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GENERAL INFORMATION
Warnings and Note
WARNING: A WARNING
INdIcAtes A defINIte RIsk of equIpmeNt dAmAGe oR dANGeR to peRsoNNel.
Intellectual property
All rights retained. No part of this document may be reproduced in any form (print, photocopy, microfilm or any other procedure) or be processed using an electronic system without written approval of Blohm + Voss Repair GmbH. All information contained in this manual is based upon the latest product information available at any time of printing. Dependent on ongoing technical improvements (ISO 9001) Blohm + Voss Repair GmbH reserves the right to change the design and specifications without announcement. The values specified in this manual represent the nominal values of a unit produced in series. Slight deviations in the case of the individual devices are possible. NOTE: In the event of problems that cannot be solved with the aid of this manual, please contact one of the addresses listed below.
CE Marking
The tool complies with the Machinery Directive 98/37/ EC. For machines containing any hydraulic or pneumatic powered parts, the Directive 94/9/EC Equipment and protective systems in potentially explosive atmospheres applies. The marking is as follows: CE Ex II 2G T5 (hydraulic tools) or CE Ex II 2G T6 (pneumatic tools).
fAIluRe to obseRve
ANd folloW pRopeR pRoceduRes could Result IN seRIous oR fAtAl INjuRy to peRsoNNel, sIGNIfIcANt pRopeRty loss, oR sIGNIfIcANt equIpmeNt dAmAGe.
NOTE: A note indicates that additional information is provided about the current topics. WARNING: thIs techNIcAl
documeNtAtIoN coNtAINs INstRuctIoNs oN sAfety, INstAllAtIoN, opeRAtIoN ANd
WARNING
THIS PRODUCT COULD BE HAZARDOUS IF IMPROPERLY USED. MISUSE OF THIS TOOL COULD CAUSE SERIOUS INJURY TO PERSONNEL. THIS MUST BE PROPERLY INSTALLED AND MAINTAINED IN FIRST CLASS CONDITION. DO NOT REMOVE OR ALTER ANY PARTS. DO NOT WELD OR ALTER WITHOUT FACTORY AUTHORIZATION. ALL REPLACEMENT PARTS MUST BE OF BLOHM & VOSS MANUFACTURE Warning plate
WARNING: If ANy sAfety elemeNts (lIke sAfety Ropes, sAfety sheets, plAtes oR WAsheRs) WeRe dIsAssembled due to mAINteNANce WoRk, do Not Re- use them. AlWAys ReplAce
them WIth NeW sAfety elemeNts
WARNING: uNdeR No
cIRcumstANces should the slIp Assembly be RAIsed uNdeR loAd.
If the slIp Assembly Is put IN plAce, the tool cAN beAR the loAd of the dRIll pIpe. befoRe RAIsING the slIp Assembly,
mAke suRe thAt the elevAtoR used Is closed ANd thAt the elevAtoR beARs the loAd. WheN RAIsING It.
WARNING: you must NeItheR Assemble NoR dIsAssemble slIps, GuIdes, INseRts, etc. WheN the poWeR slIp Is plAced IN the RotARy tAble. WARNING: All WARNING plAtes
ANd lAbels AttAched to the equIpmeNt must be obseRved.
TABLE OF CONTENTS DESCRIPTION COMMISSIONING INSTALLATION OPERATION MAINTENANCE & INSPECTION SIZE COMPONENTS DRAWINGS
TABLE OF CONTENTS
GENERAL INFORMATION
Warnings and Note Intended use of this manual Intellectual property Manufacturer & Agents World wide CE Marking Warnings and Note
2
2 2 2 2 2 3
4 8
8 8 8 8 8 8 9 9 9 10 10 10 11 12 14
2. COMMISSIONING
Commissioning PS 500 Scope of supply Hydraulic Characteristics Check and Lubrication Commissioning PS 500 hand slip insert bowls Checklist PS 500
16
16 16 16 16 16 16 16
HCS Lock/Unlock Mounting the Guide Plates Transportation of Guide Plates Switching the hydraulic system on/off Insert Carriers Carrier Lifting Tool Carrier Case Pipe Wiper System (optional) General Information Features Installation of the B+V Pipe Wiper System Installation of pipe wiper Hand slip insert bowls No. 3 (optional) Identification Assembling Handslip Insert Bowl No.3 Handling the Bowl No.3 Order of Assembling Assembling Right Half Finalized assembly Disassembling Bowl No.3 from PS 500 Hinge casing spider Identification Assembly of the hinge casing spider Handling the hinge casing spider Installation of the hinge casing spider Installation PS 500 Hydraulic Connections Function test
22 23 23 23 24 24 24 25 25 25 25 26 27 27 27 28 29 30 30 30 30 31 31 31 32 32 33 33 33
4. OPERATIONS
Safety Operation Removing the PS when pipe is in the hole Removing the PS from drill pipe (in rotary) Connecting and disconnecting of the hydraulic hoses Dis-connection hoses in slips up position Handling the slip assembly during operation (Emergency) opening the door Use of handslips Using handslips
36
36 36 36 36 36 36 73 38 38 38
3. INSTALLATION
Lifting and transport Hydraulic System Hydraulic connections Purging air Possible connection systems Aligning the Hydraulic Connection Installation Schematic Functional description of hydraulic system Set slips Raise slips Feedback Anti-lowering valve Adjusting Valve No. 5 Adjusting Valve No. 6 Hydraulic centering system (HCS) HCS Opening/Closing
18
18 18 18 18 18 19 19 20 20 20 20 21 21 21 22 22
40
40 40 40 41 41 41 41 42
72 73 73 74 75 75 76 76 77 77 78 78 79 80 81 82 82 83 83 84 84 85 85 86 86 87 87 88 88 89 89 90 91 91 91 91 92 92 92 92 93 93 93 94 94 95 95 96 96
45
46 48 50 51 52 53 53 53 53 53 53 53 54 54
6. SIZE COMPONENTS
Casing Drill Pipe Drill Collar without ZIP groove Drill Collar with ZIP groove
56
56 57 58 59
62
62 62 63 63 64 64 65 65 66 66 67 67 68 68 69 70 70
DRAWINGS
SIZE COMPONENTS
OPERATIONS
INSTALLATION
COMMISSIONING
DESCRIPTION
Inspection categories acc. to API RP 8B Frequency Periodic inspection Non-periodic inspection Inspection Inspection of Hydraulic System Dismantling Inspection
43 43 43 43 43 43 44
Casing - Second Upgraded Insert 756670-BC* Parts list 756670-BC* Carrier Assembly for Drill Pipe and Casing - Second Upgraded Insert Cont. 756690-BC* Carrier Assembly for Drill Collar Second Upgraded Insert 756690-BC* Parts list 756690-BC* Carrier Assembly for Drill Collar Second Upgraded Insert Cont. 756018 Carrier securing Assembly 756018 Parts list 756009 Door Assembly 756009 Parts list 756330 Hydraulic Centring System Assembly 756330 Parts list 756720 Locking Device for Cover 756720 Parts list 756800 Hydraulic assembly schematic 756800 Parts list 756800 Parts list (continued) 756800-1 Hydraulic connection assembly 756800-1 Parts list 756801 Valve block 756801 Parts list 756802 Distribution plate 756802 Parts list 757030 Hydraulic cover assembly 757030 Parts list 756094 Assembly for Feedbackvalve 756094 Parts list 757060 Greasing System 757060 Parts list 757006 Bolt Assembly 757006 Parts list 775810 Air Operated Greasing System 775810 Parts list Instructions grease pump 775820 Tool kit for PS 775008 Carrier Box 775820 Parts list 775008 Parts list 756070 Carrier Lifting Tool 756070 Parts list 756757 Wiper Tool 756757 Parts list 553455 Bit Breaker Adapter Plate 553200 Solid adapter 37.5-49.5 553200 Parts list 553210 Hinged adapter 37.5-49.5 553210 Parts list 756750 Pipe wiper assembly 756750 Parts list 756751 Pipe Wiper Left Part (optional) 756751 Parts list
71 71
TABLE OF CONTENTS
TABLE OF CONTENTS 756752 Pipe Wiper Right Part (optional) 756752 Parts list 756787 Interchange part 756787 Parts list 776750 Top Wear Guide 776750 Parts list 89207 Locking assembly 89207 Parts list 756850 Multi coupling kit for hydraulic connection (standard) 756850 Parts list 756860 Multi coupling kit for hydraulic connection above the iron roughneck rails 756860 Parts list 775325 Multi coupling assembly 775325 Parts list 553600 Hinge casing spider 553600 Parts list 757000-RSP-Spare parts for PS 500 (2 years operational) 757000-RSP Spare parts list for PS 500 (2 years operational) 756850-RSP Spare parts list for Multi coupling kit (2 years operational) 757000-RSP-H Spare parts list for hydraulics (2 years operational) 756750 RSP-Spare parts list for B+V Wiper System (2 years operation) 97 97 98 98 99 99 100 100 101 101 102 102 103 103 104 104 105 105 106 106 106 DESCRIPTION COMMISSIONING INSTALLATION OPERATION MAINTENANCE & INSPECTION SIZE COMPONENTS DRAWINGS 6
DESCRIPTION
DESCRIPTION
1. DESCRIPTION
General
The Blohm+Voss Powerslip PS500 is designed to be installed into 37.5 rotary tables almost to flush level with the rig floor. It lowers the casing connection for easier operation and eliminates the need for work platforms. The PS500 is rated for 500 short tons. The PS500 is used for suspending tubular like casing, drill pipe, tubing and drill collars. DESCRIPTION
Features
Hydraulic operated flush mounted Power Slip Rapid changing of pipe sizes by means of Insert Carrier and Slip Assemblies. Material and manufacturing standard in acc. to API 7K Central Slip Grease System Hydraulic system is completely integrated and covered into the PS500 body. Protector and centraliser can be used when Slip Assembly (without Insert Carrier) has been lifted. A hydraulic feedback signal is available, which shows that the Slip Assembly has been set. Hydraulic operated Centring Device ( can be switched off if not needed)
Options
Hydraulic connections
Optional two different main hydraulic connection are possible: Below the power slip in the rotary table On top of the power slip above the drill floor with hydraulic hoses or multi-couplings.
