IOBP Training Manual - Vibrating Screen

PSSB - IOBP - Operation and Maintenance Manual
REV. 0 MEI 2012
PSSB Beneficiation Plant Vibrating Screen
Manual Instruction
Beneficiation Plant
TABLE OF CONTENTS
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. GENERAL DESCRIPTION HEALTH & SAFETY FUNCTIONAL DESCRIPTION CONTROL SYSTEM INSTALLATION COMMISSIONING OPERATING INSTRUCTION CARE & MAINTENANCE SPARE PARTS REFERENCES APPENDICES 1 3 10 14 24 25 35 36 42 50 53 54
PSSB-IOBP
OPERATION & MAINTENANCE MANUAL
VIBRATING SCREEN
Page No. Revision Date
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1.
GENERAL 1.1 About this manual 1.2 Brochures 1.3 Contract data 1.4 Service & repair information
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1. 1.1
GENERAL About this manual
Please read this introduction carefully before installation, using and maintenance. This is the permanent technical documents of the screen, please keep it well in case you use it at emergency.
For the purpose of mastering the use and maintenance, the manual provide comprehensive and detailed information on the availability of such course. As we seek continuous improvement of our Screen Machine, there may be a few differences from the actual situation of machine, it is a normal phenomenon, sorry for the inconvenience caused.
1.2 1.3 1.4
Brochures Contract data Service & repair information
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DESCRIPTION 2.1 Equipment specification 2.2 Product design 2.3 Intended use 2.4 Design 2.5 Material and maximum working pressure 2.6 Paint specification 2.7 Dimensions 2.8 Performance 2.9 Certificates and test results
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2.
DESCRIPTION
The undersize screen refers to the screen with screen mesh less than 1 mm. in the mineral and processing plant, it may be adopted as the equipment for such operation as screening classification and dehydration. At the present, the undersize screens utilized in the mineral processing plant are: fixed undersize screen, high frequency vibration undersize screen, rectilinear vibration undersize screen, shaking undersize screen, gyratory undersize screen and cyclone undersize screen. Therein the high frequency undersize screen is applied the most extensively in the metallic mineral processing plant and its vibrating modes are mainly divided into electromagnetic vibration and shock excitation machine vibration. The screen surfaces are mainly divided into metal woven meshes and nylon meshes. The effective screening area of the metal woven mesh is large but it is easy to be worn and its maintenance expense is large; the effective screening area of nylon mesh is small but it is wear resistant and the maintenance expense is small. The shaking undersize screen and gyratory undersize screen are mainly used for screening classification of non-metal and coal.
There is a very large relation between the separation size and screen size selection so that the suitability of the selected size will have a direct influence on the concentrate grade and the productivity ratio. At the present, the relatively suitable example of its application in domestic production is as follow: Separation size/mm d1=0.044 d2=0.063 d3=0.074 d4=0.10 d5=0.15 Screen size/mm s1=0.10 s2=0.15 s5=0.20 s4=0.25 s5=0.30
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2.1
Equipment specification
Table 2.1: Technical parameters of each stage of high frequency undersize screen equipment: Working name Model and specification Quantity (set) Screen box layer number Screen surface area (m2) Installation inclination angle () Total power (KW)
One stage Two-stage
D5F1014 D5F1014
2 2
5 5
1.4 x 5 1.4 x 5
17.5 17.5
6.8 6-8
2.1.1
Parameters of Multi-Stack Composite Vibrating ScreenD5MVSk1014d
111. Electromagnetic vibration frequency: 50HZ; 112. Electromagnetic vibration Amplitude: 11.5mm; 113. Electromagnetic vibrating Power (Apparent Power): P1=2.8kW; 114. Electromagnetic vibration active power: P1=0.52kW; 115. Screen Box linear vibrating frequency: 23HZ; 116. Screen Box linear vibrating amplitude: 1.52mm; 117. Vibrating Motor Power: P2=1.842=3.68kW; 118. Screen Box Inclination: 17.5; 119. Feeding Particle size: 8mm; 1110. Mineral Concentration Processing Capacity: 70100t/h (Fine Classification and dewatering)
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2.2
Product design
Composite Vibrating Screen is a new type of solid material screening equipment developed by LANDSKY TECH TANGSHAN CO.,LTD, it is a composite vibration consists of the electromagnetic vibration(impact the sieve) and the linear vibration of screen box. The machine has a high screening effici ency, simplicity of operation, a stable performance, small power consumption, a small dynamic load and a self-cleaning function.
This Multi-Stack Composite Vibrating Screen is mainly applicable for Wet screening process and Dry screening process of fine materials, classification, dewatering, desliming and Isolation of crude in different industries. Multi-Stack Composite Vibrating Screen is newly developed from the normal MVS Series Single-stack and Multi-Stack. It adopt the structure of Multi-Stack Screen, these 5 Stacks combine together to an integral unit and equipped with Vibrating Motors which provide the power of screen box linear vibration to accomplish Composite Vibration. The model Numbers of Multi-Stacks Composite Vibrating Screens are showed as follows: D 5 F MVSk 10 14 d Exciter type Effective Sieving Length (dm) Effective Sieving Width (dm) Electromagnetic High Frequency Vibrating Screen (Mineral Concentration) Composite Vibration Multi-Stack, Stacks of Screen Box
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The appearance and installation size of all kinds of Multi-Stack Composite Vibrating Screens, please find the weights in the General Assembly Drawing (Please find in the Documents delivered with the machine)
2.3 2.4
Intended use Design
Figure 1.1: Side View of Multi Stack Composite vibrating Screen D5FMVSk1014d
