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GTO504 4 CHANNEL POWER AMPLIFIER SERVICE MANUAL Released 2007 Discontinued XXXX JBL Consumer Products 250

GTO504

4 CHANNEL POWER AMPLIFIER

SERVICE MANUAL

GTO504 4 CHANNEL POWER AMPLIFIER SERVICE MANUAL Released 2007 Discontinued XXXX JBL Consumer Products 250 Crossways

Released 2007 Discontinued XXXX

JBL Consumer Products 250 Crossways Park Dr.

Woodbury, New York

11797

Rev1 1/2008

GTO504

GTO504

-

CONTENTS -

SPECIFICATIONS ……………………………………… 1 PACKING…………………………………………… … 2 CONTROL/INSTALLATION DRAWINGS …….3

CONTROL/INSTALLATION INSTRUCTIONS……… 4 BASIC TROUBLESHOOTING……………………………5 EXPLODED VIEW/PARTS LIST…….….….………… 6 AMPLIFIER BLOCK DIAGRAM…………………….……7

ELECTRICAL PARTS LIST

P.C.B. DRAWINGS….……………………… …….……12 IC/TRANSISTOR PINOUTS ……………………….… 18 SCHEMATICS…………… ……………….……… … 19

……….……….…….…….8

GTO 504 Specifications

Output Power:

 

55W RMS x 4 channels @ 4 ohms; 1% THD + N

6.0V

(14.4V supply)

70W RMS x 4 channels @ 2 ohms; 1% THD + N

Signal-to-noise ratio:

140W RMS x 2 channel (bridged) @ 4 ohms; 1% THD + N 90dBA (reference 1W into 4 ohms)

Dynamic power:

105dBA (reference rated power into 4 ohms) 80W @ 2 ohms

Frequency response:

10Hz – 100kHz (–3dB)

THD+N 1KHz LPF=22KHz Channel Separation Input Impedance Maximum input signal:

0.05% (rated power @ 4 ohms) 45db (full rated power) >20K ohms

Maximum sensitivity:

 

100mV

Hi-Pass, Low Pass X-over Limits

32Hz – 320Hz ±20%

Bass Boost @ 50Hz

0-6dB

DC

Offset

<30mV

Output regulation:

Idle Current @ 4 ohms

Max Current Draw Remote Operating Voltages Turn-on delay time Circuit Protection Operating voltage range Dimensions:

Fuses:

.03dB @ 4 ohms

1.2A

<35A @ 2 ohms both channels driven ON 5V OFF 4V 2-3 sec Temperature (80±5C), Short circuit,

(8-16V)

13 13/16 x 10 3/8 x 2 1/8” (350 x 263 x 53mm) (2) x 20A

JBL continually strives to update and improve existing products, as well as create new ones. The specifications and details in this and related JBL publications are therefore subject to change without notice.

1

GTO504

GTO504

2

GTO504

GTO504

ABCDEF A B C
ABCDEF
A
B
C

3

10-3/8"

263mm

2-1/8"

53mm

GTO504 ABCDEF A B C 3 10-3/8" 263mm 2-1/8" 53mm 13-13/16" 350mm

13-13/16"

350mm
350mm

GTO504

GTO504

CAR AUDIO POWER AMPLIFIER OWNER’S MANUAL

Installation Warnings and Tips:

• Always wear protective eyewear when using tools.

• Disconnect the negative (–) lead from your vehicle’s battery.

• At the installation sites, locate and make a note of all fuel lines, hydraulic brake lines, vacuum lines and electrical wiring. Use extreme caution when cutting or drilling in and around these areas.

• If the amplifier’s fuse must be replaced, use only the same type and rating as that of the original.

• Choose a mounting location in the trunk or cargo area where the amplifier will not be damaged by shifting cargo.

• Make sure there is sufficient air circulation at the mounting location for the amplifier to cool itself.

• Make sure that the amplifier is mounted securely using nuts and bolts or the supplied mounting screws.

• Mount the amplifier so that it remains dry – never mount an amplifier outside the vehicle.

What’s in the Box? (4) #8 x 2-1/2" Philips panhead screws for mounting the amplifier (2) 20A ATC-type fuses (1) Owner’s Manual

Specifications

• 55W RMS x 4 channels @ 4 ohms and 1% THD + N*

• 70W RMS x 4 channels @ 2 ohms and 1% THD + N*

• THD+N: 0.02% (rated power @ 4 ohms)

• Signal-to-noise ratio: 90dBA (reference 1W into 4 ohms)*

• Signal-to-noise ratio: 105dBA (reference rated power into 4 ohms)

• Frequency response: 10Hz – 100kHz (–3dB)

• Max Power: 280 Watts * CEA-2006A compliant

Speaker Output Connectors

• Connect the speakers to these terminals observ- ing proper polarity.

• Four-channel operation: Connect the front left speaker to the Front L+ and L– terminals, and the front right speaker to the Front R+ and R– terminals. Repeat for rear speakers using the Rear R+ and R– terminals.

• Three-channel operation: Connect the stereo speakers to the Front terminals as above. Connect the single speaker into which the amplifier’s rear channels will be bridged to the Rear R+ and Rear L– terminals.

• Two-channel (bridged) operation: Connect one speaker to the Front R+ and Front L– termi- nals. Connect the other speaker to the Rear R+ and Rear L– terminals.

• Minimum speaker impedance for stereo opera- tion is 2 ohms. Minimum speaker impedance for bridged operation is 4 ohms. Fuses

• Replace only with same type and rating.

Power Input Connectors

• +12V: Connect to the positive terminal of the vehicle’s battery. 8 AWG wire is recommended. Install an appropriate fuse holder and fuse (40A minimum) within 18 inches of the battery. Make sure the wire is not damaged or pinched during installation. Install protective grommets when routing wires through the firewall or other sheet metal.