5 6
Rotary tables
The tool is available for the following Rotary Tables:
Configuration National Emsco Oilwell Part number 757000-N 757000-E 757000-OW
Main assemblies
The power slips consist of the following main assemblies: 1. Body 2. Door 3. Slip Assembly 4. Insert Carrier 5. Hydraulic Centring Device 6. Hydraulic Assembly
1
8
Limited Warranty
The warranty provided will be void if the Powerslip is either: a) repaired or serviced by a service facility which was not authorised by Blohm+Voss Repair GmbH b) replacement parts not manufactured by Blohm+Voss Repair GmbH are used c) modifications were made to the Powerslip which were not approved by Blohm+Voss Repair GmbH
S W L 500 SH Tons Serial No. API License No. P/N: 757000-N PS 500 S/N: 12010 7K 0039 2.3/8" - 14" Size
Identification
The identification area clearly identifies the Powerslip area (manufacturer, type, material, part number, serial number, date of manufacture). It is important to keep this information ready for the purpose of servicing and repair work.
B+V
09/03
Technical Data
Rotary table: Maximum allowable working load Pipe size range (i.e. Drill pipe, casing, tubing and drill collar) Weight Power Slip w/o Carrier and Slips (incl. hydraulic centring system) Weight Slips for Power Slip Working pressure Maximum allowed pressure Hydraulic Flow rate Hydraulic lines for operation Hydraulic line for feedback Grease line Minimum required clearness of hydraulic fluid Temperature working range ambient Max temp hydraulic fluid 37.5 500 sh tons 2.3/8 to 14 4,300 Lb / 1,950 kg 660 Lb / 300 kg Min 150 bar (2,175 Psi), max 210 bar (3,040 Psi) 300 bar (4,350 Psi) Min 5 Gpm (18.9 l/m), max 10 Gpm (37.9 l/m) A+B C G NAS 9 - 20 C to + 40 C - 4 F to 104 F + 60 C + 140 F
DESCRIPTION
10
Options
DESCRIPTION
Bit breaker plate - on request Top wear guide Service (carrier) box pn 775008 Hinge adapter 375-495 National PN 553210 Solid adapter 375-495 National PN 553200 Multi coupling kit Standard Hinge casing spider PN 553600
11
460
163
1451
1112
966
12
1600
Main Dimension
A Drillfloor
948
1150
1014
1014 948
1014
1118
14
1273
966
Dimensions in mm.
DESCRIPTION
282
Drillfloor
168
Hose Connection (across rig floor) BCGA
Drillfloor
BCGA
984
1273
1024
1150
1273
PS500 for National with Multi-Coupling PS the for National above 500iron-roughneck with Multi-Coupling
13
Opening dimensions
DESCRIPTION
Ma
x.
Di
am
e te
opening dimension
Pipe Size Casing 7 7 5/8 8.5/8 9 5/8 13 3/8 Drill pipe 3 4 5 5 5 7/8 6.5/8 Drill collar 6 8 9
Opening dimension 288 mm / 11,3 inch 297 mm / 11,7 inch 314 mm / 12,4 inch 323,5 mm / 12,7 inch 372 mm / 14,6 inch 242 mm / 9,5 inch 257 mm / 10,1 inch 262 mm / 10,3 inch 270 mm / 10,6 inch 281 mm / 11,1 inch 288 mm / 11,3 inch 283.5 mm / 11,2 inch 296 mm / 11,6 inch 323.5 mm / 12,7 inch
Max. diameter 322 mm / 12,7 inch 333 mm / 13,1 inch 357 mm / 14 inch 357 mm / 14 inch 423 mm / 16,6 inch 245,5 mm / 9,6 inch 264,5 mm / 10.4 inch 277 mm / 10,9 inch 282,5 mm / 11,1 inch 297,5 mm / 11,7 inch 314 mm / 12,4 inch 301 mm / 11,8 inch 318,5 mm / 12,5 inch 357 mm / 14 inch
14
COMMISSIONING
15
COMMISIONING
2. COMMISSIONING
Commissioning PS 500
Blohm + Voss strongly recommends to accomplish the Power Slip commissioning with the Blohm + Voss Commissioning Service. Read manual before first use ! OK
Operating personnel is aware of all danger that depends on handling the B+V tool (see manual first) !
Prior to use of the Blohm+Voss Power Slip following checks must be carried out :
Scope of supply
COMMISIONING OK
o o o o o o
Hydraulic Characteristics
OK OK OK
Operating pressure Volumetric flow Minimum required hydraulic oil clearness 130...210 bar (1885...3040 PSI) 37,85 l/min (10 GPM) NAS 9
Operating personnel is aware of all dangers that depends on handling the B+V Hand Slip Insert Bowls (see manual).
Prior to installation and use of the Blohm+Voss Hand Slip Insert Bowl, the following checks must be carried out :
Checklist
OK
o o o o o o o
PS 500
OK OK OK OK OK OK
Check hydraulic Centering System is opened Check Guide Plates are removed from Hydraulic Centering System Check Slip is in raised Position Check Insert Carriers are removed from Powerslip Check Carrier Securing Assemblies on Slip (3x) are greased and functioning Check Hydraulic Centering System is turned off
16
INSTALLATION
17
INSTALLATION
3. INSTALLATION
Lifting and transport
Lift the PS with Lifting Eyes and Traverse (see Hook Up Kit)
There are additional Sling Gears available. ( See Hook Up Kit PN 756007-HUK.)
Hydraulic System
WARNING: befoRe stARt of WoRk WeAR youR peRsoNAl pRotectIoN equIpmeNt. especIAlly leAk oIl uNdeR pRessuRe cAN
cAuse seveRe peRsoNAl INjuRy to the eyes.
INSTALLATION
Hydraulic connections
Purging air
The air in the hydraulic system of a new Power Slip is shop-purged. Be aware that the hydraulic connection hoses (slips up, slips down and feed back signal) should be purged before connecting it to the power slip.
Lifting sling
G C B
Multi coupling connectors
18
Wrong position
Correct position
Power slip
Power slip
Installation Schematic
The block diagram represents the connection of the PS, including lubricator control (grease interval counter optional available). Various Control Units (electrically, pneumaticcally and manually controlled) are available.
