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ROTOR
Lamination from Metal
Not OK
HV Testing OK Commutator hooks are welded by Hot Stacking machine and checked
Rework
Not OK
Surge Testing OK Wound rotors are sent for varnishing in Varnish Trickling machine with inbuilt oven
STATOR
Lamination from Metal
Copper winding is made by winding the wires on fixtures rotating on synchronous motor
Connections are made manually and the wire joints are soldered
Motor Housing
Top Housing Bottom Housing
Complete Top Housing sent for Assembly Complete Bottom Housing sent for Assembly
ASSEMBLY
Stator is fit on
Bearing is put on
Screw in the bottom housing is tightened after adjusting the motor movement
Carbon Brushes are inserted in brush guides in bottom housing and connections are made