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Mott MacDonald Consultants (India) Pvt. Ltd. Kothari House, CTS No. 185 Off Andheri - Kurla Road Andheri (East) Mumbai - 400 059
Hindustan Petroleum Corporation Ltd Viskaha Dispatch Station VR-ATP Area, Naval Base Post Visakhapatnam - 530 014 Andhra Pradesh
P:\Andheri\IndiaProject\256324 HPCL- LPG\10 Procurement\TENDER\12 Pipes (2 inch & above)\Final- 21-07-09\PDF\Attachments for Pipes Tender\Appendix E Piping Material Specs.xls
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - LPG TERMINAL Doc No: 256324-500-SP-PIP-001 Rev: C Sheet 2 of 6
P:\Andheri\IndiaProject\256324 HPCL- LPG\10 Procurement\TENDER\12 Pipes (2 inch & above)\Final- 21-07-09\PDF\Attachments for Pipes Tender\Appendix E - Piping Material Specs.xls
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - LPG TERMINAL Doc No: 256324-500-SP-PIP-001 Rev: C Sheet 3 of 6
General
All materials shall conform to ASTM or API or BS or IS standards as applicable. Design and fabrication shall conform to American Society of Mechanical Engineers code for Pressure Piping ,Process Piping ASME B31.3 and IS 1239 & IS3589 as applicable. Only latest editions of standards mentioned herein shall be referred. Piping Material Specification sheets for different classes, which are a part of this specifications, show material to be used. Each specification sheet shall be used within its Pressure/Temperature Range.
1.2
2
2.1
Pipes
Pipe dimensions shall be in accordance with ASME B36.10 for Carbon Steel & Alloy Steel pipe and IS 1239-1 and IS 3589 & IS 1978 for CS Pipes as per IS. Nominal pipe sizes 1 , 2 , 3 , 5 & 22 shall not be used except where they are required for connections to mechanical equipment for standard design or where specific velocities must be maintained. Above 24 the standard sizes shall be multiple of 2 such that 26, 28, 30, etc. When these sizes are used on equipments, the connecting piping shall be increased or decreased to standard sizes as close to equipment as practical. All pipes above 2 shall have bevel ends. 1 and below piping shall have plain ends. All distribution/collection headers shall have their dead ends blind flange Pipe wall thickness calculations have been based on the following :
Pressure Class 150# 300# Class Condition upto & including 24" upto & including 14" Line Condition 26" & Larger 16" & Larger
2.2
2.6
Screwed Full Coupling shall be restricted for Instrument connections only (upto 1 ).
2.7 Pipes in hydrocarbon services shall be of IS 1978 Yst 240 Electric Welded upto and including 14"
& IS 1978 Yst 240 SAW with 100% Radiography for sizes 16" & above.
P:\Andheri\IndiaProject\256324 HPCL- LPG\10 Procurement\TENDER\12 Pipes (2 inch & above)\Final- 21-07-09\PDF\Attachments for Pipes Tender\Appendix E - Piping Material Specs.xls
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - LPG TERMINAL Doc No: 256324-500-SP-PIP-001 Rev: C Sheet 4 of 6
3
3.1 3.2
Threads
All pipe threads, coupling and plug threads shall be NPT in accordance with ASME B1.20.1. Threaded piping is restricted to 4 inch and smaller for any service up to 19.33 kg/cm2g (275 psig) design pressure. However, no such connections are permitted on Hydrocarbon service piping. Threaded nipples and caps shall be used for instrument connections and hydrostatic vent & drains. All threaded joints irrespective of pressure and temperature on lines carrying toxic fluid shall be seal welded with a full strength fillet weld.
3.3 3.4
4
4.1
Special Requirements
Impact testing: Impact Notch test as per supplementary requirements S2 of ASTM A 671 shall be done on ASTM A 671 Gr.CC60, Cl 32 pipe material at (-)48 C
P:\Andheri\IndiaProject\256324 HPCL- LPG\10 Procurement\TENDER\12 Pipes (2 inch & above)\Final- 21-07-09\PDF\Attachments for Pipes Tender\Appendix E - Piping Material Specs.xls
SPECIFICATION NUMBER
256324-500-SP-PIP-001
PROJECT No.