S4: 24VDC, 1,5mm (Cable Glanddiameter 9,0mm) S5: 24VDC, 1,5mm (Cable Glanddiameter 9,0mm) S6: max.250V, 1,5mm (Cable Glanddiameter 9,0mm) S3: max.250V, 1,5mm (Cable Glanddiameter 9,0mm) S7: 24VDC, 1,5mm (Cable Glanddiameter 9,0mm) Air Air Hydr. Hydr. Pressure supply supply supply supply Hyraulic 160-210 bar Air 4-10 bar Grease 400 bar
Control UnitUnit Control for for Air power slip Power Slip (optional)
(OPTIONAL)
3/8" 3/8"
M F
Control circuitsupply Control circuit supply Signal SLIP Slip Slip SIGNAL Slip DOWN UP DOWN UP DOWN UP UP DOWN
S3 S6 S4 S5
Power circuit supply Power circuit supply 24V DC Power supply 24V DC Powersupply
Coupling
Coupling 1/4" for pipe OD 8 mm Coupling 3/8" for pipe OD 12 mm
F M
T P Air In C
F
Control UnitUnitAir Control for operated grease for Air Operated system (optional) Grease System Input INPUT
(OPTIONAL)
Hose assembly (hoses icluded in Hook Up Kit) other length or needed piping to be specified.
B
M
A
F
Air S7 Out
Hose nipple DN 13
PS 500
M F M F
Output OUTPUT
M M
F M F M
C
25ft 25ft 25ft
DN13
F
1/4"
F
Legend
A:Slip down B:Slip up C:Slip Feedback signal G:Grease connection P:Pressure T:Return S4:Slip up S5:Slip down S6:Signal Slips are up S3:Signal Slips are down S7:Signal for control unit grease system Hydraulic Air Grease Electric
NOTE: B + V does not supply electrical cable outside of the control unit and does not supply installation of electrical cable. Power supply of signal S3 / S6 through cable S3 / S6 (max voltage of pressure switches inside is 250V each, with switching capacity max. max.250V~1A/250V=0.25A) If Power Slip,Control unit or Grease pump is delivered without hose assy, then B+V supplies complete couplings (both male and female) without side thread for connection, see table for different thread sizes. Connection Threadsizes A, B, P and T NPT3/8Male C NPT1/4Male
19
INSTALLATION
Electric connection
Set slips
To set the slips the hydraulic connection A is pressurised. First the Centring system closes and centers the pipe. Then the slip assembly will be set and can take the load of the pipe. When the slips are fully set a plunger is actuated. The plunger release an hydraulic signal C to the driller as an indication that the slips are set.
Raise slips
To raise the slips the hydraulic connection B is pressurised. The Slip Assembly raises and releases the pipe.
Feedback
The feedback signal shall only occur when both line A and B are pressurised. INSTALLATION
Down
down
Closed
closed
Closed
closed
HCS
HCS
Down
down
Slip l i p S
A C
Type of connections
Connection A and B: Coupling complete G 3/8"with NPT 3/8Male
Power requirements
Working pressure: 2175 -3040 Psi (150-210 bar) Max. pressure: 4350 Psi (300 bar) Flow rate: Min 10 Gpm (37,85 lpm)
A: Center Hydraulic Guide System (if activated) and set teh slips B: Raise the slips C: Feedback signal of slips (UP/DOWN)
20
Anti-lowering valve
The load Lowering Valve no.5 prevents the slips from closing in case of a pressure loss.
21
Holes for B+V bit braker plate. Guide plate for different pipe sizes
INSTALLATION
HCS Opening/Closing
WARNING: NeveR opeN oR close the coveR Assembly by hANd oR feet. use AlWAys A tuGGeR. otheRWIse theRe Is RIsk of INjuRy oR dAmAGING the ps 500.
HCS Lock/Unlock
When the cover is fully opened it is locked automatically. Before closing the cover release the lock by foot. First press the lock inwards. Then lift the tool to unlock the cover assembly. Close the cover by use of a crane First unlock and then close.
22
Always grease the contact surfaces when changing the Guide Plates. (The Hexagonal Bore Wrench p/n 775813 is Part of the Toolkit p/n 775820)
ON OFF
23
Insert Carriers
Manufacturer
Date of manufacture
The PS 500 can be adjusted to different pipe diameters quickly with the aid of the insert carrier. Before using the Insert carrier, all contact surfaces of the slip assembly must be cleaned thoroughly. It is allowed to lubricate the insert dove tail slots with light oil.
Identification Carrier
B+V
775650-198 DC 9" 09/03 S/N: 12010 SWL 150 sht 250kg Safe working load Size Serial No. Part No.
INSTALLATION
Carrier Case
Carrier and tools can be stored in the Carrier (service) box.
Unscrew
24
tool
General Information
The B+V Pipe Wiper System is designed for a standard 19 dual (split type) pipe wiper. It is optionally available. WARNING: otheR pIpe WIpeR sIzes ARe Not peRmItted.
Features
The B+V Pipe Wiper System can stay mounted to the PS for all drilling operations. The usage of umbilical lines is not affected. The 19 dual (split type) pipe wiper can be changed easily. For changing the pipe Wiper, the PS stays in the rotary table. WARNING: do Not use ANy otheR tool foR hANdlING the pIpe WIpeR thAN the b+v pIpe WIpeR hANdlING tool, to eNsuRe coRRect fuNctIoN of the lockING devIces. When using the B+V Pipe Wiper System, the 19 dual (split type) pipe wiper opening diameter must be close to the pipe size used.
6 5 3
25
INSTALLATION
Tighten screws
INSTALLATION
2
Pipe wiper fitted into PS
open position
locked position
19
26
Bowl No.3 Pipe Range: 2.2/8" - 8.5/8" Safe Working Load: 350 t
Identification
The identification plate clearly identifies the Bowl No.3 (manufacturer, type, material, part number, serial number, date of manufacture). It is important to keep this information ready for the purpose of servicing and repair work.
27
INSTALLATION
3. 4. 5. 1.
2.
INSTALLATION Grease the 4 connection blocks thoroughly every time before and after usage.
Connection blocks
28
29
INSTALLATION
Order of Assembling
Mount the left half of Bowl first Then assemble the right half of Bowl
INSTALLATION 30
Finalized assembly
Now the PS 500 is assembled with the Bowl No.3 and Hand Slips can be used.
The hinge casing spider (PN 553600) can be used on top of the power slip when using hand slips. The maximum allowable working load is 200 STons. For casing size 11.3/4- 13. 3/8, use the hinge casing spider. For smaller sizes use the hinge casing spider in combination with the following reducing bushings: Casing 9.5/8- 10.3/4 use PN 553610. Casing 2.3/8- 8.5/8 use PN 553611.
Power Slip
Identification
The identification plate clearly identifies the hinge casing spider (manufacturer, type, material, part number, serial number, date of manufacture). It is important to keep this information ready for the purpose of servicing and repair work. INSTALLATION
3. 4. 5. 1.
1. 2. 3. 4. 5. 6.
2.
Open the Hydraulic CenteringSystem Raise Slips to upper position Remove All Guide Plates Remove Insert Carrier Close Hydraulic Centering System Turn Off Hydraulic Centering System
31
Lifting eye
32
Installation PS 500
Basically the PS 500 has to be installed as shown in the manual Before installation into rotary table make sure, that the proper RT-Adapter is installed to the PS 500. OK OK OK OK OK OK
o o o o o o o o o o
Make sure the required Insert Carrier is installed before first use Make sure the required Guide Plates are installed before first use The Guide Plates are fixed with the screws Hydraulic Centring Device is turned on if necessary Cover is closed Door is closed
OK OK OK OK
PS 500 is installed into Rotary Table Control Unit connected to Hydraulic Power Unit (HPU) PS 500 connected to Control Box All Hydraulic Lines are connected
Function test
There are two possibilities to carry out the function test: 1. PS 500 standing on the floor WARNING: do Not cARRy out the fuNctIoN test WIth the dooR opeN 2. PS 500 installed into the rotary table OK OK OK OK OK
o o o o o
Hydraulic Centring Device centers the pipe prior to setting the slip Slip down Feedback signal: Slips are Set The Hydraulic Centring Device opens automatically after setting the slips Slip up
33
INSTALLATION
Hydraulic Connections
o o o o o o o o o o o o o o o o
Installation and Removal Tool is ready for use Check if the three segments of the bowl are installed and visibly locked Check the slips are set Check the cover is closed Check if the retaining ring is set on top of Powerslip Check if hinge pins are inserted in retaining ring Check if Retaining Ring is tightened with Safety Clamp Screw Check if Hydraulic Power supply to powerslip is turned off (Control Unit)
34
OPERATIONS
35
OPERATIONS
4. OPERATIONS
WARNING: do Not touch the ps. WARNING: NeveR RAIse the slIps WheN the pIpe loAd Is stIll suspeNded by the slIps.
