membrane requirements

HTC AT-150

Auxiliary Nozzle Valve

Thrust Line

Custom Engineering

PEI Manufacturing Portion

All manufacturing will be completed at PEI. Includes all rotating elements + volute assemblies Quality Control Assembly + Testing

Production

High Tech : Large Scale

HTC AT Manufacturing Process

Each HTC AT TurboCharger contains custom designed and manufactured 3D twisted-vane geometry impellers. These impellers are manufactured on a 5 axis CNC Milling machine. Custom designed and manufactured impellers and volutes ensure the customer specified operating point is the Best Efficiency Point of each TurboCharger.

C ustom er R equirem ents

Work Flow
From order to shipment
C FD A nalysis

C N C P rogram

M achine H ydraulic P assages QC R ework P erform ance Test

Q uality C ontrol S ign O ff

U nit R eady for S hipm ent

Piping & Instrumentation Diagram

Interstage Booster Design

Example of LPT use in 2 stages plant design

Piping & Instrumentation Diagram

Permeate staged design

Example of Turbocharger use in Permeate staged plant design

Piping & Instrumentation Diagram

SWRO design with piston HP pump

Example of Turbocharger use in SWRO plant design with PD Pump

HTC 600 Turbocharger

Jeddah, KSA

Installation Requirements Foot Print, Volume, Location

Gas Processing

Liquid Absorbent System

Conclusion
The HTC AT TurboCharger and LPT TurboCharger are your best Total Life Cycle Cost energy recovery devices for sea water and brackish water Reverse Osmosis Plants