SREE SASTHA INSTITUTE OF ENGINEERING & TECHNOLOGY CHEMBARAMBAKKAM

DEPARTMENT OF MECHANICAL ENGINEERING

SEMESTER: VII FINAL YEAR

SUBJECT CODE / NAME: 113751 / COMPUTER AIDED SIMULATION AND ANALYSIS LABORATORY

113751

COMPUTER AIDED SIMULATION AND ANALYSIS LABORATORY LIST OF EXPERIMENTS

L T P C 0 0 3 2

A.

SIMULATION

Simulation of Air conditioning system with condenser temperature and evaporator temperatures as input to get COP using C /MAT Lab. Simulation of Hydraulic / Pneumatic cylinder using C / MAT Lab. Simulation of cam and follower mechanism using C / MAT Lab. B. ANALYSIS (SIMPLE TREATMENT ONLY) 1. Stress analysis of a plate with a circular hole. 2. Stress analysis of rectangular L bracket 3. Stress analysis of an axi-symmetric component 4. Stress analysis of beams (Cantilever, Simply supported, Fixed ends) 5. Mode frequency analysis of a 2 D component 6. Mode frequency analysis of beams (Cantilever, Simply supported, Fixed ends) 7. Harmonic analysis of a 2D component 8. Thermal stress analysis of a 2D component 9. Conductive heat transfer analysis of a 2D component 10. Convective heat transfer analysis of a 2D component TOTAL: 45 PERIODS LIST OF EQUIPMENTS (For a batch of 30 students) Computer System 17 VGA Color Monitor Pentium IV Processor 40 GB HDD 512 MB RAM Color Desk Jet Printer Software Suitable analysis software C / MATLAB 30 37

01 30 licenses 5 licenses

Contents ANSYS
1. STRESS ANALYSIS OF A BICYCLE SPANNER 2. STRESS ANALYSIS OF RECTANGULAR BRACKET 3. STRESS ANALYSIS OF BEAMS 4. 2D -THERMAL STATIC ANALYSIS OF CHIMNEY 5. 2D -THERMAL STATIC ANALYSIS OF COMPOSITE WALL2D 6. NATURAL FREQUENCY OF FRAME 7. STRESS ANALYSIS OF AN AXI SYMMETRIC COMPONENT

MAT LAB
8. INTRODUCTION OF MAT LAB 9. SIMULATION OF AIR CONDITIONING SYSTEM 10. SIMULATION OF HYDRAULIC CYLINDER 11. SIMULATION OF CAM AND FOLLLOWER MECHANISM

1. STRESS ANALYSIS OF A BICYCLE SPANNER

Aim : To analyse the stress distribution of a bicycle spanner. Problem Description : The bicycle spanner is as shown in figure below made of steel with a modulus of elasticity E = 200GPa and a Poissons ratio = 0.32. The spanner is 3 mm thick. Determine the von - mises stress under the given distributed load and boundary conditions.

I . Starting : Click start ANSYS ANSYS product launcher: Launch ANSYS Multiphysics File Management browse the directory for saving and retrieving the files. II. Preprocessing: Preference tick structural select h method ok Title: Utility menu file change title spanner ok Utility menu plot replot. Elements: Main menu preprocessor element type add/edit/delete add structural mass solid Quad 8 node (Plane 82) ok options select plane stress w/thk. in K3 option ok close. Real constants: Main menu preprocessor Real constants add/edit/delete add ok enter the thickness as 3 ok close.

Material Properties: Main menu preprocessor Material props material models structural linear elastic isotropic Youngs modulus (EX = 200e3) and Poissons ratio (PRXY = 0.32) ok. Modeling: Main menu preprocessor modeling create areas rectangle by centre & corner enter 0,0,1000,150 ok Main menu preprocessor modeling create areas solid circle enter -500, 0,125 ok. Main menu preprocessor modeling create areas solid circle enter 0,0,125 ok Main menu preprocessor modeling create areas solid circle enter 500,0,125 ok Main menu preprocessor modeling operate Boolean add areas pick all ok Main menu preprocessor modeling create areas polygon hexagon enter 0,0,90,blank space apply - 500,0,70, blank apply 500,0,70, blank ok Main menu preprocessor modeling operate Boolean subtract area select base area ok select subtracting area (all hexagons) ok. Utility menu plot ctrls hard copy to file jpegsave to : spanner.jpg ok Main menu preprocessor Meshing size cntrl manual size global size enter size as 5 ok. Main menu preprocessor meshing mesh tool mesh areas pick all ok. Utility menu plot ctrls hard copy to file jpegsave to: spanner mesh ok. Boundary conditions and Loads: Utility menu plot keypoints keypoints ok. Utility points select entites keypoints by num/pick ok select left hexagon keypoints ok Utility points plot keypoints keypoints ok Main menu solution define loads apply structural displacement on keypoints pick all select all DOF ok Utility menu select everything Utility menu plot multiplot Main menu solution define loads apply structural pressure on lines select by cursor top right horizontal line ok enter pres = 5 ok