• GND: Connect to the vehicle’s chassis. Clear away the paint from the chassis location
• GND: Connect to the vehicle’s chassis. Clear
away the paint from the chassis location where
you will connect the ground wire. Use a ring
terminal, tapping screw and star washer.
Factory Bolt
Ring Connector
Ground Wire
Note: Remove any paint
below ring connector.
Star Washer

• REM: Connect to the “Remote Out” lead from source unit or to a source of switched 12V+ (ACC). Aux Output Connectors (RCA)

• Summed, nonfiltered pass-through output. Front right and rear right inputs are combined and sent to the right AUX output. Front left and rear left inputs are combined and sent to the left AUX output. Connect to the input of an additional subwoofer amplifier. Front Input Connectors (RCA)

• Connect to front RCA outputs from the source unit or signal processor.

Front Input-Level Control

• Used to match the front input level of the amplifier to the output level of the source unit.

• See for adjustment procedure. Front Crossover-Frequency Control

• 12dB/Octave crossover, variable from 32Hz to 320Hz.

• See for adjustment procedure.

4

Front Crossover-Filter Selector

• LPF – Select for subwoofer(s).

• Flat – Select for full-range speakers when no subwoofer will be used in the system.

• HPF – Select for midrange speakers or full-range speakers when a subwoofer is used in the system.

Rear Bass-Boost Control

• Set the Bass-Boost control according to your preference, being careful not to apply enough boost to damage your speaker(s). Rear Crossover-Filter Selector

• LPF – Select for subwoofer(s).

• Flat – Select for full-range speakers when no subwoofer will be used in the system.

• HPF – Select for midrange speakers or full-range speakers when a subwoofer is used in the system. Rear Crossover-Frequency Control

• 12dB/Octave crossover, variable from 32Hz to 320Hz

• See adjustment procedure in .

Rear Input-Level Control

• Used to match the rear input level of the amplifier to the output level of the source unit.

• See 16 for adjustment procedure. Power On LED

• Illuminated when the amplifier is on.

Protect LED

• Illuminated under any of the following fault conditions: Battery over/under voltage, short circuit in speaker wires, amplifier is too hot, amplifier’s output circuit has failed (DC voltage present in the amplifier’s output). Rear Input Connectors (RCA)

• Connect to rear RCA outputs from the source unit or signal processor. Setting Input Level

A Turn all Input-Level controls counterclockwise

to 6V (minimum).

B With a dynamic music track playing, turn head unit’s volume control to the 3/4 position.

C Turn Front Input-Level control clockwise until the music is so loud that it no longer sounds clear (distortion is present in the output).

D Turn Front-Input-Level control counterclock- wise gradually, just until the music sounds clear, once again.

E Front-level input is now adjusted correctly.

F Adjust Rear Input-Level control so that the level of the rear speakers is proportionate to the level of the front speakers according to your preference.

Setting the Crossover

A Crossover setting for 5" or larger full-range speakers when no subwoofer is included in the system.

B Crossover setting for midrange and/or full-range speakers when a subwoofer is included in the system.

C Crossover setting for subwoofers.

Note: Acceptable frequency ranges indicated

in gray.

GTO504

GTO504

Amplifier Troubleshooting Guide

1. Status LED on Amplifier not Lit - Head Unit (Source) Turned ON

Verify: A. Remote turn-on wire from source to amplifier has proper voltage

B. Power (B+) connections at amplifier, terminal blocks, and battery are secure

C. Ground (GND) connections at amplifier and vehicle chassis are secure

D. Battery B+ fuse (if used) is OK

E. Amplifier fuse is OK

F. B+ at battery and B+ at amplifier has proper voltage

2. Status LED’s Lit, No Output from Speakers in Normal Operating Condition

Verify:

A. RCA cables from amplifier to source are securely connected

B. Volume adjustment on amplifier is correctly adjusted

C. Source is ON and playing

3. Engine Noise From Speaker(s)

Turn source OFF, Disconnect RCA cables at amplifier. If noise stops, check equipment & cables leading to amplifier. Verify:

A. RCA cables are of good quality with no breakage to internal shields

B. RCA cables from source to amplifier are not run alongside any power cables

4. Amplifier Output Distorted Music

Verify:

A. Source output music to amplifier is not distorted

B. Source output sensitivity is correctly adjusted

5. Amplifier Shuts Down, Green LED.s are Lit - Amplifier is in Thermal Protection Mode

Verify: A. Amplifier is mounted with adequate air circulation around heatsinks or vents

B. Amplifier is not mounted under carpet or sealed enclosure

C. Speakers meet correct impedance for application (mono or stereo hookup)

6. Amplifier Does Not Turn ON, and Red LED is Lit Amplifier (and not Connected to a Shorted Speaker)

Verify: A. Speaker crossover (if used) is not defective

5

GTO504

GTO504

6

Front Plate

Standoff

Standoff

Part Number

Trans. Clamp

Trans. Clamp

Trans. Clamp

RCA CAP (red) RCA CAP (Wht)

Part Number

1380-0206-00

GTO504 1 2 3 4 5 6 INPUT RL 10 32 320 100K 10 50
GTO504
1
2
3
4
5
6
INPUT RL
10
32
320
100K
10
50
100K
OP
OP
AMP
4
ohm/2 ohm
speaker
2
D
D
A
MODE HP/FLAT/LP
BASS BOOST
MAIN AMP
VARIABLE LPF/HPF
VARIABLE
REAR RL
32Hz-320Hz/12dB
0dB-6dB/50Hz
BTL-4ohm
speaker
MODE HP/FLAT/LP
BASS BOOST
MAIN AMP
VARIABLE LPF/HPF
VARIABLE
REAR RR
32Hz-320Hz/12dB
0dB-6dB/50Hz
2
A
10
32
320
100K
10
50
100K
OP
OP
AMP
4
ohm/2 ohm
speaker
INPUT RR
C
C
AUX OUT L
OP
+15V
+VCC
power supply
Battery
AUX OUT R
-VCC
OP
-15V
INPUT L
B
B
10
32
320
100K
OP
OP
AMP
4
ohm/2 ohm
speaker
2
A
MODE HP/FLAT/LP
MAIN AMP
VARIABLE LPF/HPF
FRONT L
32Hz-320Hz/12dB
BTL-4ohm
speaker
MODE HP/FLAT/LP
MAIN AMP
VARIABLE LPF/HPF
FRONT R
32Hz-320Hz/12dB
2
A
10
32
320
100K
OP
OP
AMP
4
ohm/2 ohm
speaker
A
A
INPUT R
7
1
2
3
4
5
6
1
3
1
3
1
3
1
3