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Figure 1.2: Typical Five Deck Derrick Stack Sizer 2.5 2.6 2.7 2.8 Material and maximum working pressure Paint specification Dimensions Performance
Table 2.2: Technology indexes of undersize screen: Working name Feed concentration Undersize concentration Oversize concentration Undersize fineness -200 meshes %
One-stage Two-stage
50 40
35 36
60 66
85 85
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2.9
Certificates and test results
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HEALTH AND SAFETY 3.1 General 3.2 Warning & caution sign
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3. 3.1 3.2 3.2.1
HEALTY AND SAFETY General Warning & caution sign Personal Safety
Guards, covers and shields are installed around moving parts at the factory to help protect from injury those working on or near the equipment. Do not modify or eliminate safety devices installed at the factory. Make sure that everyone working on or near the equipment is familiar with safety precautions. Owners and operators are responsible for reading safety information and following safe practices. Think safety! Act safely!
Wear a protective breathing mask whenever dust and fumes are above acceptable limits.
Wear protective goggles or safety glasses with side shields to prevent flying particles from entering eyes.
Hard hats can prevent injury and are required at most work sites. Be sure to wear yours.
Do not remove any guards, covers or shields when equipment is running. Replace any guards, covers or shields after adjustment or maintenance. Never lubricate equipment when it is moving or running. Report defective machinery and unsafe conditions to your supervisor.
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Always look around equipment before start up to make sure no one is making adjustments, pulling maintenance or standing close to moving parts. Always know where your co-workers are.
3.2.2
Work Area Safety
Make certain all electrical equipment is properly grounded. Wet spots near electric current are especially dangerous. Use ground- fault interruptible circuits wherever potential shock hazard exists.
Be alert around any pressurized system, be it hydraulic or air. Highpressure gases and oils can be very dangerous. Know your equipment and operate it properly.
Know where fire extinguishers and other fire suppression equipment is located. Learn how to use it.
Grounding connection is a must for the equipment, the Grounding resistance should be less than 4 , please find below Grounding Position Drawing for reference (The machine is properly labeled)
Keep equipment clean and free of dirt and grease so it can be checked for loose, cracked or broken parts. Replace defective parts as soon as they are discovered.
Frequently check whether the ladder and safety handrail are firm and reliable; timely handle and report problem found.
During equipment adjustable and checking, the obstructions above the head, under the foot and all around shall be noted in order to prevent slipping.
Keep the tread clean; when stepping up and down the ladder, holds
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hands firmly and stand firmly. Starting electric switch with wet hand is strictly forbidden to avoid electric shock. It is strictly forbidden to start the equipment which is hung with overhaul board. Always use hoisting equipment for heavy loads. Regularly check hooks, cables, shackles and chains for stretch and wear. Never overload the lifting capacity of hoists, cranes and lifting devices. Keep work area neat and as clean as practical. Keep all warning and caution signs clear and up to date.
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4.
FUNCTIONAL DESCRIPTION
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4. 4.1 4.1.1
FUNCTIONAL DESCRIPTION Operational Principle and Structure Characteristics Operational Principle of Multi-Stack Composite Vibration Screen The slurry consisting of water and process material is equally distributed to the dedicated feeders that supply each screen frame. The vibratory action of the motors provided the G-forces required facilitate the screening processes.
Water and undersize particles pass through each screen panel and flow into an undersize collection pan. A duct at the lowest part of the pan empties into undersize manifold that carries the material to the undersize discharge flange. The vibration conveys larger particles along the top surfaces of the screen panels to the end where they fall off into the oversize hopper. Oversize material is then discharge through the flanged port on the undersize of the oversize hopper.
Re-pulp machines are a replaceable rubber-lined re-pulp tray and spray bar between each screen section. The spray bars continually disperse water into the re-pulp trays to add free water to the screening operation (Figure 3). This free water facilitates separation of the undersize material, allowing it to pass through the screen surface unhindered, thereby increasing the screening efficiency. By utilizing the transitional area between the two screen panels for the re-pulp process, screening efficiency is increase without increasing length of the deck.
Figure 4.1: Re-pulp tray operation
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As for MVS electromagnetic vibration HF vibrating screen, its parameter are centralized and controlled by adopting the computer controlled cabinet and the vibration frequency may be alternating. Under the program control, the control, the vibration frequency may be automatically switched as 25HZ and 50Hz, and it may also be fixed frequency as 25Hz and 50Hz. additionally, the vibration parameters of the each vibration system may be prepared by software; the vibrating arm and vibrating screen surface of each vibration system are driven separately and respectively; the amplitude may be adjusted in segments at any time. Except for vibration parameters of general operating conditions, the parameter of the discontinuous instant strong vibration is also needed to clean the screen surface at any time so as to keep the screen mesh unblocked and improve the working efficiency.
