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. The head marking on a close tolerance BSF bolt is a) a lowered ring under the hexagon b) a series of dots on the head face c) a raised disk on the head face

2. In the drawing, what letter represents the length of a BSF bolt? a) B b) C c) A

3. In the drawing, both bolts are correctly wire locked when a) both A nad B are right hand treads b) both A and B are left hand threads c) A is a right hand thread and B is a left hand thread

4. Turnbuckles are correctly fitted when a) the inspection hole is blind or the required number of threads are showing b) both rods are seen to touch in the inspection hole c) both rods enter the barrel by the same amount

5. Taper roller bearings are used for which of the following purposes? a) To transmit thrust loads with radial loads b) To transmit radial loads whilst resisting axial movement c) To permit axial movement whilst resisting radial load

6. Sheet metal should be stored a) on its edge in racks to prevent scratching b) stacked flat to prevent bending of sheets

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c) above 25 degrees centigrade

7. An aluminium alloy bolt may be identified by a) its colour (dyed green) b) the letter A stamped on the head c) its colour (dyed black)

8. A (British) 3/8" dia UNF bolt will have the diameter code letter a) N b) J c) G

9. The continuous coloured line on a hose assembly a) will assist in detection of any twist in an installed hose b) identifies hose material c) identifies fluid compatibility of hose

10. Clad aluminium alloy (alclad) has a pure aluminium coating of a) 5% of alloy thickness b) 1% of alloy thickness c) 0.002" regardless of alloy thickness

1. The main metal in monel is a) nickel b) stainless steel c) aluminium

2. Austenitic stainless steels are a) magnetic b) non-magnetic c) hardened by heat treatment

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3. A tube complying to BS T51 is a) tungum b) high pressure seamless copper tube c) HTS tube

4. Adapter nipples are not required on a) pipe to pipe coupling b) pipe to internally coned adapter c) pipe to externally coned adapter

5. The storage life of a flexible hose can be up to but not exceeding a) 2 years b) 4 years c) 5 years

6. The markings on a flexible hose must include the a) manufacturers name b) date of manufacture c) internal bore size

7. The stationary race of a journal bearing is normally a) an interference fit b) a push fit c) a spigoted fit

8. Inspection of bearings is normally carried out a) in situ b) when dismantled c) when removed from an assembly

9. Damage to the shield of a bearing should result in a) rejection of the bearing b) replacement of the shield c) no action

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10. The formation of steel depends upon a) the formation of pearlite into austenite b) the presence of pearlite in the structure c) the formation of austenite into pearlite 1. To correctly tension cables it can help to: a. Have control surface locks in to support weight and adjust turnbuckles equally.* CAIP AL/3-7 b. Take up initial slack by additional pulleys c. Use a cable run with turnbuckles at least every eight feet 2. Honeycomb for repair can be removed with: a. a drill b. Locally manufactured concave knife c. A Router* CAIP AL/7-6 3. Aircraft skin is joggled to: a. Conform to the Area rule b. Provide smooth airflow at faying surfaces* c. Make a frame lighter but stronger 4. Dzuz Fasteners provide: a. For easy hammering into position b. A close tolerance fit c. Quick release fasteners at inspection panels * naval hardware 5. The pot life of a cold cured resin: a. Increases with increase of temperature b. Is not reliant upon temperature fluctuations c. Decreases with an increase in temperature * ATTITA composite notes/CAIPAL7-6 6. British turnbuckles are checked for safety by: a. Attempting to pass a hardened pin probe through the inspection hole *CAIP3-7 b. Attempting to pass locking wire through the hole c. Looking through the hole and checking for threads showing 7. A full list of decals would be found in a. ANOs b. Maintenance schedule c. Aircraft log book 8. a Skydrol hydraulic seal would be made of a. Butyl rubber, ethylyne propolyne or Teflon * Phosphate ester based fluid

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b. Natural rubber Vegetable based fluid c. Synthetic rubber Mineral based fluid CAIP AL/3-21 9. The British system of heat treatment codes is a. A series of numbers b. A series if letters *CAIP BL/9-1 c. Numbers and letters 10. The American system of heat treatment codes uses a. Numbers b. Letters c. Numbers and Letters *A&P General Sect 7 11. When fitting a replacement flexible hose a. Ensure adequate clearance between the hose and the aircraft structure *CAIP 3-13 b. Use the old one to apply the set c. Always pressure test before fitting 12. What is used to prevent chaffing of a cable through a bulkhead a. Cable is wrapped with lubricated hessian sleeve b. Radiused quadrants c. Fairleads * naval hardware 13. Resin to hardener ratio is 100:45, how much hardener is used with 60 grammes of resin a. 47 grammes b. 27 grammes * c. 145 grammes 14. The specified torque for loading a bolt is 50ils/ins but an extension of 2 ins is needed to reach the bolt in addition to the 8inch torque wrench. What will the actual reading be a. 54lbs/ins b. 40lls/ins * CAIP BL-30 c. 60lbs/ins 15 What colour is used to identify a tertiary structure on a diagram or drawing a. Yellow b. Green * c. Red 16. What colour is used to identify a primary structure on a diagram or drawing a. Yellow

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b. Green c. Red * 17. If you are unable to identify a structure classification as either primary or secondary what action should you take a. Grade as secondary b. Upgrade as primary * c. Paint it red and stamp it as tertiary 18. What is meant by the term Pitch ratio a. The distance between two holes *CAIP BL/6-29 (Rivet Pitch) b. The distance between the hole and the edge of the material c. The area of contact between the two sheets of metal when joining by rivets 19. What is meant by the term Major Repair a. Repairs which can be made without dismantling for access and do not require the use of specialist tools b. Repairs which can be made whilst the aircraft is enroute c. Repairs which require the use of special jigs, supports or jury structure and some dismantling * 20. The length of solid rivets is in graduations of a. 1/8 inch b. inch c. 1/16 inch * CAIP BL/6-27 21 What would be the diameter and length of a solid rivet if the following markings are given, AS 162-408 a. inch dia, 1 inch length b. inch dia, inch length c. 1/8 inch dia, inch length * CAIP BL/6-27 22. What would the marking .5 indicate after the normal part number of a solid rivet a. Indicates close tolerance rivet * CAIP BL/6-27 b. The diameter of the rivet is half an inch c. The rivet length is in graduations of 1/8 inch 23. What is the pressure range for the Avdel Riveter type F a. 20 to 60 psi b. 60 to 80 psi c. 40 to 60 psi 24. What is the length of the operation stroke of the Avdel Riveter type F a. 7/8 inch

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b. 1 inch c. inch 25. Solid rivets made from BS L37 will age harden after heat treatment. In what period of time must the rivets be used before re-treatment is required a. 2 hours * CAIP BL/6-27 b. 2 hours c. 4 hours 25. If treated rivets have not been used within the prescribed time they can be re-treated. What is the max number of times that they can be retreated a. Twice only b. Three times * CAIP/BL6-27 c. If no more in stores, as many times as required 26. How can age hardening be delayed a. Dip the rivets in a salt bath for a period of time b. Keep the rivets in a warm oven at a temp of 118deg C for a max of 60 hours c. Place the rivets in a refrigerator set at 0 deg C to 5 deg C for a max of 45 hours * CAIP/BL6-27 27. When fitting Rivnuts how are they secured and prevented from rotating a. Peened b. Locked at the rear c. A locating key * CAIP BL/6-28 1. How do you check a turnbuckle is in safety ? a) use the inspection hole or check the number of threads showing b) ensure that the turnbuckle cannot be turned by hand c) make sure that no threads are showing at either end of the turnbuckle 2. The vacuum connections in a fibre glass repair must overlap the ? a) breather mat b) peel ply c) top layer of glass fabric directly 3. The taper of a standard taper pin is ? a) 1 in 36 b) 1 in 48 c) 1 in 20 4. Stress relieving by heat treatment ? a) reduces residual stresses due to manufacturing process b) reduces the hardness of heat treated materials c) restores the full fatigue life to "life limited" structural components 5. Alclad materials can be heated ? a) as many times as required

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b) once only c) 3 times only 6. What are the rigid pipes on gas turbine engines made from a) copper b) stainless steel c) aluminium alloy 7. What are the signs of fretting corrosion ? a) flaking b) intergrannular cracking c) black powder or cocoa staining 8. The colour code on sheet metal indicates ? a) only the specification of the material b) the specification and gauge of the material c) that the material is from an approved source 9. Spherical roller bearings resist what loads ? a) large thrust and moderate radial b) large radial but no thrust c) large radial and moderate thrust 10. If a non-ferrous metal being examined by chemical test turns black when caustic soda is applied to the surface, the metal is ? a) aluminum b) alclad c) dural 11. The patern of a gear is the ? a) mark it leaves on the mating gear b) profile of the gear teeth c) the path they take when the gear is rotating

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