GTO504

GTO504 GTO504 Electrical Parts List       Part Number Reference Designator Qty  

GTO504 Electrical Parts List

     

Part Number

Reference Designator

Qty

 

Description

MAIN PCB

       

Resistors

       

0702-34R7-02

R25A R25B R25C R25D

4

Resistor

1/2W 4.7±5%

0702-3220-02

R46 R19 R20

3

Resistor

1/2W 22±5%

0702-2221-02

R20A R20B R20C R20D

4

Resistor

1/4W 220±5%

0702-2392-02

R45

1

Resistor

1/4W 3.9K±5%

0703-1220-03

R13A R13B R13C R13D R14A R14B R14C R14D R15A R15B R15C R15D R16A R16B R16C R16D

16

Resistor

1/8W 22±1%

0703-1470-03

R3A R3B R3C R3D R4A R4B R4C R4D

8

Resistor

1/8W 47±1%

0702-1101-02

R38 R39 R40 R41 R12A R12B R12C R12D

8

Resistor

1/8W 100±5%

0702-1821-02

R23A R23B R23C R23D R24A R24B R24C R24D

8

Resistor

1/8W 820±5%

0703-1102-03

R17D R17C R17B R17A R2D R2C R2B R2A R1D R1C R1B R1A

12

Resistor

1/8W 1K±1%

0702-1102-02

R27A R27B R27C R27D R28A R28B R28C R28D

8

Resistor

1/8W 1K±5%

0703-1332-03

R18A R18B R18C R18D R32

5

Resistor

1/8W 3.3K±1%

0702-1472-02

R37 R2

2

Resistor

1/8W 4.7K±5%

0703-1562-03

R19A R19B R19C R19D R26A R26B R26C R26D

8

Resistor

1/8W 5.6K±1%

0702-1562-02

R8A R8B R8C R8D R9A R9B R9C R9D

8

Resistor

1/8W 5.6K±5%

0702-1103-02

R5A R5B R5C R5D R6A R6B R6C R6D R7A R7B R7C R7D R10A R10B R10C R10D R11A R11B R11C R11D R50 R3 R1

23

Resistor

1/8W 10K±5%

0702-1473-02

R34

1

Resistor

1/8W 47K±5%

0702-1563-02

R56A R56B R56C R56D

4

Resistor

1/8W 56K±5%

0702-1104-02

R33 R43 R52 R55 R56

5

Resistor

1/8W 100K±5%

0705-50R1-06

R22A R22B R22C R22D

4

Resistor

5W 0.1*2 ±5% 26*5*18MM

0704-6151-02

R60 R61 R62 R63

4

Resistor

2W 150±5%

0702-2103-02

R36

1

Resistor

1/4W 10K±5%

Capacitors

       

06D131017000

C2A C2B C2D C3A C3B C3C C3D C2C

8

porcelin Cap

100pF/100V ±10%

06D212264103

C5 C4 C41 C42

4

Cap,Electro

220uF/25V ±20% 8*12 105C

06D211056001

C9D C9C C9B C9A

4

Cap,Electro

1UF/50V ±20% 5*11 105C

06D211074100

C37 C40 C7A C7B C7C C7D

6

Cap,Electro

100uF/25V ±20% 6.3*11 105C

 

C11A C11B C11C C11D C12A C12B C12C C12D

     

06D212266010

C15

9

Cap,Electro

22uF/50V ±20% 5*11 105C

06D213385001

C58 C59

2

Cap,Electro

3300UF/35V ±20% 22*25 105C

06D213375101

C31 C32

2

Cap,Electro

330UF/35V ±20% Ф8*16MM 105C

06D214765000

C38 C55

2

Cap,Electro

47UF/35V ±20% 5*11 105C

06D202264109

C18

1

Cap,Electro

22uF/25V ±20% 5*12 105C

06D211066301

C1A C1B C1C C1D

4

Cap,Electro

10UF/50V ±20% 5*11 105C

06D212285101

C17 C19

2

Capacitor

2200UF/35V Φ16*26MM ±20% 105C

06D321027200

C29

1

Capacitor

102/100V ±5%

06D321037200

C6 C7

2

Capacitor

103/100V ±5%

06D231047000

C28 C30 4C 3C C57 C56 C50 C49 C48 C47 C39 C14 C9 C8 C1

15

porcelin Cap

0.1uF/100V ±20%

06D321047200

C10D C10C C10B C10A C8D C8C C8B C8A

8

Capacitor

104/100V ±5%

06D233917000

C4A C4B C4C C4D C5A C5B C5C C5D

8

Capacitor

391/100V ±20%

06D234717001

C6A C6B C6C C6D

4

Capacitor

470PF/100V ±20%

06D211076100

E1 E2

2

CAP,Electro

100uF/50V ±20% 8*12 105C

Semiconductors

       

04WY-15BV204

ZD4 ZD5 ZD6 ZD7

4

diode schotty

15V DO-35 1W

04PT-4148-04

D1 D1A D1B D1C D1D D2 D2A D2B D2C D2D D11 D14 D15 D21

14

diode

1N4148 Gs 200MA 75V DO-35

04GS-C6A4-00

D7

1

diode

MIC6A4

03P1-1015-01

Q9A Q9B Q9C Q9D Q10A Q10B Q10C Q10D

8

Transistor

2SA1015 150MA 60V 400MW PNP TO-92

8

GTO504

GTO504 Part Number Reference Designator Qty   Description MAIN PCB        

Part Number

Reference Designator

Qty

 

Description

MAIN PCB

       