It has the following characteristics over other undersize screens:
1. There is no rotary part and there is no need to apply lubricating oil. 2. Its structure is simple so that it is convenient for maintenance, its structural durability is good and the failure rate is low. 3. The resonance principle is applied for the vibrator, it is worked in double body critical resonance state and the required driving power is small, so there is no large pickup current and the noise is low when it is started. 4. After starting the vibrator, the amplitude may reach the operation stable value instantaneously. When it is shut down, its amplitude may disappear instantaneously. It is allowed to be directly started or shut down under rated voltage, current and amplitude. 5. The shock excitation or amplitude of the screen frame is adjustable. The particle size (namely,-200 mesh percentage content) of the undersize product may be controlled by changing the exciting force of the screen frame (adjusting the power supply of the shock excitation). It is very beneficial to guarantee the concentrate grade of the ore in different crystal sizes.
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6. At the same time of screen frame vibration, the relative vibration also generates between screen bars of the screen sheet and the screen sheet gap is difficult to be blocked. 7. On the condition that only start the electromagnetic exciter(The exciter is mounted inside the box of sideboard of screen box), Alternating current magnetic force is conveyed to main vibrating screen, force transmission bolts, vibrating rod and vibrating shaft as the power of make the vibrating arm under the sieve do a reciprocating swing, the vibration brought by the vibrating cap in the top of vibrating arm support and impact the sieve whil e the screen box almost not move, the vibrating system is working under near resonant condition, only a smaller power is needed for reaching the specified operation parameter. The screen mesh is vibrated at a high vibrating strength, and the vibration intensity is 8-10 times that of the acceleration gravity. 2-3 times that of the common vibrating screens. The screen has a high screening efficiency and a high throughput capacity. Each electromagnetic exciter has small power consumption; the active power is only 130W. So model of screen is high performance energy saving product, each screen box has several vibrating systems in the longitudinal direction(length direction), which driven by the exciter to impact the Screen Mesh, the screen mesh is vibrated at a high frequency of 50HZ,the vibrating parameters are regulated by the control cabinet.
On the condition that only start the vibrating motor, 5 Stacks screen boxes is doing an integral linear vibration to achieve composite vibration to the screen mesh.
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4.2
Overall Structure of Multi-Stack Composite Vibrating Screen (As shown in Drawing)
1 1.1 1.2 3
Screen Box Mesh Hook Plate sealing type Control Cabinet
4.3.4 Oversize Collection 4.3.5 Undersize Collection 5 8 10 Feeding Box Frames Slurry Distributors
Figure 4.2: Drawing of Multi Stack Composite Vibrating Screen
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Table 4.1
Figure 4.3: Major component of Derricks Stack Sizer
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4.3
Structure and Characteristic
Multi-Stack Composite Vibrating Screen shows the advantage in occupying smaller areas and a high screening efficiency, each electromagnetic vibration of screen box could be controlled respectively, Multi-Stack screen boxes is doing a integral linear vibration, each screen box could be fed separately and evenly spread. Oversize and Undersize materials are collected separately with no interference.
4.3.1 Screen Box
Screen Box consists of Frame, Mesh, Exciter, Transmission System, Hook Plate and Vibrating Motor.
The model numbers of Multi-Stack Composite Vibrating Screen is reflected in the numbers of Screen Box and Structure. The numbers of Screen Box decide the numbers of Stack, each electromagnetic vibration of screen box could be controlled respectively, each screen box has two exciters, two coils inside each exciter are parallel connection which could be adjusted by a knob, Intermittent strong vibrating is also set for screen mesh, cleaning the mesh at periodical time so as to keep the screen mesh unclogged. The arc shape surface of mesh is helpful to uniform distribution and increase of utilization ratio.
The function of vibration motor is to bring linear vibration of screen box ass embly, increase screening efficiency and processing capacity.
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4.3.1.1Mesh
The mesh consists of three layers. The bottom layer is a supporting mesh which contact the vibrating cap, normally adopt Steel Wire Core Polyurethane Mesh or Large Aperture Steel Wire Mesh, it play a role of protect the Working Mesh. The top layer contact the materials is Working Mesh which consist of two layers of mesh vulcanized together by rubber with different aperture sizes, it has a lightweight and a high opening rate.
Figure 4.4
Figure 4.5
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4.3.1.2 Hook Plate sealing type
The Working Mesh and Supporting Mesh of Multi-Stack Composite Vibrating Screen are tightly stretched in transverse direction by hook plate; the meshes also could be sealed while stretched. The structure as shown below:
1 Shaped Bolt 2 Nut 3 Large Washer
4 Rubber Compression Spring 5 Cushion Block 6 Sideboard 7 Side Hook Plate 8 Working Mesh 9 Supporting Mesh 10 Retractor Plate
Figure 7 4.3.2 Frame
The frame is frame structure overall welded with channel beam, it play a role of support screen box assembly.
4.3.3
Feeding Box
Convey raw materials, provide a uniform distribution, and make the best of screening.
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4.3.4
Oversize Collection
Trough is used to collect the oversized materials of each screen box.
4.3.5
Undersize Collection
Trough is used to collect the undersized materials of each screen box, it will be bolted with the Oversize Collection Trough together as an integral unit.
4.3.6
Control Cabinet
The Multi-Stack Composite Vibrating Screen adopted Microcomputer Digital Control System, it has Soft-Start type, a reliable performance, a simplicity operation and easy maintenance. The vibrating parameters could be regulated by control cabinet, please find the details in LK-MVS Digital Control Screening System Cabinet Operation Manual
4.3.7
Slurry Distributor
Slurry Distributor is used to supply materials to each feeding box of screen machine, the Feeding Box and Slurry Distributor are connected by hose, make sure there is a tilt angle with the hose, the position of Slurry Distributor Frame is determined according to the site conditions.
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5.
CONTROL SYSTEM
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INSTALLATION 6.1 Delivery, handling and storage 6.2 Foundation requirements 6.3 Installation tools and equipment 6.4 Installation procedure 6.5 Pipe connections and pump sump 6.6 Shaft gland 6.7 Motor and drive
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6. 6.1
INSTALLATION Delivery, handling and storage.
1. Basic principles of storage is to protect the paint layer, cladding material and coating layer covered the surface of screens parts, prevent corrosion, deformation and mechanical properties change of the parts, and keep the effective continuity. 2. During the loading and unloading, the hanging should be accorded with hoisting position indicated on wrap page. Fibre lifting belt should be used to prevent damage to overcoat if paint surface or coating layer touched. 3. Storing and placing shall be complied with packaging requirements or refer to relevant standards, wrapping object can only be touched each other to avoid direct contact with the surface causing deformation or damage to component part surface. 4. During storage, parts with rubber springs, should ensure that their state is not in strained condition, to prevent early failure or performance changes of rubber springs. And the rubber spring should avoid contacting with the materials with erosion effect to rubber, such as oil and organic solvents. 5. The rubber spring of screens component parts should be sealed and dark storage. 6. Storage location of component parts should avoid direct sunlight to prevent parts aging or paint fading, able to effectively prevent invasion of rain, snow and water, and maintain good ventilation. The location temperature is no less than 5, and the relative humidity is no more than 60%, otherwise, the vibrating motor should be removed to keep in other place. 7. Storage conditions and maintenance of electrical control cabinet with special packaging should be implemented in accordance with "electrical control cabinet manual". 8. Spare parts kit and special tools box should be stored in ventilated, dry, and shade place.
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9. Composite mesh and polyurethanes mesh (PU mesh) should be avoided mixes puts with oil or organic solvent, and placed horizontally, packaging should be able to effectively prevent the mesh deformation by weight pressure.
6.2
Foundation requirements
6.2.1
Preparation for Installation
Infrastructure must meet the requirements, able to withstand greater than various load on the foundation of screen foot. Load on the foundation of screen foot: Feeding end: Dynamic load of regular work: Horizontal dynamic load (Lengthways) Vertical dynamic load N; N,
Resonating dynamic load of screens start and stop: Horizontal dynamic load (Lengthways) N, Vertical dynamic load Vertical static load: N. Discharge end: Dynamic load of regular work: Horizontal dynamic load (Lengthways) N, Vertical dynamic load N; N.
Resonating dynamic load of screens start and stop: Horizontal dynamic load (Lengthways) N, Vertical dynamic load Vertical static load: N. N.
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6.2.2
Long term storage
If storage period of rubber spring is more than 6 months, before installation each spring should be carefully examined, checking the hardness, elasticity, with or without aging and so on, the one that performance indicators do not meet the requirements must be replaced. Rubber spare parts in a sealed, dark storage after 24 months must be carried out a performance test before using, it cannot be installed or used except the test result meet the requirements.
Table 6.1: Rubber spares must meet the following performance indicators: Item Main vibrating spring Hinge spring Hardness 42 83 62 45 55 No significant deformation and damage Shear rubber spring Damping rubber block Transmission linkage place Hinge axis spring Both ends of vibrating bar Appearance Fix location
6.3 6.3.0
Installation tools and equipment Installation of multi-stack composite vibrating screen
All the packaging and holder for transport protection should be removed before screen installation.
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6.4 6.4.1
Installation procedure Installation of chute overs and unders Chute of overs and unders are assembled at the factory as a whole, not required to separate while installing, after bottom case installation completed, put the chute on the square hole of install base (see Figure xx) , and then place group of frame, screen box and feed box on the chute, last fasten the connector through the frame and the chute. (See overall structure: Figure xx.)
6.4.2
Installation of screen frame, box group and feed box Before install, remove stationary bush between frame group and screen box group, gasket between connection beam and frame, and tighten the connection bolts as well as the bolts combined the shear rubber spring with frame and screen box. Then remove the secondary support pole.
The frame group and box group are assembled at the factory as a whole connected by shear rubber spring, feed box is connected with side frame column, and position of the feed box can be adjusted through change the height of support hole, and feed box is joined with connection angle steel as one. (See Figure 4)