Safety
1. 2. 3. 4. 5. Make sure that ALL hydraulic lines are isolated before any work is carried out in the PS. It is recommended to have the PS operated by the driller. For smooth operation, it is recommended to slightly lower the pipe with the elevator while setting the PS slips. For smooth operation, it is recommended to slightly raise the pipe with the elevator while releasing the PS slips. The rotary locks in the outside of the PS may only be needed on semisubmersible rigs or while floating in pipe when there is a chance the PS could come out of the rotary table.
Operation
1. Check slips/carriers are set on correct section of the pipe. Set the PS before releasing the elevator. The PS is set when the slips down feedback signal comes on. When the rotary table and the PS have to be rotated, always uncouple the quick disconnects on the PS prior to rotation. Place the PS in the rotary table using all 4 lifting eyes and the lifting bracket. Connect all hydraulic equipment and check correct functioning of the tool. With the pipe string being suspended by the PS slips, make up or break the upper stand or joint, and handle it. Pick up the weight of the pipe string with the elevator, before raising the PS slips. Set the slips of the PS and then release the elevator.
2. 3. 4. 5. 6. 7.
OPERATIONS
36
Cover plate
WARNING: NeveR opeRAte the slIp Assembly WIth the dooR opeN. WARNING: NeveR set the slIps As loNG As the elevAtoR /top dRIve Is stIll lIftING oR loWeRING the pIpe. WARNING: WheN usING the hydRAulIc
ceNtRING system theRe Is A dANGeR of peRsoNs GettING jAmmed betWeeN the GuIde plAtes ANd the pIpe.
WARNING: WheN closING the ceNtRING system, theRe Is A RIsk of peRsoNs GettING jAmmed betWeeN the ps ANd the ceNtRING system. WARNING: WIth the poWeR slIp INstAlled IN
the RotARy theRe Is the RIsk of smAll pARts fAllING INto the
WARNING: theRe Is A RIsk of INjuRy (dANGeR of tRIppING) WheN the ps top coveRs ARe opeN. use AlWAys the coveR plAte (p/N 755670) must be used foR coveRING the poWeR slIp opeNING.
37
OPERATIONS
Securing block
Use of handslips
Hand slips can be used to prevent the pipe from slipping through the PS, e.g. at the start or finish of a trip. The PS act as a conventional master bushing with insert bowl. WARNING: WheN RuNNING devIAted pIpe,
eNsuRe the hANdslIps ARe INstAlled pRopeRly befoRe suspeNdING the loAd. pRecAustIoNs.
tAke sAfety
Using handslips
Install the hand slip bowls Check the PS-slips for proper setting Check the slips & bowls They have to match. Ensure the pressure remains on the PS. Close the power supply to the PS by a ball valve to prevent inadvertent opening of the PS. Start running as usual with master bushing, bowl and hand slips.
38
39
Manual lubrication
(1) Lubricate the frame on both sides as follows: Each time before installing the PS into the Rotary Table (1 and 2) Lubricate the door hinge pins on both sides Each time before installing the PS into the Rotary Table (3) Lubricate the hinge pin for the Centring System and the locking device for the Centring System on both sides Each time before using the PS (4) Lubricate the Carrier securing bolts (3 plc) Each time before using the PS (5) Lubricate the Cylinder Pin (2 plc) Each time before using the PS Lubricate the locking device Each time before using the PS
Greasing Points
3 3
1 1 1 2
1 1 1
40
Grease daily
All greasing points, which are labelled Grease Daily, must be greased at least once a day. It can be necessary to carry this out more often depending on use.
Grease quality
In order to achieve efficient greasing even at different environmental temperatures, we recommend the following grease types should be used (obtainable from Blohm + Voss Repair GmbH): Low-Viscosity grease Type AVIATICON Grease XRF NLGI 0 Alternatively; use EP gear lubricating grease for greasing non-oil tight gear trains NESSOS SF0 NLGI 0 DIN 51 826 GPOF-25 DIN 51 502 GPOF-25 For higher ambient temperature up to 30 Celsius / 86 Fahrenheit we recommend to use NLGI 2
1 3
Lubrication
Lubrication of the Pipe Wiper System
The pipe wiper system needs to be lubricated daily (when in use). Greasing points (2 plc): 1) Area above tongue 2) Area below tongue 3) Hinge pin
41
o o o o o o
Door
Greased
o o o o o o o o o o o o o o o o o o o o o o o
Location
7 8 9
1 2 3
4 5 6
11 12 13 14
Frame
10
15
17
Pos. 15 16 17 18 Pos. 19 20 21 22 23 24 25 26 27 28 29
Greased
Greased
Location
16 26 28 29 18 27
23
24
25
42
Category I This category involves observing the equipment during operation for indications of inadequate performance. When in use, equipment shall be visually inspected on a daily basis for cracks, loose fits or connections, elongation of part, and other signs of wear, corrosion or overloading. Any parts found to show cracks, excessive wear, etc., shall be removed from service for further examination. The equipment shall be visually inspected by a person knowledgeable in that equipment and its function. Category II This is Category I inspection plus further inspection for corrosion, deformation, loose or missing components, deterioration, proper lubrication, visible external cracks, and adjustment. Category II may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances. Category III This is Category II inspection plus further inspection, which should include NDT of critical areas and may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances. Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paint-stripping, steam-cleaning, grit-blasting) Category IV This is Category III inspection plus further inspection for which the equipment is disassembled to the extent necessary to conduct NDT of all primary-load-carrying components.
Equipment shall be: disassembled in a suitableequipped facility to the extent necessary to permit full inspection of all primary-loadcarrying components and other components that are critical to the equipment. inspected for excessive wear, cracks, flaws and deformation. Procedure Corrections shall be made in accordance with the manufacturers recommendations. Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paintstripping, steam-cleaning, gritblasting)
environment load cycles regulatory requirements operating time testing repairs re manufacture
Non-periodic inspection
A complete, on-job, shut-down inspection equivalent to the periodical Category III or Category IV should be made before (if anticipated) and after critical jobs (e.g., running heavy casing / drill strings, jarring, pulling on stuck pipes and/or operating at extreme low temperatures) <20 C (<68 F)
Inspection
A thorough inspection should be carried out periodically (every 3 months) or as special circumstances may require. Before starting an inspection disconnect hydraulic system and remove all foreign materials (dirt, paint, grease Oil, scale, etc.) from surface by a suitable method. After a field inspection, it is advisable to record the extent of testing and testing results. Conduct the periodic or critical load inspection in the field by the crew with the supervisor. If cracks, excessive wear etc. is recognized, contact Blohm + Voss Repair GmbH or an authorized service company.