03N1-1815-01

Q1A Q1B Q1C Q1D Q2A Q2B Q2C Q2D Q4 Q5 Q7A Q7B Q7C Q7D Q22 Q23

16

Transistor

2SC1815GR 150MA 60V 400MW NPN TO-92

03P1-SA56-01

Q4A Q4B Q4C Q4D

4

Transistor

MPSA56 PNP TO-92

03P1-B647-01

Q12A Q12B Q12C Q12D

4

Transistor

2SB647 1A 120V 0.9W PNP TO-92

03N1-SA06-01

Q11A Q11B Q11C Q11D

4

Transistor

MPSA06 NPN TO-92

03N1-SA13-01

Q3A Q3B Q3C Q3D

4

Transistor

MPSA13 0.5A 30V NPN TO-92

03N1-8050-01

Q8A Q8B Q8C Q8D

4

Transistor

8050D NPN TO-92

03N1-667A-01

Q5A Q5B Q5C Q5D

4

Transistor

2SD667AC 1A 120V 0.9W NPN TO-92

03N1-35CW-26

Q6A Q6B Q6C Q6D

4

Transistor

TIP35CW NPN T0-247

03P1-36CW-26

Q13A Q13B Q13C Q13D

4

Transistor

TIP36CW PNP T0-247

04GS-R104-00

D3 D5 D6 D8 D9

5

diode

FR104 1A 400V 52MM

04WY-51AV104

D4

1

diode schotty

5.1V DO-35 0.5W

03D1-50N6-24

Q13 Q14 Q15 Q16

4

MOS Transistor

HFP50N06 TO-220

2202-1602-05

D10

1

Rectifier

UF1602CT AKA 16/200V TO-220

2202-1620-05

D12

1

Rectifier

MUR1620CTA KAD 16A/200V TO-220

03P1-1023-01

Q19

1

Transistor

2SA1023 TO-92 PNP

Miscellaneous

       

1501-0300-02

CN1

1

terminal

BTS3-24

1505-0800-01

CN3

1

terminal

BTS8-26

1401-0008-00

for F1

1

fuse holder

2PIN BXS2-09

1601-203G-00

F1

4

Fuse

20A/32V

3000-LGTO-01

T1

1

Transformer

φ37 6:12 L1=L2=0.8*10*6TS

L3=L4=0.8*5*12TS

1001-0003-10

L4 L6

2

inductor

φ11

1501-0209-00

CN4 CN5

2

socket

Pitch 2.54MM 2PIN

1501-1209-00

CN2

1

socket

Pitch 2.54MM 12PIN

1005-5R00-10

L1

1

toroidal inductor

5uH Φ23 Φ1.2*3 7T

2100-0069-02

 

1

wire

2PIN UL1007 AWG26 L=35mm 2.54,5mm

1380-0206-00

 

1

temperature

80C KSD301

switch

PL-L0002-000

JK1

1

 

GND-3

PL-A0051-000

 

1

Alum. Bar w/ Insulated paper

14.0x7.0x30.0

PL-A0049-000

 

1

Alum. Bar w/ Insulated paper

14.0x7.0x60.0

PL-A0052-000

 

2

Alum. Bar w/ Insulated paper

14.0x7.0x96.0

PREAMP/INPUT PCB

     

Resistors

       

0701-2221-03

R105A R112A

2

SMD resistor

SMD 2201/8W ±1% 0805

0701-2301-03

R231 R241 R330 R331

4

SMD resistor

SMD 3001/8W ±1% 0805

0701-2102-03

R106 R111 R119 R119A R120 R120A R226 R227

8

SMD resistor

SMD 1K1/8W ±1% 0805

0701-2682-03

R329 R324 R229 R224 R109A R109 R102A R102

8

SMD resistor

SMD 6.8K1/8W ±1% 0805

0701-2472-03

R310 R306 R230 R210

4

SMD resistor

SMD 4.7K1/8W ±1% 0805

 

R118A R118 R117A R117 R116A R116 R115A

     

0701-2562-03

R115

8

SMD resistor

SMD 5.6K1/8W ±1% 0805

0701-2103-03

R316 R315 R314 R313 R312 R311 R309 R308 R307 R305 R303 R302 R300 R211 R209 R208 R207 R205 R203 R202 R200 R125 R124 R114 R113A R113 R112 R110A R110 R108A R108 R107A R107 R105 R104A R104 R103A R103 R101A R101 R100A R100

42

SMD resistor

SMD 10K 1/8W ±1% 0805

0701-2223-03

R4 R3 R2 R1 R304 R301 R204 R201

8

SMD resistor

SMD 22K1/8W ±1% 0805

0701-2273-03

R127 R128

2

SMD resistor

SMD 27K1/8W ±1% 0805

0701-2563-03

R220 R221 R222 R223 R320 R323

6

SMD resistor

SMD 56K1/8W ±1% 0805

9

GTO504

GTO504 Part Number Reference Designator Qty   Description PREAMP/INPUT PCB      

Part Number

Reference Designator

Qty

 

Description

PREAMP/INPUT PCB

     

0701-2473-03

R106A R114A

2

SMD resistor

SMD 47K1/8W ±1% 0805

0701-2104-03

R216 R217

2

SMD resistor

SMD 100K1/8W ±1% 0805

1204-2030-01

VR200 VR300

2

potentiometer

B20K KQ L=15 ±10% LEVEL

1204-5031-18

VR100 VR100A

2

potentiometer

A50K R0971G2B W=5 KQ L=15MM T=7.5MM M=1MM FREQ

1204-5021-06

VR101

1

potentiometer

B5K KQ L=15 ±15% BASS BOOST

Capacitors

       

06D212274001

C216 C217 C316 C317

4

CAP,Electro

220UF/25V ±20% 8*16 105C

06D112264302

C207 C307 C200 C201 C206 C211 C212 C300 C301 C305

10

CAP,Electro

22uF/25V ±10% 5*11 105C

06D321247000

C106 C131

2

Capacitor

124/100V ±5%

06D325637000

C107 C130

2

Capacitor

563/100V ±5%

 

C103 C103A C105 C105A C102 C102A C104

     

06D328237200

C104A

8

Capacitor

M/C823/100V ±5%

06S321016000

C223 C224 C9 C10 C218 C219 C220 C221 C222 C225 C318 C319 C320 C321 C322 C325

16

SMD Capacitor

SMD 100pF/50V 0805 NPO ±5%

06S321006000

C214 C215 C314 C315 C226 C227 C326 C327

8

SMD Capacitor

SMD 10pF/50V 0805 NPO ±5%

06S322206000

C100 C100A C101 C101A C108A C109A

6

SMD Capacitor

SMD 22pF/50V 0805 NPO ±5%

06S121046000

C1 C2 C3 C4 C5 C6 C7 C8

8

SMD Capacitor

SMD 0.1uF/50V 0805 X7R ±10%

Semiconductors

       