Utility menu plot ctrls hard copy to file jpeg save to : spanner load.jpg ok Main menu solution solve current LS. Gen. Post processor plot results contour plots nodal solu. stress von mises ok Utility menu plot ctrls hard copy to file jpeg save to : spanner stress result.jpg ok Utility menu file save as spanner.db ok Utility menu file write db log file spanner.lgw ok.

III. Solution IV. Post processor

2. STRESS ANALYSIS OF RECTANGULAR BRACKET

Aim : To analyse the stress distribution of a rectangular bracket. Problem Description : The corner bracket as figure below is subjected to a distributed load 0.2N/mm2 on the top surface. It is fixed around the hole surfaces. The bracket is made of steel with a modulus of elasticity of 2x10 5 N/mm2 and = 0.3 Plot the deformed shape Also plot the von - mises stress distribution in the bracket.

I . Starting : Click start ANSYS ANSYS product launcher: Launch ANSYS Multiphysics File Management browse the directory for saving and retrieving the files. II. Preprocessing: Preference tick structural select hmethod ok Title: Utility menu file change title bracket ok

Utility menu plot replot. Elements: Main menu preprocessor element type add/edit/delete add structural mass solid Tet.10 node (SOLID92) ok

Material Properties: Main menu preprocessor Material props material models structural linear elastic isotropic Youngs modulus (EX = 2x105) and Poissons ratio (PRXY = 0.3) ok. Modeling: Main menu preprocessor Modeling create volume block by 2 corner & z enter 0, 0, 50, 75, -5 ok. Utility menu pltctrl pan zoom rotate iso close Main menu preprocessor Modeling create volume cylinder solid cylinder 25,25,7,-5 apply 25,50,7,-5 ok Main menu Preprocessor Modeling operate Boolean subtract volume select base volume ok select subtracting volume (circles) ok. Utility menu plot replot Utility menu work plane offset WP by increments enter X, Y, Z offset enter 0, 75,-5. Utility menu work plane offset WP by increments enter XY, YZ, ZX offset enter 0,90,0. Main menu preprocessor Modeling create volume block by 2 corner & z enter 0, 0, 50, 75, -5 ok Utility menu work plane offset WP by increments enter XY, YZ, ZX offset enter 0,90, 0. Utility menu warplane offset WP to global origin. Utility menu Plot Multi plot Main menu preprocessor Modeling create Areas arbitrary through KPs click key points (5,2,26,25,32) ok Utility menu plot Multi plot Main menu preprocessor Modeling Operate Extrude Areas Along Normal Click area 17 Dist = -5 ok Utility menu plot cntrl hard copy to file jpeg save to: bracket. jpg ok

Main menu preprocessor Meshing size cntrl smart size basic enter size level as 7 ok. Main menu preprocessor Meshing mesh volumes pick all ok. Utility menu plot ctrls hard copy to file jpeg save to: bracket mesh ok. Boundary conditions and Loads: Utility menu select entities area by num/pick by location click circular inner areas apply ok. Utility menu plot areas. Main menu solution define loads apply structural displacement on area pick all select all DOF ok Utility menu select everything. Utility menu select entities area by num/pick click top surface areas( 1&21) ok. Utility menu plot areas. Main menu solution define loads apply structural pressure on area pick all ok enter pres = 0.2 ok. Utility menu select everything Utility menu plot cntrls hard copy to file jpeg save to : bracket load.jpg ok Main menu solution solve current LS Gen. Post processor plot results contour plots nodal solu. stress von mises ok Utility menu plot ctrls hard copy to file jpeg save to : bracket stress result.jpg ok Utility menu file save as bracket.db ok Utility menu file write db log file bracket.lgw ok.