ABC
CLIENT :
256324
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - LPG TERMINAL
B
5 OF 6 1.6mm
PR - 52.1 kg/cmg, TEMP - 38 C
SERVICE
Liquified Petroleum Gas Liquid, Liquified Petroleum Gas Vapours, Auto Liquified Petroleum Gas Liquid , Auto Liquified Petroleum Gas Vapours, Propylene Liquid, Propylene Vapours,Drain. LPGL,LPGV, ALPGL,ALPGV, PROPL,PROPV, DR
-29 52.1 38 52.1 50 51.08 55 49.82
CORROSION ALLOWANCE
65 50.02
ENDS
RATING
300#
ITEM CODE
TYPE
SIZE RANGE(NB)
MATERIAL
DIMENSIONAL STANDARD
NOTES
REMARKS
PIPE PE0902AAA PE0903BAA PE0951BAA PE1804BAL PIPE PIPE PIPE PIPE 1/2" - 1 1/2" 2" - 6" 8" - 14" 16" - 24" SCH 80 SCH 40 STD SCH 30 ASTM A 333 Gr. 6, SMLS ASTM A 333 Gr. 6, SMLS ASTM A 333 Gr. 6, SMLS ASTM A671 Gr.CC60 CL32, EFW (with 100% Radiography) PE BE BE BE ASME B36.10 ASME B36.10 ASME B36.10 ASME B36.10
NE0902EAA
NIPPLE
1/2" - 1 1/2"
SCH 80
PBE
ASME B36.10
P:\Andheri\IndiaProject\256324 HPCL- LPG\10 Procurement\TENDER\12 Pipes (2 inch & above)\Final- 21-07-09\PDF\Attachments for Pipes Tender\Appendix E - Piping Material Specs.xlsB19A0
SPECIFICATION NUMBER
256324-500-SP-PIP-001
ABC
CLIENT :
256324
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - LPG TERMINAL
C
6
CORROSION ALLOWANCE
OF
6 1.6mm
PR - 52.1 kg/cmg, TEMP - 38 C
SERVICE
Liquified Petroleum Gas Liquid, Liquified Petroleum Gas Vapours, Auto Liquified Petroleum Gas Liquid , Auto Liquified Petroleum Gas Vapours, Propylene Liquid, Propylene Vapours. LPGL,LPGV, ALPGL,ALPGV, PROPL,PROPV.
-29 52.1 38 52.1 SCH. / THK. RATING 50 51.08 55 49.82 65 50.02
300#
ITEM CODE
TYPE
SIZE RANGE(NB)
MATERIAL
ENDS
DIMENSIONAL STANDARD
NOTES
REMARKS
PIPE PE0302AAA PIPE PE0303BAA PIPE PE0351BAA PIPE PE0551BAA PIPE PE0517BAA PIPE PE0518BAA PIPE NE0302EAA NIPPLE 1/2" - 1 1/2" 2" - 6" 8" - 14" 16" 18" - 20" 24" 1/2" - 1 1/2" SCH 80 SCH 40 STD STD 12.70 mm 15.88 mm SCH 80 ASTM A106 Gr. B, SMLS ASTM A106 Gr. B, SMLS ASTM A106 Gr. B, SMLS ASTM A672 GR B60, EFW 100% RAD. ASTM A672 GR B60, EFW 100% RAD. ASTM A672 GR B60, EFW 100% RAD. ASTM A106 Gr. B, SMLS PE BE BE BE BE BE POE-TOE ASME B36.10 ASME B36.10 ASME B36.10 ASME B36.10 ASME B36.10 ASME B36.10 ASME B36.10
P:\Andheri\IndiaProject\256324 HPCL- LPG\10 Procurement\TENDER\12 Pipes (2 inch & above)\Final- 21-07-09\PDF\Attachments for Pipes Tender\Appendix E - Piping Material Specs.xlsB09A1