01JR-4558-09

U200 U201 U202 U300 U301 U302

6

IC

SMD NJM4558 SOP-8 DUAL OP-AMP

01ST-L074-08

U100 U101 U102 U103

4

IC

SMD TL074 SOP-14 QUAD OP-AMP

2000-0017-00

LED1

1

LED

Φ3MM

2004-0014-00

LED100

1

LED

Φ3.0MM

Miscellaneous

       

1404-0020-04

RCA200

1

socket

AV4-8.4-38

1404-0027-02

RCA300

1

RCA

AV2-8.4-38

1333-0204-00

SW100 SW100A

2

switch

SSH-23D04-2P3T 9MM LPF/FLAT/HPF

2100-0009-12

 

1

wire

12PIN UL1007 AWG26 L=45mm 2.54,2.54

PWM PCB

       

Resistors

       

0701-2221-03

R17

1

SMD resistor

SMD 2201/8W ±1% 0805

0701-2101-03

R10

1

SMD resistor

SMD 1001/8W ±1% 0805

0701-2102-03

R31 R30 R29 R28 R26 R15

6

SMD resistor

SMD 1K1/8W ±1% 0805

0701-2302-03

R13

1

SMD resistor

SMD 3K1/8W ±1% 0805

0701-2472-03

R11

1

SMD resistor

SMD 4.7K1/8W ±1% 0805

0701-2682-03

R5 R51

2

SMD resistor

SMD 6.8K1/8W ±1% 0805

0701-2562-03

R14

1

SMD resistor

SMD 5.6K1/8W ±1% 0805

0701-2103-03

R1 R23

2

SMD resistor

SMD 10K 1/8W ±1% 0805

0701-2113-03

R27

1

SMD resistor

SMD 11K1/8W ±1% 0805

0701-2123-03

R24

1

SMD resistor

SMD 12K1/8W ±1% 0805

0701-2153-03

R53

1

SMD resistor

SMD 15K1/8W ±1% 0805

0701-2183-03

R7

1

SMD resistor

SMD 18K1/8W ±1% 0805

0701-2223-03

R18 R9

2

SMD resistor

SMD 22K1/8W ±1% 0805

0701-2333-03

R65

1

SMD resistor

SMD 33K1/8W ±1% 0805

0701-2334-03

R3

1

SMD resistor

SMD 330K1/8W ±1% 0805

0701-2104-03

R25 R12 R4

3

SMD resistor

SMD 100K1/8W ±1% 0805

Capacitors

       

06D211054104

C3

1

CAP,Electro

1uF/25V ±20% 4*7 105C

10

GTO504

GTO504 Part Number Reference Designator Qty   Description PWM PCB        

Part Number

Reference Designator

Qty

 

Description

PWM PCB

       

06D211074101

C27

1

CAP,Electro

100UF/25V 6.3*7mm 5mm ±20% 105C

06D212273001

C22

1

CAP,Electro

220UF/16V ±20% 8*7 105C

06D214764103

C1 C20

2

CAP,Electro

47UF/25V ±20% 5*7 105C

06S321026000

C26

1

SMD capacitor

SMD 1000pF/50V 0805 NPO ±5%

06S121046000

C4 C25

2

SMD capacitor

SMD 0.1uF/50V 0805 X7R ±10%

Semiconductors

       

04WY-39AV101

ZD2

1

diode schotty

SMD 3.9V DO-213AA 0.5W

04WY-15BV-01

ZD1

1

diode schotty

SMD 15V 1/2W 5MA 15.7V-16.5V DO-213AA

04PT-4148-01

D4 D1 D20 D3 D2 D13

6

diode

SMD 1N4148 DO-213AA

03P1-1015-04

Q10

1

Transistor

SMD 2SA1015 SOT-23 PNP

03P1-B649-07

Q6

1

Transistor

2SB649A 1.5A 180V 20W PNP TO-126

03N1-1815-04

Q3 Q2 Q7 Q1

4

Transistor

SMD 2SC1815 SOT-23 NPN

01TI-L494-09

U1

1

IC

SMD TL494C SO-16 PWM

03P1-1015-01

Q9 Q8

2

Transistor

2SA1015 150MA 60V 400MW PNP TO-92

Miscellaneous

       

1501-0409-02

CN2 CN1

2

socket

PITCH 2.54mm 4PIN 90·

LED PCB

       

0701-3102-02

R1 R2 R3 R4 R5 R6 R7 R8

8

resistor

SMD 1K1/4W ±5% 1206

2100-0067-02

 

2

wire

2PIN UL1007 AWG26 L=70mm 5mm 105C

       