III. Solution IV. Post processor

3. STRESS ANALYSIS OF BEAMS

Aim : To analyse the stress distribution of hollow cast iron member when one end is fixed and other end is loaded.. Problem Description : A cast iron hollow member used in machine tools structure is fixed at one end and loaded at the other end. The material properties are Youngs modulus is 165GPa. and Poissons ratio is 0.3. Analyze for the vonmises stress.

I . Starting : Click start ANSYS ANSYS product launcher: Launch ANSYS Multiphysics File Management browse the directory for saving and retrieving the files.

II. Preprocessing: Preference tick structural select hmethod ok Title: Utility menu file change title tube ok Utility menu plot replot. Elements: Main menu preprocessor element type add/edit/delete add structural mass solid Brick 8node (Solid 45) ok Material Properties: Main menu preprocessor Material props material models structural linear elastic isotropic Youngs modulus (EX = 1.65e3) and Poissons ratio (PRXY = 0.3) ok. Modeling: Main menu preprocessor modeling Create Areas Rectangle By center and corner enter width = 1000: height = 250 ok. Main menu preprocessor Modeling Create Areas Rectangle By center and corner enter width = 200: height = 100 ok. Main menu preprocessor Modeling Operate Subtract Areas select base area (1) apply select area to be subtracted (2) ok. Main menu preprocessor Modeling Operate Extrude Areas by xyz offset select area (3) ok enter x,y,z value as 0,0,250 ok. Utility menu plotctrl pan,zoom,rotate iso close. Utility menu Work plane display work plane. Utility menu work plane offset WP by increments enter x,y,z offset as 500,0,125 apply. Enter XY, YZ, ZX angles as 0,0,90 ok. Main menu preprocessor Modeling Create Areas Rectangle By center and corner enter width = 200, height = 200 ok. Utility menu work plane offset WP by increments Enter XY, YZ, ZX angles as 0, 0,-90 ok. Main menu preprocessor Modeling Operate Extrude Areas by xyz offset select area (200x200) ok enter x,y,z value as -1000,0,0 ok. Preprocessor Modeling operate subtract volumes select base volume apply select volume to be subtracted ok Utility menu plot volume.

Utility menu work plane offset WP to global origin Utility menu plot cntrl hard copy to file jpeg save to: beam. jpg ok Meshing size cntrl smart size basic enter LVL as10 ok. Meshing mesh tool mesh volume pick all ok. Utility menu plot cntrl hard copy to file jpeg save to: beam mesh. jpg ok Boundary conditions and Loads: Utility menu select entities areas by num/pick apply select left side area apply ok. Utility menu select entities nodes attached to areas, all apply ok. Utility menu plot nodes. Main menu solution loads apply structural displacement on nodes pick all apply all DOF ok. Utility menu select everything Utility menu select entities lines by num/pick apply select top line of the right end apply ok. Utility menu select entities nodes attached to lines, all apply ok. Utility menu plot nodes Main menu solution loads apply force on nodes pick all ok enter = -50,000 ok. Utility menu select everything Utility menu plot multiplot Utility menu plot cntrls hard copy to file jpeg save to : bracket load.jpg ok Main menu solution solve current LS. Gen. Post processor plot results contour plots nodal solu. stress von mises ok Utility menu plot ctrls hard copy to file jpeg save to : beam result.jpg ok Utility menu file save as beam.db ok Utility menu file write db log file beam.lgw ok. Fy

III. Solution IV. Post processor

4. 2D-Thermal static Analysis of Chimney

Aim : To analyse the temperature distribution of chimney. Problem Description : Consider a small chimney constructed from two different materials as shown in figure below with its dimensions. The inner layer is constructed from concrete with a thermal conductivity 0.07W/m-k. The outer layer of the chimney is constructed from bricks with a thermal conductivity 0.04 W/m-K. The temperature of the hot gases on the inside surface of the chimney is assumed to be 140K, with a convection heat transfer coefficient of 0.037W/m-K. The outside surface is exposed to the surrounding air, which is at 10K, with a corresponding convection heat transfer coefficient of 0.012W/m-K. Determine the temperature distribution within the concrete and the brick layer under steady-state conditions .