Frequency
Periodic inspection
The recommended schedule for inspection of all kind of Elevators, Spiders, Slips and Power Slips is as follows: Daily: Inspection category I Weekly: Inspection category II Every 6 months: Inspection category III Every 2 years: Inspection category IV The recommended frequencies apply for equipment in use during the specified period. The inspection frequencies are only recommendations. The schedule of inspection heavily depends on the following factors:
43
Dismantling Inspection
Generally, when the equipment returns to base, warehouse, etc. Carry out the PS inspection, immediately. Furthermore, control it prior to its being sent on the next job. The PS should be dismantled and inspected in a suitably equipped facility for excessive wear, cracks, flaws or deformations. Corrections should be made in accordance with recommendations which can be obtained from Blohm + Voss Repair GmbH. Weldings at the castings should be done only by Blohm + Voss Repair GmbH or an authorized service company in according to Blohm+Voss welding procedure. When need is shown in a field inspection, dismantle the PS and arrange an inspection in a suitably equipped facility. Springs should be carefully visually inspected for excessive wear and obvious weakness. MAINTENANCE & INSPECTION 44
TYPE OF EQUIPMENT
SERIAL NUMBER
PART NUMBER
SUPERVISOR
DATE OF INSPECTION
INSPECTION CATEGORY
PLACE OF INSPECTION
45
GENERAL DESCRIPTION 1 Complete front page of check list for the records 2 Check for correct size of slips, insert carrier and guide plates 3 Check correct function of Slips and Hydraulic Centring Device 4 Check function of feedback signal (slips set / raised) 5 Check function of grease system Remarks
CHECKED OK OK OK OK OK
SIGNATURE
CHECK FOR LOOSE ITEMS, ESPECIALLY FOR: DESCRIPTION 1 Hinges and bolts of cover assembly 2 Cover Locking device 3 Fixation of guide plates 4 Top cover screws 5 Lifting eyes for Cover Assembly 6 Lifting eyes for Power Slip Remarks
CHECKED SIGNATURE OK OK OK OK OK OK
CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR: DESCRIPTION 1 Power Slip Body Hinges of Cover Assembly 2 Hinges and bolts of cover assembly 3 Cover Locking device 4 Guide plates 5 Lifting eyes for Cover Assembly 6 Lifting eyes for Power Slip Remarks
CHECKED SIGNATURE OK OK OK OK OK OK
46
CHECK FOR WEAR , ESPECIALLY FOR: DESCRIPTION Hydraulic guide plates: Check wear at inside surface Replace the guide if wear is more than 10 mm at the bevel inside the guide 1 plate. See "Wear data Guide Plates". Remarks
CHECKED OK
SIGNATURE
HYDRAULIC DESCRIPTION 1 Check for loose fittings, pipes, valves 2 Check for hydraulic leaks (hoses, valves and cylinders) 3 Check condition of hydraulic couplings and connection hoses Remarks
CHECKED SIGNATURE OK OK OK
47
GENERAL DESCRIPTION 1 Complete front page of check list for the records 2 Check for correct size of slips, insert carrier and guide plates Check correct function of Slips and Hydraulic Centring Device: Set Slips cycle: 1. Center Hydraulic Guides 3 2. Set Slips 3. Open Hydraulic Guides Raise Slips cycle: Raise Slips without any movement of hydraulic Guides 4 Check function of feedback signals (slips set / raised) Remarks
CHECKED SIGNATURE OK OK
OK
OK
CHECK FOR LOOSE ITEMS, ESPECIALLY FOR: DESCRIPTION 1 Hinges and bolts of cover assembly 2 Cover Locking device 3 Fixation of guide plates 4 Top cover screws 5 Carrier Securing Assembly 6 Lifting eyes for Cover Assembly 7 Lifting eyes for Power Slip 8 Transportation beam 9 Securing of Door Assembly 10 Fixation of Hydraulic Cylinder 11 Fixation of Hydraulic Hoses below Cover Assembly Remarks MAINTENANCE & INSPECTION CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR: DESCRIPTION 1 Power Slip Body Hinges of Hydraulic Cylinder 2 Power Slip Body Hinges of Cover Assembly 3 Power Slip Body Outside Body surface / contact areas to rotary table 4 Hinges and bolts of cover assembly 5 Cover Locking device 6 Guide plates 7 Lifting eyes for Cover Assembly 8 Lifting eyes for Power Slip 9 Transportation beam 10 Insert Carrier Check condition of Insert Retainer Plates and Screws 11 Insert Carrier Check teeth of insert dies 12 Insert Carrier Check load recess at bottom 13 Slip Assembly Hinges for Hydraulic Cylinder 14 Slip Assembly Hinges and bolts between Center/Left/Right-segments 15 Slip Assembly Load recess at bottom (Insert Carrier is disassembled) 16 Slip Assembly Carrier Securing Assembly Remarks
CHECKED SIGNATURE OK OK OK OK OK OK OK OK OK OK OK
CHECKED SIGNATURE OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK OK
48
CHECK FOR WEAR , ESPECIALLY FOR: DESCRIPTION Hydraulic guide plates: Check wear at inside surface Replace the guide if wear is more than 10 mm at the bevel inside the guide 1 plate See "Wear data Guide Plates". 2 Check wear of insert dies 3 Check for wear at insert carrier Remarks
CHECKED SIGNATURE OK OK OK
GREASING DESCRIPTION Check that grease system and grease points get grease to all needed areas 1 (as far as observable) especially for: 2 Slip Assembly back side 3 Slip Assembly Carrier Securing Assembly 4 Cover Assembly Hinges 5 Cover Assembly Locking Device 6 Feedback signal 7 Door Assembly Hinges at Door and Body Remarks
CHECKED SIGNATURE OK OK OK OK OK OK OK
HYDRAULIC DESCRIPTION 1 Check for loose fittings, pipes, valves 2 Check for hydraulic leaks of all hoses, valves and cylinders 3 Check condition of hydraulic couplings and connection hoses 4 Check hydraulic fittings and hoses in rotary table Remarks
REMARKS
49
CHECKED SIGNATURE OK OK OK OK
DESCRIPTION GENERAL 1 Check completeness and condition of warning plates and labels Check condition of identification plate (serial number, part number, date of 2 manufacture etc.) 3 Clean tool thoroughly NDT - INSPECTION NDT all critical areas with die penetrant REMARKS
CHECKED SIGNATURE OK OK OK OK
HYDRAULICS 1 Change all hydraulic hoses and fittings 2 Check condition of hydraulic valves and replace if necessary 3 Check condition of hydraulic pipes and replace if necessary REMARKS
CHECKED OK OK OK
SIGNATURE
51
Hinge pin min dia new: Hinge pin min dia worn min:
79,804 mm 79,804 mm
Dim. A
Door/body hinge
Door/Body Hinge dimensions
Critical Areas
53
755720 or 756420 755721 or 756421 755722 or 756422 755723 or 756423 755724 or 756424 755725 or 756425 755726 or 756426 755727 or 756427 755728 or 756428 755770 or 756470 755771 or 756471 755772 or 756472 755773 or 756473 755774 or 756474 755775 or 756475 755776 or 756476
54
SIZE COMPONENTS
55
SIZE COMPONENTS
Casing