2PIN UL1007 AWG26 L=210mm

2100-0068-02

1

wire

2.54,5mm,105C

2005-0009-00

LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8

8

LED

LED 2*3*4mm

06S121046000

C1

1

SMD capacitor

SMD 0.1uF/50V 0805 X7R ±10%

11

GTO504

GTO504
GTO504 12

12

GTO504

GTO504

13

GTO504 14
GTO504
14

GTO504

GTO504
GTO504 15

15

GTO504

GTO504
GTO504 16
GTO504 16
GTO504 16
GTO504 16

16

GTO504

GTO504 17
GTO504 17

17

GTO504

GTO504

18

GTO504 1 2 3 4 C218 CH1-in CC101 C200 R200 W22U/50V 10K U202A R207 10K
GTO504
1
2
3
4
C218
CH1-in
CC101
C200
R200
W22U/50V
10K
U202A
R207
10K
FR
R224
NJM4558
U200A
R226
C211
6K8
3
NJM4558
1K
W22U/50V
1
2
3
INPUT
1
3
R201
C214
R-OUT
U201A
1
1
R220
2
D
22K
CC10P
R210
CH1
D
RR
3
NJM4558
2
4K7
56K
R216
C9
R221 56K
100K
C225
101
CC101
C201
R202
R320
C223
CC101P
C216
C219
R208
FR
3
1
FR
W22U/50V
10K
CC101
10K
220U
R231
56K
300R
VR200A B20K
CC101
10P
Auxiliary
C220
C227
R223
C224
CC101P
RL
10K
R209
C206
56K
R222 56K
Output
W22U/50V
R203
CH2-in
10K
U202B
-V
R227
C212
FL
-V
+V
R323
NJM4558
6
1K
W22U/50V
R229
L-OUT
FL
5
6
5
INPUT
7
7
U201B
C215
56K
R204
7
7
6K8
5
CC10P
CH2
22K
NJM4558
6
U200B
5
R217
C10
NJM4558
+V
C222
100K
+V
R230
R241
-V
101
CC101
C
C
4K7
300R
C217
4
C207
R205
6
C221
R211
FL
220U
104
10K
CC101
10K
VR200B
B20K
C318
C226
10P
C1
CC101
-H
104
C300
R307
10K
C3
R300
C2
W22U/50V
10K
104
R313
C322
+H
R312
CH3-IN
10K
-H
CC101
+H
10K
104
R324
2
6
5
-H
INPUT
NJM4558
U300B
C5
C314
7
7
6
6K8
R301
CC10P
NJM4558
-V
5
6
7
22K
CH3
U301B
5
RR
R314
104
C6
+H
R306
-H
U302B
R330
10K
+H
104
4K7
300R
3
1
NJM4558
C4
104
C316
C301
R302
+V
C319
R308
RR
VR300A
B20K
220U
W22U/50V
10K
CC101
10K
C326
B
10P
B
C320
CC101
C305
W22U/50V
R303
10K
R309
10K
CH4-IN
U301A
NJM4558
RL
R329
4
2
3
U302A
INPUT
R304
C315
U300A
R315
1
1
3
6K8
22K
CC10P
NJM4558
3
2
1
10K
CH4
R310
2
C325
4K7
R331
CC101
R316
NJM4558
300R
C317
C307
R305
C321
R311
6
4
10K
220U
104
10K
CC101
10K
RL
VR300B
B20K
C327
10P
REV
DESCRIPTON
Place
DATA
REV
DESCRIPTON
Place
APPROVED
DATA
DW GNO:
A
A
PV
CC22P +-5% 0805
C223 C224
07-07-12
MV
CC101P +-5% 0805
C223 C224
07-07-17
PART NO:
MV
ADD CC101P +-5% 0805
C9 C10
07-07-17
PART NAME:
SCALE:
1:1
DRAWN BY:
TAN.SHI.CHUAN
DATA:
2007.07.12
SING
UNIT:
MM
CHECKED BY:
DATA:
PRODUCT MODE:
SIZE:
A4
APPROVED BY:
DATA:
JBL GTO504
REV:
MV
1
2
19
3
4
3
1
6
2
8
4
8
4
2
84
84
5
2
5
8
4
8
4
8
4
GTO504 1 2 3 4 5 6 R1 C100 R103 22K CC22P 10K R125 C102
GTO504
1
2
3
4
5
6
R1
C100
R103
22K
CC22P
10K
R125
C102
C103
R101
CL823
SW100A
CL823
10K
10K
LPF
1
R112
U100B
10K
VR100B
R115
-V
R120
6
U100C
FLAT
3
2
2
R100
7 A50K
5K6
VR100D
R116
1K
4
6
9
U101D
1
CH1
10K
074
D
A50K
5K6
074
D
5
10
8
12
13
HPF
4
3
CH1
074
U101A
10
14
074
+V
12
R102
R113
R114
6K8
10K
10K
C101
R110
R3
CC22P
10K
22K
C104
C105
SW100B
R108
10K
CL823
CL823
-V
LPF
5
R105
10K
U101B
CN2
-V
VR100A
R117
R119
2
U100D
FLAT
7
6
5
R107
5K6
VR100C
R118
1K
12
R106
1 A50K
1
3
13
U101C
7
10K
074
A50K
11
1K
CH2
5K6
074
3
7
14
9
9
HPF
8
6
CH2
074
10
12
8
+V
074
+V
9
10
C
U100A
-V
8
C
LED1
LED100
7
R109
PRO
LED
6
6K8
-H
5
R104
R124
+H
4
10K
10K
3
2
1
R111
1K
CON10
C100A
R103A
R2
CC22P
10K
+V
22K
C102A
C103A
R101A
10K
CL823
SW100AA
CL823
LPF
1
R105A
U102A
220R
U103A
-H
VR100AA
R115A
+H
R119A
2
U102C
FLAT
3
2
3
R100A
A50K
5K6
VR100AC
R116A
1K
1
1
3
9
U103C
1
10K
074
A50K
CH3
5K6
074
3
7
8
9
9
HPF
4
2
CH3
074
10
8
+H
074
R104A
C108A
-H
10
10K
CC22P
C106
R102A
B
124
B
6K8
R106A
C107
563
47K
VR101A
2
B5K
C101A
R110A
R127
R4
CC22P
10K
27K
22K
C104A
C105A
R108A
10K
CL823
SW100AB
CL823
LPF
5
U102B
R112A
U103B
R117A
U102D
VR100AB
R120A
R107A
6
FLAT
220R
7
6
5
5K6
A50K
VR100AD
R118A
U103D
1K
10K
4
7
6
13
7
074
CH4
A50K
5K6
074
5
10
14
12
13
HPF
8
6
CH4
074
C109A
12
14
074
R113A
12
CC22P
C131
10K
124
R109A
R114A
C130
6K8
563
47K
A
A
VR101B
5
ECN NO
DESCRIPTON
APPROVED
DATA
DW GNO:
B5K
PART NO:
R128
PART NAME:
SCALE:
1:1
DRAWN BY:
TAN.SHI.CHUAN
DATA:
2007.07.17
27K
SING
UNIT:
MM
CHECKED BY:
DATA:
PRODUCT MODE:
SIZE:
A4
APPROVED BY:
DATA:
20
JBL GTO504
REV:
MV
1
2
3
4
5
6
114
114
5
2
2
5
11
8
8
11
13
46
11
4
114