I . Starting : Click start ANSYS ANSYS product launcher:

Launch ANSYS Multiphysics File Management browse the directory for saving and retrieving the files. II. Preprocessing: Preference tick thermal select hmethod ok Title: Utility menu file change title chimney ok Utility menu plot replot. Elements: Main menu preprocessor element type add/edit/delete add thermal mass solid quad. 4node 55 ok Material Properties: Main menu preprocessor Material props material models material model 1 thermal conductivity isotropic enter KXX1 = 0.037 ok. Material new model material ID 2 material model 2 thermal conductivity isotropic enter KXX2 = 0.012 ok. Modeling: Main menu preprocessor modeling Create Areas Rectangle by center and corner enter 0,0,26,26 ok. Main menu preprocessor Modeling Create Areas Rectangle By center and corner enter 0,0,13,13 ok. Main menu preprocessor Modeling Operate boolean subtract area select base area apply select area to be subtracted ok. Main menu preprocessor Modeling Create Areas Rectangle By center and corner enter 0,0,13,13 ok. Main menu preprocessor Modeling Create Areas Rectangle By center and corner enter 0,0,12,12 ok. Main menu preprocessor Modeling Operate boolean subtract area select base area apply select area to be subtracted ok. Main menu preprocessor Modeling Operate boolean glue area pick all ok. Utility menu plot cntrl hard copy to file jpeg save to: chimney. jpg ok Main menu preprocessor Meshing size cntrl manual size global size enter SIZE as 0.25 ok. Main menu preprocessor meshing mesh attributes difficult attributes select element 1; material 1 ok.

Main menu preprocessor Meshing mesh tool mesh pick brick area (3) ok. Main menu preprocessor Meshing mesh attributes difficult attributes select element 1 ; material 2 ok. Main menu preprocessor Meshing mesh tool mesh pick concrete area (1) ok Utility menu plot cntrl hard copy to file jpeg save to: chimney mesh. jpg ok Boundary conditions and Loads Main menu solution define loads apply thermal convection on lines select by mouse; all outer lines (1, 2, 3, 4) ok enter ValI 0.012 enter Val2I 10 ok. Main menu solution define loads apply thermal convection on lines select by mouse; all inner lines (13, 14,15, 16) ok enter ValI 0.037 enter Val2I 140 ok. Utility menu plot cntrls hard copy to file jpeg save to : chimney load.jpg ok

III. Solution Main menu solution solve current LS. Gen. Post processor plot results contour plots nodal solu. DOF solu. temperature ok (to plot temperature distribution) Utility menu plot ctrls hard copy to file jpeg save to: chimney temp.jpg ok Gen. Post processor plot results contour plots nodal solu. DOF solu. thermal gradient thermal gradient vector sum ok (to plot thermal gradient) Utility menu gradient.jpg ok Path Operations: Gen. Post processor path operations define path on working plane arbitrary path ok select two points on the working plane to define the path ok enter NAME as path AA ok. Gen. Post processor path operations map onto path enter TEMP DOF solution temperature ok Gen. Post processor path operations plot path items on graph Select TEMP ok. Utility menu plot ctrls hard copy to file jpeg save to : temp.plot.jpg ok Utility menu file save as chimney.db ok plot ctrls hard copy to file jpeg save to : chimney thermal IV. Post processor

Utility menu file write db log file chimney.lgw ok.

5. 2D Thermal Static Analysis of composite Wall

Aim : To analyse the temperature distribution of a composite wall. Problem Description : A wall of an industrial oven of three oven consists of three different materials as shown in figure below. The first layer is composed of 5m of insulating cement with a clay binder that has a thermal conductivity of 0.08W/mK. The second layer is made from 15m of 6-ply asbestos board with a thermal conductivity of 0.074W/mK. The exterior wall consists of 10cm common brick with a thermal conductivity of 0.72W/mK. The inside wall temperature of the oven is 200K and the outside air is at 30K with a convection coefficient of 40W/m2K. Determine the temperature distribution along the composite wall.

I . Starting : Click start ANSYS ANSYS product launcher: Launch ANSYS Multiphysics File Management browse the directory for saving and retrieving the files. II. Preprocessing:

Preference tick thermal select h method ok Title: Utility menu file change title composite wall ok Utility menu plot replot. Elements: Main menu preprocessor element type add/edit/delete add thermal solid Quad 4node 55 ok close. Material Properties: Main menu preprocessor Material props material models material model 1 thermal conductivity isotropic enter KXX1 = 0.08 ok. Main menu preprocessor Material props material models material model 2 thermal conductivity isotropic enter KXX2 = 0.074 ok. Main menu preprocessor Material props material models material model 3 thermal conductivity isotropic enter KXX3 = 0.72 ok. Modeling: Main menu Preprocessor Modeling create area Rectangle by 2 corners values as per below apply & continue for other areas ok.

S.NO 1 2 3

WP - X 0 5 20

WP - Y 0 0 0

WIDTH 5 15 10

HEIGHT 10 10 10

Main menu preprocessor modelingoperate Boolean glue area pick all ok Utility menu plot ctrls numbering tick Area numbers ok Utility menu plot Areas. Main menu preprocessor meshing size cntrls Global size edge length 0.5 ok Main menu preprocessor meshing default attributes select element 1; material 1 ok Main menu preprocessor meshing mesh tool mesh select area1 ok Main menu preprocessor meshing default attributes select element 1; material 2 ok Main menu preprocessor meshing mesh tool mesh select area2 ok

Main menu preprocessor meshing default attributes select element 1; material 3 ok Main menu preprocessor meshing mesh tool mesh select area3 ok Utility menu plot ctrls hard copy to file jpegsave to : composite wall mesh.jpg ok Boundary conditions and Loads: Main menu solution define loads apply thermal temperature on lines select the left side line of area 1 select temp. enter VALUE = 200 ok. Main menu solution define loads apply thermal convection on lines select the right side line of area 3 HF = 40; temp. = 30 ok. Utility menu plot ctrls hard copy to file jpeg save to: composite wall load. jpg ok

III. Solution Main menu solution solve current LS. Gen. Post processor plot results contour plots nodal solu. DOF solu. temperature ok (to plot temperature distribution) Utility menu plot ctrls hard copy to file jpeg save to: composite wall temp. result.jpg ok. Gen. Post processor list results contour plots nodal solu. DOF solu. Temperature ok (to list temperature distribution). Click print screen open word file and paste it save the document. Utility menu file save as composite wall .db ok Utility menu file write db log file composite wall .lgw ok. IV. Post processor

6. Natural frequency of frame

Aim : To find the natural frequency of the frame. Problem Description : Consider the frame as shown in below. The frame is made of steel with E = 2x105N/mm2. The cross section area and MI of the frame are given in the figure and it is fixed as shown. Determine the natural frequency of the frame.

I . Starting : Click start ANSYS ANSYS product launcher: Launch ANSYS Multiphysics

File Management browse the directory for saving and retrieving the files. II. Preprocessing: Preference tick thermal select h method ok Title: Utility menu file change title Natural frequency of frame ok Utility menu plot replot. Elements: Main menu preprocessor element type add/edit/delete add structural beam 2D elastic (beam 3) ok close. Real constant: Main menu preprocessor real constant add add ok enter the set no as 1 enter Area = 4950mm2, IZZ = 131600, Height 310 ok. Main menu preprocessor real constant add add ok enter the set no as 2 enter Area = 4950mm2, IZZ = 194200, Height 400 ok. Material Properties: Main menu preprocessor Material props material models material model 1 structural linear elastic isotropic enter EX = 2e5, PRXY = 0.3, DENS = 7830 ok. Modeling: Main menu Preprocessor Modeling create nodes in active CS. Enter node number as1 and its location (x,y,z values) apply & continue for other nodes Ok; N1 0,0,0; N2 0,180,0; N3 240,180,0; N4 240,0,0 ok. Utility menu plot cntrls numbering tick node numbers ok. Utility menu plot nodes. Main menu Preprocessor meshing mesh attributes default attributes select element 1; material 1; real const 1 ok. Main menu Preprocessor Modeling create elements auto numbered through nodes select by cursor node 1 & 2 apply node 3 & 4 ok. Main menu Preprocessor meshing mesh attributes default attributes select element 1; material 1; real const 2 ok. Main menu Preprocessor Modeling create elements auto numbered through nodes select by cursor node 2 & 3 ok. Utility menu plot cntrls numbering element numbers ok. Utility menu plot elements. Utility menu plot ctrls hard copy to file jpeg save to : frame.jpg ok

Boundary conditions and Loads: Main menu solution define loads apply structural displacement on nodes select nodes 1&4 ok select all DOF ok. Utility menu plot ctrls hard copy to file jpeg save to : frame load.jpg ok Main menu solution Analysis type new analysis Modal. Main menu solution Analysis type Analysis option enter No. of modes extract = 3 & No. of modes to expand = 3 ok ok. Utility menu plot ctrls hard copy to file jpeg save to: frame load. jpg ok Main menu solution solve current LS.

III. Solution

IV. Post processor Gen. Post processor Read results First set. Gen. Post processor plot results contour plots nodal solution DOF solu. Displacement vector ok. Utility menu plot ctrls contour plots hard copy to file jpeg save to: frame displacement first set.jpg ok. Utility menu plot ctrls Animate Mode shape DOF solution deformed shape ok Gen. Post processor Read results next set. Gen. Post processor plot results contour plots nodal solution DOF solu. Displacement vector ok. Utility menu plot ctrls contour plots hard copy to file jpeg save to: frame displacement next set.jpg ok. Utility menu plot ctrls Animate Mode shape DOF solution deformed shape ok Gen. Post processor Read results next set. Gen. Post processor plot results contour plots nodal solution DOF solu. Displacement vector ok. Utility menu plot ctrls contour plots hard copy to file jpeg save to: frame displacement next set.jpg ok. Utility menu plot ctrls Animate Mode shape DOF solution deformed shape ok Utility menu file save as frame .db ok

Utility menu file write db log file frame .lgw ok.

7. STRESS ANALYSIS OF AN AXI SYMMETRIC COMPONENT

Aim : To analyse the stress distribution of a closed tube. Problem Description : A 3/4 cross section view of the closed tube made from steel as shown in fig. Point loads 100N/mm2 will be applied at the center of the top and bottom plate and the inner pressure 50N/mm2 Using the axi-symmetric method to determine the von mises stress.

I . Starting : Click start ANSYS ANSYS product launcher: Launch ANSYS Multiphysics File Management browse the directory for saving and retrieving the files. II. Preprocessing: Preference tick structural select hmethod ok Title: Utility menu file change title tube ok Utility menu plot replot. Elements: Main menu preprocessor element type add/edit/delete add structural mass solid Quad 8 node (Plane 42) ok options select Axi - symmetric in K3 option ok close. Material Properties: Main menu preprocessor Material props material models structural linear elastic isotropic Youngs modulus (EX = 200e3) and Poissons ratio (PRXY = 0.3) ok. Modeling: Main menu preprocessor modeling Create Areas Rectangle By Dimensions. Note : For an axisymmetric problem, ANSYS will rotate the area around the y-axis at x=0. Therefore, to create the geometry mentioned above, we must define a U-shape.We are

going to define 3 overlapping rectangles as defined in the following table:

Main menu preprocessor modeling operate Boolean add areas pick all ok Utility menu plot cntrl hard copy to file jpeg save to: tube. jpg ok Main menu preprocessor Meshing size cntrl Manual Size Areas All Areas enter size level as 2 ok. Main menu preprocessor Meshing mesh Areas pick all ok Utility menu plot ctrls hard copy to file jpeg save to: tube mesh ok. Boundary conditions and Loads: Main menu loads define loads apply structural displacement Symmetry B.C. On Lines left side top and bottom line ok. Main menu loads define loads apply structural displacement On Nodes click top node in the axis of the tube enter 50 click bottom node in the axis of the tube enter -50 ok. Main menu loads define loads apply structural pressure On line click inner tube dia enter 100 ok. Utility menu plot ctrls hard copy to file jpeg save to : tube load.jpg ok

III. Solution Main menu solution solve current LS. Gen. Post processor plot results contour plots nodal solu. stress von mises ok Utility menu plot ctrls hard copy to file jpeg save to : tube stress result.jpg ok Gen. Post processor plot results contour plots nodal solu. displacement vector sum ok Utility menu plot ctrls hard copy to file jpeg save to : tube displacement result.jpg ok IV. Post processor

Utility menu file save as tube.db ok Utility menu file write db log file tube.lgw ok.