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Figure 6.1
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S/N 1 2 3 4
SPECIFICATION D5F1014d10.01 D5F1014d10.04 D5F1014d10.05 D5F1014d10-01 GB/T5871-2000 GB/T41-2000 GB95-1985 GB93-1987 GB/T93-1987 GB/T5873-2000 D5F1014d10.08
NAME Box group Frame Feed box Angle steel for connection Bolt M1645 Nut M16 Cushion Washer Washer 16 16 12
QUANTITY 1 1 5 2
5 6 7 8 9 10 11
30 66 30 66 88 88 22
Bolt M1230 Shear rubber spring spares
6.4.3
Installation of mesh The mesh is horizontally tensioned in screen box, there are two working meshes and two support meshes on each screen box. First put hook of support mesh parallel to the side plate, hook downward, the mesh is tiled on the vibrating cap, one end of the hook is fixed on the angle steel of screen box, the other end with hooks is buckled together with retractor plate, shaped bolts are passed through the position block, and rubber spring, a large washer, nut, and o-rubber seal installed in turn, equably tighten the nut on the retractor plate hooks, and tension the support mesh. Second put hook of working mesh parallel to the side plate, hook upward, tiled on the support mesh, note that working mesh should be put in p roper direction, the mesh strengthening part with vulcanized rubber must correspond to polyurethane vibrating cap below the support mesh. After mesh positioning, buckle the hooks together with retractor plate on the sides of screen box, shaped bolts are passed through the position block, and rubber spring, a large washer, nut, and o-
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rubber seal installed in turn, equably tighten the nut on the retractor plate hooks, and tension the working mesh. (See figure 3)
Note: the mesh must be paved and proper tension while installed, distorted folds and other surface irregular must be avoided, so as not to affect the mesh life or screening effect. While tightening shaped bolts, screwed degree of both sides should be consistent with the symmetry to prevent deflection of the mesh installation location. Compression amount of the rubber spring is 12mm, excessive compression will damage normal function of the rubber spring. When replacing the mesh, shaped bolt shall not be pulled out, just rotated direction to ensure retractor plate can be taken out.
6.4.4
Access of electric control cabinet Cable air plugs are inserted into plug seat inside the cabinet, ensuring good contact and tightening the clips. The power wires are soldered to terminals in. More use and maintenance information, see "The manual of electric control cabinet mate with LK-MVS digital control screening system ".
Note: pay attention to the following terms while installation
1. This device must be connected to protective earth, grounding resistance is less than 4ohms. The screen should be installed ground wire in accordance with the ground sign location.
2. The control cabinet should be placed in dry and dust-free place, and be protective, to avoid the vibration and shock. Placed in the open place, water washout, dust and other harsh conditions are prohibited.
3. A cable from two parallel coils from one exciter on the side of screen is called one route, some routes are converge in junction box. Usually the
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length of the cable from junction box to the control cabinet is10 meters while leaving factory (according to the customers needs, the length can be changed before leaving factory), and the cable should be placed on cable racks to be protected from damage.
Warning! Incorrect tightening will cause improper screen panel tensioning, resulting in premature wear. Be sure that correct tightening sequence is followed.
Figure: Check panel tension by lifting the edge
Figure: Check for straight alignment of panel ribs with stringer protectors.
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Figure: Check for consistent number of exposed treads on all draws bolts. 6.5 6.6 6.7 Pipe connections and pump sump Shaft gland Motor and drive
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7.
COMMISSIONING
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OPERATING INSTRUCTION 8.1 Start -up 8.2 Shutdown
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8.
OPERATING INSTRUCTION
Once installed, screw tightness and block should be checked, make sure there is no obstacle to the movements of Multi-Stack Composite Vibrating Screen. Turn on the current to achieve the start condition. Please find the Electrical Operation at LKMVS Digital Control Screening System Cabinet Operation Manual 8.1 Start up
Re-lubrication should be done if there are more than 24 months since the date of manufacturer of Vibrating Motor. The operation should be in compliance with Vibrating Screen Operation Manual.
Hours Empty Running should be done to observe the operation status before production run. Smooth running or not, is there a strong vibration.
The displayed data are same as the sequence of exciters respectively, and accomplished independent control. Adjust the amplitude gradually and check whether the changes of increase and reduce are in compliance with the operations.
Are there any abnormal noises, especially is there any metal impact sound between Magnetic Plug and Armature inside the box of exciters. If so, please adjust it.
The adjustment of Electromagnetic Exciters: The space between Magnetic Plug and Armature named Air Gap , play an important role in the running of Screen Machine. Normally, should be confined between 2.0 2.5mm, the vibration force will be difficult to meet the operating requirements if the is too big; It will incur metal impact sound between Magnetic Plug and Armature if the is too small. All the exciters had been adjusted to its optimum condition before delivery. Amplitude is set at 70% - 80%, and the amplitude of sieve is set at 1.5 2.0mm, the period of
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Transient Vibration is 3 second. The interval of Transient Vibration could be regulated from 12 seconds to 6 minutes.