Previous Insert Series Range P/N No Guide P/N 755722 756422 12 755722 755722-1 755157 755158 260 755722-1 755157 755158 Screw P/N Nut P/N Washer P/N Guide P/N Screw P/N Nut P/N Washer P/N Diameter
756030228 -
7.5/8 10 755158 8 756423 755158 756477 755723 755725 755169 755157 756425 725465 755157 -
6. SIZE COMPONENTS
7.3/4
756030229 756030231 -
8.5/8
9.5/8
756030234 756030236 -
9.7/8
10 6 755158 4 755771 755772 755728-2 755158 756472 755728-2 755727 755728-2 756427 755726 725465 755157 756426
10.3/4
11.3/4
11.7/8
756030238 756030239 -
12.3/4
13.3/8
13.1/2
756030243-1 756030243 -
13.5/8 2
14
SIZE COMPONENTS
Second Upgraded Insert Series Range P/N Previous Guide Plate Series Guide Plate Series 300 310 335 365 755728-2 756471 400 380 7.5/8 x 7 7.5/8 x 7.5/8 7.5/8 x 7.3/4 9.5/8 x 8.5/8 9.5/8 x 9.5/8 10.3/4 x 9.5/8 10.3/4 x 9.7/8 10.3/4 x 10 10.3/4 x 10.3/4 12.3/4 x 11.3/4 12.3/4 x 11.7/8 12.3/4 x 12.3/4 14 x 12.3/4 756670228 756670229-1 756670229 756670231 756670269 756670234 756670236 756670236-1 756670265 756670237 756670238 756670239 756670262 756670241 756670241-1 755728-2 755728 755728-2 755158 756428 755158 410 14 x 13.3/8 14 x 13.1/2 14 x 13.5/8 14 x 14 756670243 756670270 756670259 756670255
56
7.5/8 x 7 7.5/8 x 7.5/8 7.5/8 x 7.3/4 9.5/8 x 8.5/8 9.5/8 x 9.5/8 10.3/4 x 9.5/8 10.3/4 x 9.7/8 10.3/4 x 10 10.3/4 x 10.3/4 12.3/4 x 11.3/4 12.3/4 x 11.7/8 12.3/4 x 12.3/4 14 x 12.3/4 -
756630228 756630229-1 756630229 756630231 756630269 756630234 756630236 756630236-1 756630265 756630237 756630238 756630239 756630262 756630241 756630241-1 -
Drill Pipe
Pipe Diameter 755773 755157 755158 755774 756474 755153-1 755776 755776 755770 16 14 755724 755721 755159 755157 755158 755159-1 755169 756421 756424 755153-1 756470 756476 725465 755157 755158 755775 756475 755159-1 755156-1 756473
Previous Insert Series Range P/N No. Guide P/N Screw P/N Nut P/N Washer P/N Guide P/N Screw P/N Nut P/N Washer P/N
2.3/8
140
2.7/8
3.1/2
170
4.1/2
756030106 756030107
180
755157 755158
200
5.1/2
5.7/8
6.5/8
6.906
756422
260
3.1/2 x 2.3/8 3.1/2 x 2.7/8 3.1/2 x 3.1/2 4.1/2 x 3.1/2 4.1/2 x 4 4.1/2 x 4.1/2 5.1/2 x 4.1/2 5.1/2 x 5 5.1/2 x 5.1/2 7 x 5.7/8 7 x 6.5/8 7 x 6.906 7.5/8 x 6.906
756630101 756630103 756630105 756630105-1 756630106 756630107 756630107-1 756630109 756630111 756630115 756630114 756630112 756630112-1
3.1/2 x 2.3/8 3.1/2 x 2.7/8 3.1/2 x 3.1/2 4.1/2 x 3.1/2 4.1/2 x 4 4.1/2 x 4.1/2 5.1/2 x 4.1/2 5.1/2 x 5 5.1/2 x 5.1/2 7 x 5.7/8 7 x 6.5/8 7 x 6.906 7.5/8 x 6.906
756670101 756670103 756670105 756670105-1 756670106 756670107 756670107-1 756670109 756670111 756670115 756670114 756670112 756670112-1
57
SIZE COMPONENTS
Previous Insert Series Range P/N No Guide P/N Screw P/N Nut P/N Washer P/N Guide P/N Screw P/N Nut P/N Washer P/N Diameter
3.1/8
3.3/8 18 725465 756424 14 756424 12 756422 756425 755725 756425 755723 755169 755157 755158 756423 300 756423 755169 725465 755157 755158 280 755722 755722-1 755157 755158 260 755724 755154-1 235 756421 755157 755158 216 755720 755159-1 755157 755158 756420 204
4.3/4
4.3/4 x 4.3/4
6.1/4
6.1/2
6.3/4 -
7 x 7
8 x 8
8.1/4
8.1/2
9.1/2
9.1/2 x 9.1/2
SIZE COMPONENTS
Previous Guide Plate Series Upgraded Guide Plate Series 3.1/2 x 3.1/8 plain 3.1/2 x 3.3/8 plain 5.1/2 x 4.3/4 plain 6.3/4 x 6.1/4 plain 6.3/4 x 6.1/2 plain 6.3/4 x 6.3/4 plain 756690308 756690309 756690276 756690284 756690286 756690287 8.1/2 x 8 plain 8.1/2 x 8.1/4 plain 8.1/2 x 8.1/2 plain 9.1/2 x 9 plain 9.1/2 x 9.1/2 plain 756690293 756690295 10 756690296 756690297 7566908 298
58
First Upgraded Insert Second Upgraded Series Insert Series Range P/N Range P/N
3.1/2 x 3.1/8 plain 3.1/2 x 3.3/8 plain 756050- 5.1/2 x 276 4.3/4 plain 6.3/4 x 6.1/4 plain 756050- 6.3/4 x 286 6.1/2 plain 756050- 6.3/4 x 287 6.3/4 plain 756050288 756050- 8.1/2 x 8 293 plain 756050- 8.1/2 x 295 8.1/4 plain 756050- 8.1/2 x 296 8.1/2 plain 9.1/2 x 9 plain 756050- 9.1/2 x 298 9.1/2 plain
Pipe Diameter 75669018 182 755720 755159-1 755157 755158 756420 204 756690183 756690187 756690188 14 756690189 756690190 12 756690194 725465 756690195 10 756690196 756690197 756690198 7566908 199 756690203 756690202 755723 755169 755157 755158 756423 300 755725 755169 756425 260 755157 755158 280 755722 755722-1 755157 755158 756422 260 755724 755154-1 756424 235 756421 216
Previous Insert Series Range P/N Nr. Guide P/N Screw P/N Nut P/N Washer P/N Guide P/N Screw P/N Nut P/N Washer P/N Diameter
First Upgraded Insert Second Upgraded Series Insert Series Range P/N Range P/N
4.3/4
4.3/4 x 4.3/4
5.1/4
6.1/4
6.1/2
6.3/4 x 6.1/2
6.3/4
6.3/4 x 6.3/4
7 x 7
8 x 8
8.1/4
8.1/2 x 8.1/4
8.1/2
8.1/2 x 8.1/2
8.3/4
9.1/2
9.1/2 x 9.1/2
9.3/4
10
4.1/2 x 7560504.3/8 zip 182 (4.3/4 DC) 5.1/2 x 5.1/8 zip (5.1/4 DC) 6.3/4 x 5.3/4 zip (6.1/4 DC) 6.3/4 x 6 756050zip (6.1/2 188 DC) 6.3/4 x 7560506.1/4 zip 189 (6.3/4 DC) 6.3/4 x 7560506.1/2 zip 190 (7 DC) 8.1/2 x 7560507.1/2 zip 194 (8 DC) 8.1/2 x 7560507.3/4 zip 195 (8.1/4 DC) 8.1/2 x 8 756050zip (8.1/2 196 DC) 8.1/2 x 8.1/4 zip (8.3/4 DC) 9.1/2 x 8.1/2 zip (9 DC) 9.1/2 x 9 756050zip (9.1/2 199 DC) 9.1/2 x 9.1/4 zip (9.3/4 DC) 9.1/2 x 9.1/2 zip (10 DC)
4.1/2 x 7566504.3/8 zip 182 (4.3/4 DC) 5.1/2 x 7566505.1/8 zip 183 (5.1/4 DC) 6.3/4 x 7566505.3/4 zip 187 (6.1/4 DC) 6.3/4 x 6 756650zip (6.1/2 188 DC) 6.3/4 x 7566506.1/4 zip 189 (6.3/4 DC) 6.3/4 x 7566506.1/2 zip 190 (7 DC) 8.1/2 x 7566507.1/2 zip 194 (8 DC) 8.1/2 x 7566507.3/4 zip 195 (8.1/4 DC) 8.1/2 x 8 756650zip (8.1/2 196 DC) 8.1/2 x 7566508.1/4 zip 197 (8.3/4 DC) 9.1/2 x 7566508.1/2 zip 198 (9 DC) 9.1/2 x 9 756650zip (9.1/2 199 DC) 9.1/2 x 7566509.1/4 zip 203 (9.3/4 DC) 9.1/2 x 7566509.1/2 zip 202 (10 DC)
59
SIZE COMPONENTS
SIZE COMPONENTS
60
7 8
5 5 4 11 6
2 1 3 10
7 8 9 10 11
62
2.1
2.2
2.3
63
2.1
2.2
2.3
9 8
7 10 9
5 1 6 5 2 3
65
Pos 5 4 3 2 1
QTY 45 6 3 3 3
QTY 45 6 3 3 3
QTY 60 6 3 3 3
QTY 75 6 3 3 3
Pos 5 4 3 2 1
QTY 75 6 3 3 3
QTY 105 6 3 3 3
QTY 105 6 3 3 3
QTY 105 9 3 3 3
Pos 5 4 3 2 1
QTY 135 9 3 3 3
QTY 135 9 3 3 3
QTY 135 9 3 3 3
QTY 135 9 3 3 3
* Bore Code for Pipe * Weight of one carrier with all accessiories
66
Pos 6 5 4 3 2 1
QTY 45 6 3 3 3
QTY 45 6 3 3 3
QTY 63 6 3 3 3
* Bore Code for Pipe * Weight of one carrier with all accessiories
67
756630-BC* Carrier Assembly Drill Pipe and Casing - First Upgraded Insert
3 4 5 1 2
Pos 5 4 3 2 1
QTY 45 6 3 3 3
QTY 4 6 3 3 3
QTY 45 6 3 3 3
QTY 45 6 3 3 3
Pos 5 4 3 2 1
QTY 75 6 3 3 3
QTY 75 6 3 3 3
QTY 75 6 3 3 3
QTY 75 6 3 3 3
Pos 5 4 3 2 1
QTY 75 6 3 3 3
QTY 75 6 3 3 3
QTY 75 6 3 3 3
QTY 105 6 3 3 3
Pos 5 4 3 2 1
QTY 105 6 3 3 3
QTY 105 6 3 3 3
QTY 105 6 3 3 3
QTY 105 6 3 3 3
68
756630-BC* Carrier Assembly Drill Pipe and Casing - First Upgraded Insert Cont.
Pos 5 4 3 2 1 Part-No. 350812 775056 775638-1 775057-1 756638 756630-262 12.3/4x11.7/8 csg 213 Part-No. 350413 775056 775639-1 775057-1 756639 756630-259 14x13.5/8 csg QTY 135 9 3 3 3 Part-No. 350112 775056 775638-1 775057-1 756638 756630-241 12.3/4x12.3/4 csg 210 Part-No. 350113 775056 775639-1 775057-1 756639 756630-255 14x14 csg QTY 135 9 3 3 3 Part-No. 351112 775056 775639-1 775057-1 756639 756630-241-1 14x12.3/4 csg 160 QTY 135 9 3 3 3 Part-No. 350612 775056 775639-1 775057-1 756639 756630-243 14x13.3/8 csg 158 QTY 135 9 3 3 3 Part-No. 350513 775056 775639-1 775057-1 756639 756630-270 14x13.1/2 csg 157 QTY 135 9 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)* Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size
Pos 5 4 3 2 1
QTY 135 9 3 3 3
QTY 135 9 3 3 3
* Bore Code for Pipe * Weight of one carrier with all accessiories
69
Pos 5 4 3 2 1
QTY 36 6 3 3 3
QTY 45 6 3 3 3
QTY 45 6 3 3 3
QTY 45 6 3 3 3
Pos 5 4 3 2 1
QTY 45 6 3 3 3
QTY 45 6 3 3 3
QTY 45 6 3 3 3
QTY 45 6 3 3 3
Pos 5 4 3 2 1
QTY 18 6 3 3 3
QTY 27 6 3 3 3
QTY 36 6 3 3 3
Pos 5 4 3 2 1
QTY 45 6 3 3 3
QTY 45 6 3 3 3
QTY 45 6 3 3 3
QTY 45 6 3 3 3
QTY 45 6 3 3 3
* Bore Code for Pipe * Weight of one carrier with all accessiories
70
756670-BC* Carrier Assembly for Drill Pipe and Casing - Second Upgraded Insert
3 4 5 1 2
6
Part-No. 775672-2 350903 775056 775632-1 756057 756672 756670-105-1 4.1/2x3.1/2 dp 163 Part-No. 775673-2 350105 775056 775633-1 756057 756673 756670-111 5.1/2x5.1/2 dp 151 Part-No. 775675-2 350909 775056 775635-1 756057 756675 756670-228 7.5/8x6.5/8 dp 133 QTY 3 60 15 3 3 3 QTY 3 45 15 3 3 3 Part-No. 775672-2 350504 775056 775632-1 756057 756672 756670-106 4.1/2x4 dp 164 Part-No. 775674-2 351008 775056 775634-1 756057 756674 756670-115 7x5.7/8 dp 141 Part-No. 775675-2 350710 775056 775635-1 756057 756675 756670-112-1 7.5/8x6.906 dp 132 QTY 3 75 15 3 3 3 QTY 3 45 15 3 3 3 Name Load carring ring Insert Screw Insert Retainer Guide Pin Carrier Assembly Size
Weight (kg)* Name Load carring ring Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)* QTY 3 75 15 3 3 3 Name Load carring ring Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*
Pos 6 5 4 3 2 1
QTY 3 75 15 3 3 3
QTY 3 75 15 3 3 3
QTY 3 75 15 3 3 3
QTY 3 75 15 3 3 3
* Bore Code for Pipe * Weight of one carrier with all accessiories
71
756670-BC* Carrier Assembly for Drill Pipe and Casing - Second Upgraded Insert Cont.
Pos 6 5 4 3 2 1 Part-No. 775675-2 350610 775056 775635-1 756057 756675 756670-229 7.5/8x7 csg 132 Part-No. 775677-2 351011 775056 775637-1 756057 756677 756670-236-1 10.3/4x9.5/8 csg 122 Part-No. 350812 775056 775638-1 756057-1 756678 756670-262 12.3/4x11.7/8 csg 86 Part-No. 350413 775056 775639-1 756057-1 756679 756670-259 14x13.5/8 csg 56 QTY 3 75 15 3 3 3 Part-No. 775675-2 350111 775056 75635-1 756057 756675 756670-231 7.5/8x7.5/8 csg 128 Part-No. 775677-2 350811 775056 775637-1 756057 756677 756670-265 10.3/4x9.7/8 csg 120 Part-No. 350112 775056 775638-1 756057-1 756678 756670-241 12.3/4x12.3/4 csg 76 Part-No. 350113 775056 775639-1 756057-1 756679 756670-255 14x14 csg 53 QTY 3 75 15 3 3 3 Part-No. 775675-2 350010 775056 75635-1 756057 756675 756670-269 7.5/8x7.3/4 csg 127 Part-No. 775677-2 350712 775056 775637-1 756057 756677 756670-237 10.3/4x10 csg 122 Part-No. 351112 775056 775639-1 756057-1 756679 756670-241-1 14x12.3/4 csg 65 QTY 3 75 15 3 3 3 Part-No. 775676-2 350911 775056 775636-1 756057 756676 756670-234 9.5/8x8.5/8 csg 138 Part-No. 775677-2 350112 775056 775637-1 756057 756677 756670-238 10.3/4x10.3/4 csg 113 Part-No. 350612 775056 775639-1 756057-1 756679 756670-243 14x13.3/8 csg 59 QTY 3 105 15 3 3 3 Part-No. 775676-2 350111 775056 775636-1 756057 756676 756670-236 9.5/8x9.5/8 csg 130 Part-No. 350912 775056 775638-1 756057-1 756678 756670-239 12.3/4x11.3/4 csg 88 Part-No. 350513 775056 775639-1 756057-1 756679 756670-270 14x13.1/2 csg 58 QTY 3 105 15 3 3 3 Name Load carring ring Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)* QTY 135 9 3 3 3 Name Load carring ring Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)* QTY 135 9 3 3 3 Name Load carring ring Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)* Name Load carring ring Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*
Pos 6 5 4 3 2 1
QTY 3 105 15 3 3 3
QTY 3 105 15 3 3 3
QTY 3 105 15 3 3 3
QTY 3 105 15 3 3 3
Pos 6 5 4 3 2 1
QTY 135 9 3 3 3
QTY 135 9 3 3 3
QTY 135 9 3 3 3
QTY 135 9 3 3 3
Pos 6 5 4 3 2 1
QTY 135 9 3 3 3
QTY 135 9 3 3 3
* Bore Code for Pipe * Weight of one carrier with all accessiories
72
Pos 5 4 3 2 1
QTY 36 6 3 3 3
QTY 36 6 3 3 3
QTY 45 6 3 3 3
Pos 5 4 3 2 1
QTY 45 6 3 3 3
QTY 45 6 3 3 3
QTY 45 6 3 3 3
Pos 5 4 3 2 1
QTY 45 6 3 3 3
QTY 45 6 3 3 3
QTY 18 6 3 3 3
* Bore Code for Pipe * Weight of one carrier with all accessiories
73
756690-BC* Carrier Assembly for Drill Collar - Second Upgraded Insert Cont.