9. SIMULATION OF AIR CONDITIONING SYSTEM

Problem Description : The simple vapour compression refrigeration system works on freon 22 as a refrigerant. The enthalpy of air refrigerant entering into the compressor is 1565kJ/kg. The enthalpy of the refrigrant extraction into the compressor is 1780kJ/kg and the enthalpy of the evaporator temp. is 260kJ/kg. Calculate the COP of the refrigerator, compressor work and heat extracted by the refrigerant. Take mass flow rate of the refrigerant 0.5kg/sec. Assume the condition of the refrigerant is dry and saturated before entering the compressor. Aim :

To perform the simulation of air conditioning system, to find the COP and the power required for the system. Formulae used :
Work done = h2 - h1 in kJ/kg Refrigerating Effect = h1 - h4 in kJ/kg

COP = Refrigerating Effect / Work done

Power = m (h2 - h1) in kW.

Procedure: 1. Open the MATLAB application from programs 2. Choose a new simulation by selecting the ne icon or file new option 3. A screen appears, go to the formulae section and the pick the necessary tool boxes and drag and drop it in the working space. 4. The constants are given namely h1, h2, h4, P etc. and then they are selected, right clicked and create
subsystem is made. 5. Then the values of numbers are provided as gain. 6. They are dragged and dropped and placed in screen. 7. Then select the operation required and make the icons inside the work area. 8. Then to obtain the results, use the display box. 9. Now rename all the tool box icons and then create a subsystem and mask wherever necessary. 10. Connect the input and output based on the equation (i.e) use the formulae given. 11. Now click the run icon ad thereby the simulation runs and displays the result.

10. SIMULATION OF HYDRAULIC SYSTEM

Problem Description : In a single acting reciprocating pump, the diameter of the cylinder is 152mm and the stroke is 304mm. The water is raised through a height of 18m at a pump speed of 40rpm. Calculate the theoretical power req. If the actual discharge is 0.212m3/s. Determine the coefficient of discharge. Aim : To perform the simulation of hydraulic system, to find the co efficient of discharge and the power required for
the system.

Formulae used :

Co efficient of Discharge = Q / Qt (Actual discharge / Theoretical discharge) where, Qt = ALN / 60 in m3/sec (A is area of the cylinder, L is stroke, N is speed) Power = w. Qt. H in kW.

Procedure: 1. Open the MATLAB application from programs 2. Choose a new simulation by selecting the ne icon or file new option 3. A screen appears, go to the formulae section and the pick the necessary tool boxes and drag and drop it in the working space. 4. The constants are given namely A, L, N, H, w etc. and then they are selected, right clicked and create
subsystem is made. 5. Then the values of numbers are provided as gain. 6. They are dragged and dropped and placed in screen. 7. Then select the operation required and make the icons inside the work area. 8. Then to obtain the results, use the display box. 9. Now rename all the tool box icons and then create a subsystem and mask wherever necessary. 10. Connect the input and output based on the equation (i.e) use the formulae given. 11. Now click the run icon ad thereby the simulation runs and displays the result.

11. SIMULATION OF CAM FOLLOWER MECHANISM

Problem Description : A cam is to be designed for a knife edge follower with the following data: Cam lift = 40mm during 90 of cam rotation with SHM. Dwell for the next 30 During the next 60 of cam rotation, the follower returns to its original position with SHM Dwell during the remaining 180 The radius of the base circle of the cam is 40mm.Determine the max. Velocity & acceleration of the follower during its outstroke & return stroke, if the cam rotates at 240rpm.

Aim : To perform the simulation of cam follower mechanism, to find the max velocity and acceleration of the follower during outstroke & return stroke for the system. Formulae used : Angular speed , = = 2N 60

s 2 o s Max. velocity of follower during return stroke , vrmax = = 2 r

Max. velocity of follower during outstroke , vomax = = Max. acceleration during outstroke, aomax =

2 2 s 2 2 o 2 2 s 2 2 r

Max. acceleration during return stroke, armax = Procedure:

1. Open the MATLAB application from programs 2. Choose a new simulation by selecting the ne icon or file new option 3. A screen appears, go to the formulae section and the pick the necessary tool boxes and drag and drop it in the working space. 4. The constants are given namely N, s, o, r, etc. and then they are selected, right clicked and create
subsystem is made. 5. Then the values of numbers are provided as gain. 6. They are dragged and dropped and placed in screen. 7. Then select the operation required and make the icons inside the work area. 8. Then to obtain the results, use the display box. 9. Now rename all the tool box icons and then create a subsystem and mask wherever necessary. 10. Connect the input and output based on the equation (i.e) use the formulae given. 11. Now click the run icon ad thereby the simulation runs and displays the result.