Prolong the life of vibrating parts and sieves by making the most of small amplitude in normal operation.
Variation of incurred by vibration or other reason. Check whether the Compression of Main Vibrating Spring is in the range of 2.0 2.5mm when there is variation, change the by adjusting Compression of Main Vibrating Spring, and regulate the Air Gap between clamp and exciter to change the if it is still not in the range of 2.0 2.5mm after above procedure. The specific method is to lose the bolt of c lamp in order that make more space between clamp and the box of exciter, and insert the washers inside the gap.(The thickness of washer is 0.3mm, please find Drawing -5 for your reference).
Figure 8.1 Warning: Shutdown the machine before adjusts , unplug the power. Power operation is prohibited during adjustment.
After a while of operation, the surface temperature of coil increase to maximum 50, and the temperature of screen box is also high, please do not touch it to prevent from burned.
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Figure 8.2
The force transmission bolt assembly of Armature consists of two positioning blocks in the upper and bottom positions respectively, the upper side of the positioning block is steel plate, and the bottom side is rubber. The rubber side leans against the Silicon Steel Sheet of force transmission bolt assembly, another side is screwed to the screen box. Loose the bolt of positioning block before adjust the Air Gap, fasten the bolt of positioning block after adjustment and tight the nut. The compression of positioning block should be confined in the range of 1 2mm, the service life will be reduced if it is compressed too tight.
The General Principle is: The Air Gap should be as small as possible on the promise of required amplitude and no impact between Magnetic Plug and Armature. On the promise of normal operation, use low current and small amplitude as far as possible, long interval of Transient Vibration to prevent the sieve and vibrating parts f rom damage caused by vibration.
Make sure there is no difference with vibrations of different vibrating caps. Check whether the vibrating cap is closely tied up the sieve, loose the fixing bolt on the vibrating arm if there is some space between the vibrating cap and the sieve, turn the vibrating shaft to adjust the position of vibrating cap to tie up the sieve, then tighten the screw. (As shown in drawing below).
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Figure 8.3 8.2 Shutdown
Shutdown the machine after 4 hours running, check the temperature rise of Magnetic Plug coil, it should not exceed 50. Make sure the entire bolt are tightened, especially the connecting bolts between the vibrating arm and vibrating shaft, it will influence the vibrating effect if not tight.
Stop feeding before shutting down, stop the machine after all oversized materials had been cleaned up. The sieve should be protected properly, no tread and strike on the surface of sieve by iron and other hard objects. Flush by clean water and wash by nylon brush when clogging.
Regulate the surface amplitudes of each sieve by adjusting the amplitude of exciter respectively as feeding required.
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Table 8.1 shown normal shut down procedure shall be followed each time the equipment is shut down for maintenance and/or changing of screen panels:
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CARE AND MAINTENANCE 9.1 Running checks 9.2 Preventive maintenance & service schedule 9.3 Fault finding 9.4 Lubrication 9.5 Dismantling and assembly
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9. 9.1
CARE AND MAINTENANCE Running checks
Routine maintenance will ensure maximum life and trouble-free operation. While the maintenance schedule presented in this section is flexible, modifications should be based on experience with operating the equipment at your facilities. A maintenance log should be kept to help establish a routine maintenance schedule, as well as to monitor and adjust the schedule as necessary throughout the equipm ents life. Consider the following factors when establishing a maintenance schedule: Duty cycle Ambient temperature Operating environment
9.1.1
Routine maintenance
Routine maintenance consists of overall inspection and cleaning.
Table 9.1: The following table lists the recommended routine maintenance procedures
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9.1.2
Screen Frames
All screen frames include screen tensioning components and the mounting surface for the screen panels. The upper screen frame (Figure _) also includes mounting provisions for the vibrator motors. The screen frames are suspended between the side support channels. During normal operation, the screen frames and tensioning components accumulate residual mud that should be removed periodically. When replacing stringer protectors a snug fit against the cross supports but without causing any buckling. After instal lation confirm that protectors lie flat and no gaps are present between ends of protectors and cross supports. In addition, the float mounts should be inspected and replaced when damage is evident. Since these components isolate the vibratory motion of the screen frames from stationary parts of the machine, deterioration may occur over time.
Figure 9.1: Screen frames and associate components
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Table 9.2
9.2
Preventive maintenance & service schedule
9.2.1
Exciter In operation aCheck the power supply, fuse and coil bCheck the condition of circuit board is there any loosing or damage. cCheck the arraying cables contacted properly or not. dMake sure the setting of Control Cabinet is correct.
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9.2.2
Displayed amplitude is big while real amplitude is small. aAir Gap is too big b) The type of vibration setting is correct or not cIs there any block with the parts of machine.
9.2.3
Small amplitude Increase the amplitude by adjusting the control cabinet, reduce the
9.2.4
Abnormal Metal Clashing aAdjust the amplitude if it is too big

bUneven Air Gap or too small cLoosing inside the exciter by offset
9.3
Fault finding Rapid change draw bolt assembly components (Figure below) should be replaced if inspection reveals distortion, damaged threads, severe corrosion, or galling. Thoroughly clean draw bars, removing any built-up material on the edge that engages the hook strip on the screen panel. Replace any draw bar that ca nnot be restored to fully serviceable condition.
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Figure 9.2: Rapid change draw bolt assembly components.
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*Torque will vary depending on condition of channel protectors and cross and side products.
Figure 9.3: Rapid change draw bolt assembly installation
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9.3.1
Ordinary faults and handling methods of high frequency vibration undersize screen Table 9.3: The ordinary faults and handling methods of high frequency undersize screen FAULT The machine does not vibrate after it is powered on The vibration is weak, the amplitude is small after adjusting the potentiometer; it is out of function or the current is higher FAULT CAUSE The fuse is broken The conducting wire of the coil is short-circuited or the joint of the outgoing line is broken The silicon controlled suffers a breakdown The air gap is blocked and the plate spring is blocked HANDLING METHOD The fuse shall be changed The short circuit shall be handle or the outgoing line shall be connected-well The silicon controlled shall be changed The blocking stuff shall be changed
The plate spring is broken The machine noise is large, the amplitude is irregular after adjusting the potentiometer and there is a violent impact sound. The welding at the joints of the vibrator and the screen is broken or the bolt is broken and loosed The screen frame contacts the slot body The iron core impacts with armature iron
The new plate spring shall be changed The welding shall be done and the bolt shall be changed The screen frame shall be suspended in place The air gap shall be adjusted to the standard value of 2mm
9.4 Lubrication 9.5 Dismantling and assembly
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10
SPARE PARTS 10.1 Recommended stock of spares 10.2 Storage of spares 10.3 Spares ordering procedure 10.4 Spare parts drawings 10.5 Parts list
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10. 10.1
SPARE PARTS Recommended stock of spares
10.1.1 Wearing Part List Number 1 2 Name Model Number Vibrating Cap (Quick L=60mm Installation) Working Mesh Comment: Working Mesh is consumable
The No 1 of Wearing Part - Vibrating Cap including: The method of replacement: Take out the damaged cap after remove the bolts if the vibrating caps are worn out, align the cap with the vibrating arm as the drawing, knock by wooden mallet lightly till in place.
Figure 9.4
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10.2 10.3 10.4 10.5
Storage of spares Spares ordering procedure Spare parts drawings Parts list
10.5.1 General spare parts
Table 10.1: The general spare parts of MVS Multi Stack Composite Vibrating Screen are as follows:
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11.
REFERENCES 1. 2. Multi-Stack Composite-vibrating Screen D5FMVsk1014d (pdf). Beijing Tieforce Engineering Co., Ltds Technical Description of Beneficiation Process 3. Derrick Stack Sizer SG Motor Maintenance and Operation Manual, Rev 15 Jan 12 (pdf). 4. 5. Cedarapids Operation and Maintenance Manual Flat Screen (pdf). Safety Instruction for Major Equipment Operating (pdf).
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12.
APPENDICES
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IOBP Training Manual - Vibrating Screen

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IOBP Training Manual - Vibrating Screen

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PSSB - IOBP - Operation and Maintenance Manual

REV. 0 MEI 2012

PSSB Beneficiation Plant Vibrating Screen

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GENERAL About this manual

1.2 1.3 1.4

Brochures Contract data Service & repair information

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One stage Two-stage

Parameters of Multi-Stack Composite Vibrating ScreenD5MVSk1014d

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Intended use Design

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Certificates and test results

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3. 3.1 3.2 3.2.1

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Work Area Safety

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Figure 4.1: Re-pulp tray operation

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It has the following characteristics over other undersize screens:

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Overall Structure of Multi-Stack Composite Vibrating Screen (As shown in Drawing)

Screen Box Mesh Hook Plate sealing type Control Cabinet

Figure 4.2: Drawing of Multi Stack Composite Vibrating Screen

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Figure 4.3: Major component of Derricks Stack Sizer

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Structure and Characteristic

4.3.1 Screen Box

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4.3.1.2 Hook Plate sealing type

1 Shaped Bolt 2 Nut 3 Large Washer

Figure 7 4.3.2 Frame

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Trough is used to collect the oversized materials of each screen box.

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INSTALLATION Delivery, handling and storage.

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Preparation for Installation

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Long term storage

Installation tools and equipment Installation of multi-stack composite vibrating screen

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Bolt M1230 Shear rubber spring spares

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Note: pay attention to the following terms while installation

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