Pos 5 4 3 2 1 Part-No. 350706 775056 775633-1 756057 756693 756690-276 5.1/2x4.3/4 plain 150 Part-No. 350511 775056 775655-1 756057 756695 756690-293 8.1/2x8plain 108 Part-No. 350111 775056 775656-1 756057 756696 756690-298 9.1/2x9.1/2 plain 95 QTY 27 6 3 3 3 Part-No. 350510 775056 775654-1 756057 756694 756690-284 6.3/4x6.1/4 plain 129 Part-No. 350311 775056 775655-1 756057 756695 756690-295 8.1/2x8.1/4 plain 106 QTY 36 6 3 3 3 Part-No. 350310 775056 775654-1 756057 756694 756690-286 6.3/4x6.1/2plain 117 Part-No. 350111 775056 775655-1 756057 756695 756690-296 8.1/2x8.1/2 plain 103 QTY 36 6 3 3 3 Part-No. 350110 775056 775654-1 756057 756694 756690-287 6.3/4x6.3/4plain 115 Part-No. 350511 775056 775656-1 756057 756696 756690-297 9.1/2x9plain 99 QTY 36 6 3 3 3 Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)* Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)* Name Insert Screw Insert Retainer Guide Pin Carrier Assembly Size Weight (kg)*
Pos 5 4 3 2 1
QTY 45 6 3 3 3
QTY 45 6 3 3 3
QTY 45 6 3 3 3
QTY 45 6 3 3 3
Pos 5 4 3 2 1
QTY 45 6 3 3 3
* Bore Code for Pipe * Weight of one carrier with all accessiories
74
8 10 3 7 1
6 4 11 5 9 2
75
5 16
4 2
76
21
2 4 5 9 3 6 5 Guide Plate
25 26 24 17 16 15 14 18 20 19
27
Lifting eye mit Loctite sichern
77
2 1
10
9 8 5
11
11 6 27.6 8
B4 B7 A4 A8
Verteilerblock Verteilerblock
11
6 1 8 13
A10
HCS
27.7
A9
A10
A9
27.25 10
HCS
closed
closed
10 27.25 8 13 15 34 27.5
27.23
27.12 12
Verteilerplatte Ventilblock
12 27.8 10 27.23 8
B8
B7
A10
10 8
M4 M5
B6
B6
A8
8 14 27.9
B5 A5 M6
B3 A3
B8 A10
26 27.10 8 8
C2 C1 G1
A6
A6
A B
B3 A3 B2 A2
P T
M1 M2 B4 A4 B1 A1
27.26 14 14 27.15 15 10 4 15
B5 A5-1
27.24 27.26 8
B8 B7
27.27 10 24
26
16
27.14
24 14 13 27.13 27.16
M3
B7 B8
A8 A9
24
Verteilerblock
2
Verteilerblock
8
15
Slip
27.21 27.22 7
down
22 10
Slip
down
22
A C B
M4
3
R2
22 11
8 27.29 8 33 32 16 29 9 27.28 9 31 30 21 28
23 22
8 27.19 15 19 19 27.18
Verteilerblock
Trblech
27.17 15
R P
25 8
8
Feedback Feed back slips down Slip down
Power requirements
Type of connections
A: Center Hydraulic Guide System (if activated) and set the slips B: Raise the slips C: Feedback signal of slips (UP/DOWN) Connection A and B: Coupling complete G 3/8"with NPT 3/8Male Connection C and G: Coupling complete G 1/4"with NPT 1/4Male
Working pressure: 2175 -3040 Psi (150-210 bar) Max. pressure: 4350 Psi (300 bar) Flow rate: Min 10 Gpm (37,85 lpm)
79
80
81
6 5
756005
4 5
B3 A3 B1 A1 B5 A5
M1 M2 B4 A4 B2 A2
3 5 1 9 10 3 2
3 2
C2
C1
8 7 6 2
V1
C1
A7
G1
M3 A
B M4 G
83
3 2 3
A6 B6
X P T A B
A5
B5
A3 B3
7 2 756801
756802
756005
85
10
1 2
11 6 7 3 4 2 3 4
12 13
87
10 7 9 8
1 2
89
Technische Daten bersetzungsverhltnis Maximaler Druckluftdruck Mindestdruckluftdruck Empfohlener Druckluftdruck Schluckvolumen, Motor Pumpenleistung bei 8 bar (freier Auslass) Pumpendruck bei 8 bar Druckluft Luftverbrauch bei 8 bar Druckluft Anschluss Druckluftzufuhr G Anschluss Schmierfettzufhrung Druckseite G Geruschpegel ohne Belastung entsprechend ISO 9614-2
50:1 10 bar 2 bar 8 bar 220 cm3 1100 g/min 400 bar 400 l/min 1/4, Innengewinde 1/4, Auengewinde 78 dB(A) (2 m Abstand)
Empfohlene Anwendung Konstruktion zur problemfreien Schmierung mit Schmiermitteln bis NLGI Grad 2 und Verteilungsleitungen mittlerer Lnge. Die Verteilungsleistung hngt von der Viskositt und Temperatur des Schmiermittels ab. Die Pumpe kann auch in nicht-vertikalen Anlagen verwendet werden.
Betriebsbedingungen Um unntige Schden zu vermeiden und die Lebensdauer der Pumpe zu verlngern, empfehlen wir die Verwendung eines Kombinationsfilters in der Druckluftleitung sowie einer Druckminder- und Schmiervorrichtung, um sicherzustellen, dass die zugefhrte Druckluft nicht verunreinigt ist und mit dem empfohlenen Druck eingeleitet werden kann.
Neue Installationsleitungen sollten gereinigt werden, um die Beschdigung einzelner Komponenten in der Pumpe durch zurckgebliebene Metallteilchen zu vermeiden. Beim Austausch der Behlter das Ansaugrohr abdecken, damit keine Schmutzpartikel in das Ansaugrohr gelangen und das Schmiermittel im neuen Behlter verunreinigen.
Wartung
Den Schalldmpfer und Drucklufteinlassfilter regelmig reinigen, um eine problemfreie Verwendung der Pumpe zu gewhrleisten. Wenn keine Schmiervorrichtung in der Druckluftleitung installiert ist, die Pumpe hufig schmieren. Dazu 2 bis 3 Tropfen hochwertigen ls ber den Drucklufteinlassanschluss in regelmigen Abstnden einleiten.
Gewhrleistung
Die Pumpen sollten innerhalb des Gewhrleistungszeitraums nur vom autorisierten PRESSOLWartungspersonal geffnet oder repariert werden.
Sicherheit
VORSICHT! Die Druckluftleitung muss getrennt und die Steuerungsvorrichtung des Schmiermittels bettigt werden, um sicherzustellen, dass die Pumpe vor dem ffnen und berprfen der Pumpeneinheit drucklos ist. Aus Sicherheitsgrnden die Druckluftleitung trennen, wenn die Pumpe nicht verwendet wird, da sonst der Druck in der Pumpe erhalten bleibt.
4 7
Part-No. 775814 755719 755402 775813 775812
5
Description Box Screw Lifting Eye Bolt Square Bore Wrench Turnscrew
91
2 5
1 2 3 4 5
92
93
9 8 1 4 3
12
5
756750 Parts list
Pos. 1 2 3 4 5 6 7 8 9 10 11 12 QTY 1 1 1 1 1 1 1 1 1 10 1 1 Part-No. 756751 756752 756753 756754 756793-3 756785 645181 756775 756757 645602-11 755127 756790
6
Description
10
11
Assembly, housing left Assembly, housing right Hinge Pin Screw Bolt Nut Cotter pin Bolt Tool Screw Securing Wire Grease nipple
95
3 2 9 5 1 8
97
1 2
756787 Parts list
Pos. 1 2 QTY 1 2 Part-No. 756788 756795 Description Bushing Bolt
PN 89207
3 4
99
7 1 6 4 5 6 3
2 6
757008-G see HUK UP KIT
12
G A
C B
11 10 4 3
PS 500
7
757008 see HUK UP KIT
1
Park-Station
101
756860 Multi coupling kit for hydraulic connection above the iron roughneck rails
2 5 1
11
12 10 4
755008 see HUK UP KIT 615949-G see HUK UP KIT
7 1
Park-Station
PS 500
11 12 13
102
2 8 7 6 9 10 1
4 3
103
Reducing Bushing: PN 553610 for 9.5/8" - 10.3/4" PN 553611 for 2.3/8" - 8.5/8"
1
553600 Parts list
Pos. 1 2 3 4 Qty. 2 2 4 4 Part no. 553601 553602 553468 613903
4
Description Body Hinge Pin Assembly Lifting Eye Bowl Fitting Handle
105
756850-RSP Spare parts list for Multi coupling kit (2 years operational)
Pos. 4 5 6 7 8 9 10 Qty. 3 3 1 1 1 1 4 Part no. 775333 775363 775334 775364 775362 775332 775340 Description Socket Plug Socket Plug Locking unit Guide unit O-ring
756750 RSP-Spare parts list for B+V Wiper System (2 years operation)
Qty. 2 1 1 10 6 8 1 5 3 Part no. 756760 756757 756753 645602-11 756791 756790 756787 755127 756789 Description Pipe Wiper 19 O.D., Dual, Split Type Tool Hinge Pin Screw Grease Nipple Grease Fitting Retainer for locking pin Safety Rope for Screws Screw