GTO504

GTO504 1 2 3 4 +VCC +VCC R1A R3A 1K 47R C4A 391/100V PRO PRO Q4A
1 2 3 4 +VCC +VCC R1A R3A 1K 47R C4A 391/100V PRO PRO Q4A
1
2
3
4
+VCC
+VCC
R1A
R3A
1K
47R
C4A
391/100V
PRO
PRO
Q4A
Q5A
Q6A
A56
D667
TIP35C
R5A
10K
Q1A
Q2A
R12A
C1A
V-
C1815
C1815
C2A
100R
W10U/50V
R24A
100/100V
Q7A
820R
CH1SG
C1815
CH1SG
R27A
1K
R18A
MUTE
3K3
C6A
MUTE
C12A
R7A
R6A
22U
10K
R22A
10K
R13A
R16A
C9A
R9A
471
0.10/5W
Q8A
22R
1U/50V
5K6
22R
Q3A
S8050
A13
1
CH1OUT
R20A
CH1OUT
220R 1/4W
R17A
R56A
1K
R25A
DC
R15A
4.7/0.5W
R14A
R8A
22R
22R
56K
5K6
C11A
R23A
R19A
22U
5K6
820R
C10A
R28A
CL104
1K
R10A
R11A
C3A
10K
10K
100/100V
V+
Q9A
Q10A
A1015
A1015
D1A
D2A
4148
4148
Q11A
Q12A
Q13A
A06
B647
TIP36C
C5A
391/100V
R2A
R4A
1K
47R
-VCC
-VCC
R26A
5K6
C7A
100U/16V
C8A
CL104
23

REV

DESCRIPTON

Place

DATA

REV

DESCRIPTON

Place

APPROVED

DATA

 

DW GNO:

                 

PART NO:

                 

PART NAME:

SCALE:

1:1

DRAWN BY:

TAN.SHI.CHUAN

DATA:

2007.07.17

                 

AMP-1CH

UNIT:

MM

CHECKED BY:

DATA:

                 

PRODUCT MODE:

SIZE:

A4

APPROVED BY:

DATA:

               

JBL GTO504

REV:

MV

   

2

21

3

4

D

C

B

A

D

C

B

A

1

GTO504

GTO504 1 2 3 4 +VCC +VCC R1B R3B 1K 47R C4B 391/100V PRO PRO Q4B
1 2 3 4 +VCC +VCC R1B R3B 1K 47R C4B 391/100V PRO PRO Q4B
1
2
3
4
+VCC
+VCC
R1B
R3B
1K
47R
C4B
391/100V
PRO
PRO
Q4B
Q5B
Q6B
A56
D667
TIP35C
R5B
10K
Q1B
Q2B
R12B
C1B
V-
C1815
C1815
C2B
100R
W10U/50V
R24B
100/100V
Q7B
820R
CH2SG
C1815
CH2SG
R27B
1K
R18B
MUTE
3K3
C6B
MUTE
C12B
R7B
R6B
22U
R22B
10K
10K
R13B
R16B
C9B
R9B
471
0.10/5W
Q8B
22R
1U/50V
5K6
22R
Q3B
S8050
A13
1
CH2OUT
R20B
CH2OUT
220R 1/4W
R17B
R56B
1K
R25B
DC
R15B
4.7/0.5W
R14B
R8B
22R
22R
56K
5K6
C11B
R23B
R19B
22U
5K6
820R
C10B
R28B
CL104
1K
R10B
R11B
C3B
10K
10K
100/100V
V+
Q9B
Q10B
A1015
A1015
D1B
D2B
4148
4148
Q11B
Q12B
Q13B
A06
B647
TIP36C
C5B
391/100V
R2B
R4B
1K
47R
-VCC
-VCC
R26B
5K6
C7B
100U/16V
C8B
CL104
23

REV

DESCRIPTON

Place

DATA

REV

DESCRIPTON

Place

APPROVED

DATA

 

DW GNO:

                 

PART NO:

                 

PART NAME:

SCALE:

1:1

DRAWN BY:

TAN.SHI.CHUAN

DATA:

2007.07.17

                 

AMP-2CH

UNIT:

MM

CHECKED BY:

DATA:

                 

PRODUCT MODE:

SIZE:

A4

APPROVED BY:

DATA:

               

JBL GTO504

REV:

MV

   

2

22

3

4

D

C

B

A

D

C

B

A

1

GTO504

GTO504 1 2 3 4 +VCC +VCC R1C R3C 1K 47R C4C 391/100V PRO PRO Q4C
1 2 3 4 +VCC +VCC R1C R3C 1K 47R C4C 391/100V PRO PRO Q4C
1
2
3
4
+VCC
+VCC
R1C
R3C
1K
47R
C4C
391/100V
PRO
PRO
Q4C
Q5C
Q6C
A56
D667
TIP35C
R5C
10K
Q1C
Q2C
R12C
C1C
H-
C1815
C1815
C2C
100R
W10U/50V
R24C
100/100V
Q7C
820R
CH3SG
C1815
CH3SG
R27C
1K
R18C
MUTE
3K3
C6C
MUTE
C12C
R7C
R6C
22U
10K
R22C
10K
R13C
R16C
C9C
R9C
471
0.10/5W
Q8C
22R
1U/50V
5K6
22R
Q3C
S8050
A13
1
CH3OUT
R20C
CH3OUT
220R 1/4W
R17C
R56C
1K
R25C
DC
4.7/0.5W
R14C
R15C
R8C
22R
22R
56K
5K6
C11C
R23C
R19C
22U
5K6
820R
C10C
R28C
CL104
1K
R10C
R11C
C3C
10K
10K
100/100V
H+
Q9C
Q10C
A1015
A1015
D1C
D2C
4148
4148
Q11C
Q12C
Q13C
A06
B647
TIP36C
C5C
391/100V
R2C
R4C
1K
47R
-VCC
-VCC
R26C
5K6
C7C
100U/16V
C8C
CL104
23

REV

DESCRIPTON

Place

DATA

REV

DESCRIPTON

Place

APPROVED

DATA

 

DW GNO:

                 

PART NO:

                 

PART NAME:

SCALE:

1:1

DRAWN BY:

TAN.SHI.CHUAN

DATA:

2007.07.17

                 

AMP-3CH

UNIT:

MM

CHECKED BY:

DATA:

                 

PRODUCT MODE:

SIZE:

A4

APPROVED BY:

DATA:

               

JBL GTO504

REV:

MV

   

2

23

3

4

D

C

B

A

D

C

B

A

1

GTO504

GTO504 1 2 3 4 +VCC +VCC R1D R3D 1K 47R C4D 391/100V PRO PRO Q4D
1 2 3 4 +VCC +VCC R1D R3D 1K 47R C4D 391/100V PRO PRO Q4D
1
2
3
4
+VCC
+VCC
R1D
R3D
1K
47R
C4D
391/100V
PRO
PRO
Q4D
Q5D
Q6D
A56
D667
TIP35C
R5D
10K
Q1D
Q2D
R12D
C1D
H-
C1815
C1815
C2D
100R
W10U/50V
R24D
100/100V
Q7D
820R
CH4SG
C1815
CH4SG
R27D
1K
R18D
MUTE
3K3
C6D
MUTE
C12D
R7D
R6D
22U
10K
R22D
10K
R13D
R16D
C9D
R9D
471
0.10/5W
Q8D
22R
1U/50V
5K6
22R
Q3D
S8050
A13
1
CH4OUT
R20D
CH4OUT
220R 1/4W
R17D
R56D
1K
R25D
DC
R15D
4.7/0.5W
R14D
R8D
22R
22R
56K
5K6
C11D
R23D
R19D
22U
5K6
820R
C10D
R28D
CL104
1K
R10D
R11D
C3D
10K
10K
100/100V
H+
Q9D
Q10D
A1015
A1015
D1D
D2D
4148
4148
Q11D
Q12D
Q13D
A06
B647
TIP36C
C5D
391/100V
R2D
R4D
1K
47R
-VCC
-VCC
R26D
5K6
C7D
100U/16V
C8D
CL104
23

REV

DESCRIPTON

Place

DATA

REV

DESCRIPTON

Place

APPROVED

DATA

 

DW GNO:

                 

PART NO:

                 

PART NAME:

SCALE:

1:1

DRAWN BY:

TAN.SHI.CHUAN

DATA:

2007.07.17

                 

AMP-4CH

UNIT:

MM

CHECKED BY:

DATA:

                 

PRODUCT MODE:

SIZE:

A4

APPROVED BY:

DATA:

               

JBL GTO504

REV:

MV

   

2

24

3

4

D

C

B

A

D

C

B

A

1

1 2 3 4 5 6 7 8 GTO504 CN4 CN4 CON2.54*2 CON2.54*2 R3 10K
1
2
3
4
5
6
7
8
GTO504
CN4
CN4
CON2.54*2
CON2.54*2
R3
10K
1
2
PRO
RT1
80℃
2
1
D11
R34
R37
R4
R5
R6
R7
R8
R9
R10
R11
4148
47K
4K7
1K
1K
1K
1K
1K
1K
1K
1K
V-
D1
D3
2
2
+12
4148
FR104
AC
MUTE
MUTE
1
1
R43
100K
Q19
C18
A1023
CN5
LED1
CN5
C9
LED2 LED3
LED4 LED5 LED6 LED7 LED8
NP22U/16V
LED
CON2.54*2 CON2.54*2
CC104
LED
LED
LED
LED
LED
LED
LED
C15
R45
22U/50V
R36
D4
R1
3.9K0.25W
10K
C8
5V1
10K
CC104
CN1
PGND
3
F1C
CN6
2
20A
REM
2
L1A
1
1
GND
4
+12V
F1B
5UH
12V
3
+12
+12V
C17
20A
C19
DC12V
2
+12V
1
REM
D7
R50
C28
C10
10K
CON4
C1
C30
104
NC
6A4
104
104
C39
R19
C6
CC104
C14
22R/0.5W
103/M
CC104
R38
R40
100
100
T1
5
R61
H+
1
FR104
D5
150/2W
V+
Q13
Q15
FR104
CN7
R62
C47
HFP50N06
HFP50N06
D6
E2
CC104
1
C57
150/2W
3
7
C38
C42
V+V-
H-H+
ZD4
C4
C49
E1
2
CL104
ZD5
47U/35V
15V1W
220U/16V
220U/16V
CC104
3
15V1W
PRO LED
2
6
4
PRO
R2
PRO
Q14
Q16
ZD6
ZD7
C50
FR104
HFP50N06
HFP50N06
15V1W
15V1W
CC104
4K7
CON4
FR104
C55
C41
C48
R63
C5
4
D8
C56
220U/16V
CC104
47U/35V
220U/16V
CL104
150/2W
V-
8
R39
R41
CN2
D9
TRANC-1
100
H-
100
CON10
R60
150/2W
R20
22R/0.5W
D12
C58
U1620R
3300U/35V
D14
L4A
1
2
C7
-VCC
PRO
R46
Q5
103/M
100uH
3C
22/0.5W
CL104
C1815
4148
D15
C31
1C
2C
DC
330U/35V
nc
nc
4148
4C
C32
C29
CL104
330U/35V
102/M
D10
C40
L6A
Q4
U1620
100U/25V
1
2
+VCC
C1815
100uH
C59
Q23
3300U/35V
D21
R33
AC
CH4OUT
100K
Q22
D2
4148
CN3
R52
C1815
CH3OUT
PRO
8
CH4OUT
100K
7
4148
R55
CH2OUT
6
100K
5
CH3OUT
C1815
4
CH2OUT
R56
CH1OUT
3
100K
2
1
CH1OUT
C37
R32
100U
3.3K
CON8
SPEAKER OUT
12
11
CH1SG
10
CH2SG
9
8
7
6
5
4
3
CH3SG
2
CH4SG
1
W2200U/35V
W2200U/35V

D

C

B

A

REV

DESCRIPTON

Place

DATA

25

REV

DESCRIPTON

Place

APPROVED

DATA

 

DW GNO:

PART NO:

PART NAME: