Gage R&R2

Gage R&R
Average & Range Method 1
Enya
Trial 1
21.24
Trial2
21.33
Trial3
21.29
Trial4
21.34
Lucy
Trial 1
21.19
Trial2
21.29
Trial3
21.24
Trial4
21.21

2
21.65
21.67
21.6
21.56
21.5
21.51
21.55
21.55

3
22.28
22.34
22.31
22.31
22.17
22.14
22.23
22.18

Page 1

4
23.28
23.23
23.34
23.27
23.14
23.09
23.02
23.19

Part Number
5
21.85
21.84
21.93
21.89
21.78
21.84
21.76
21.81

From Six Sigma for Greenbelts and

Pg 115

Gage R&R2

From Six Sigma for Greenbelts and Champions

Page 2

Gage R&R
Average & Range Method 1
Appraiser 1 Trial 1
0.29
Trial2
0.41
Trial3
0.64
Appraiser 2 Trial 1
0.08
Trial2
0.25
Trial3
0.07
Appraiser 3 Trial 1
0.04
Trial2
-0.11
Trial3
-0.15

2
-0.56
-0.68
-0.58
-0.47
-1.22
-0.68
-1.38
-1.13
-0.96

3
1.34
1.17
1.27
1.19
0.94
1.34
0.88
1.09
0.67

4
0.47
0.5
0.64
0.01
1.03
0.2
0.14
0.2
0.11

Part Number
5
6
-0.8
0.02
-0.92
-0.11
-0.84
-0.21
-0.56
-0.2
-1.2
0.22
-1.28
0.06
-1.46
-0.29
-1.07
-0.67
-1.45
-0.49

7
0.59
0.75
0.66
0.47
0.55
0.83
0.02
0.01
0.21

8
-0.31
-0.2
-0.17
-0.63
0.08
-0.34
-0.46
-0.56
-0.49

9
2.26
1.99
2.01
1.8
2.12
2.19
1.77
1.45
1.87

Ford Verification Data

Appraiser 1

Trial 1
Trial2
Trial3

3.6396
3.5753
3.6175

3.9355
3.9302
3.8992

3.8446
3.8819
3.7932

4.1651
4.2245
4.1831

4.2812
4.3089
4.2525

3.4333
3.4455
3.3678

3.8044
3.8448
3.7882

3.9307
3.906
3.8979

4.1455
4.1532
4.1984

Appraiser 2

Trial 1
Trial2
Trial3

3.5883
3.6287
3.6309

3.9185
3.9065
3.9451

3.8504
3.8489
3.8509

4.1615
4.2083
4.235

4.2268
4.2344
4.2779

3.4056
3.3945
3.396

3.8026
3.8037
3.8001

3.8656
3.8491
3.875

4.1473
4.098
4.1237

Appraiser 3

Trial 1
Trial2
Trial3

3.5773
3.5827
3.6287

3.8809
3.8717
3.8735

3.8529
3.7805
3.7968

4.1768
4.1613
4.1745

4.2647
4.2388
4.1989

3.4328
3.3797
3.3998

3.8105
3.7996
3.7866

3.8514
3.8857
3.8522

4.1407
4.1519
4.1252

10
-1.36
-1.25
-1.31
-1.68
-1.62
-1.5
-1.49
-1.77
-2.16

4.2278
4.2184
4.2471
4.2207
4.2187
4.2131

Required Outputs
Gage R&R as a percent of tolerance using the ANOVA Method
Gage R&R as a percent of study variation using the ANOVA
Gage R&R as a percent of tolerance using the Average and Range
Gage R&R as a percent of study variation using the Average and
Number of distinct categories
Specification Tolerance = 2

4.2235
4.2113
4.2245

8.23
9.74
8.27
10.28
14

Subgroup 1
2
3
4
5
6 7 8 9
x1
5.4
4.8
7.2
4.7 4.5 5.7 4.9 6.0 5.9
x2
6.2
6.3
4.6
4.3 5.7 4.2 3.7 3.0 3.9
x3
5.5
4.0
5.6
6.9 5.3 2.7 4.3 5.3 6.5
x4
5.1
6.0
5.1
6.8 5.4 5.1 4.1 3.9 2.7
x5
4.8
4.1
6.6
4.4 5.3 5.9 5.4 5.3 4.6
22.30
22.86
22.88
22.44
22.59
22.37
22.23
22.60
22.61
22.42
22.28
22.54
22.31
22.42
22.25
22.65
22.50
22.79
22.65
22.51
22.48
22.53
22.54
22.84
22.76

22.54
22.68
22.68
22.66
22.65
22.34
22.36
22.72
22.52
22.64
22.55
22.25
22.57
22.21
22.36
22.50
22.86
22.61
22.75
22.58
22.38
22.52
22.56
22.52
22.65

22.01
22.43
22.46
22.48
22.78
22.75
22.90
22.35
22.52
22.52
22.38
22.40
22.38
22.45
22.25
22.41
22.60
22.91
21.92
22.46
22.28
22.61
22.36
22.88
22.51

22.62
22.58
22.30
22.37
22.58
22.71
22.45
22.51
22.49
22.40
22.65
22.72
22.58
22.24
22.34
22.39
22.60
22.66
22.00
22.76
22.72
22.62
22.46
22.68
22.77

22.65
22.73
22.61
22.56
22.33
22.51
22.48
22.69
22.31
22.63
22.56
22.90
22.30
22.55
22.67
22.48
22.66
22.37
22.45
22.56
22.96
22.60
22.71
22.54
22.43

10
3.5
5.7
3.2
3.6
5.2

pg 186 AIAG SPC (2nd)

USL
23.5
LSL
21.5

11
3.9
4.2
6.2
6.3
4.0

12
5.6
4.5
5.4
4.4
6.6

13
3.8
3.2
4.9
5.0
6.4

14
5.3
6.3
2.7
4.4
4.5

15
3.9
4.7
5.2
4.3
4.1

16
6.5
4.7
3.7
4.2
5.5

17
7.5
6.4
4.7
6.7
4.7

18
6.4
4.2
4.6
5.5
4.0

19
5.6
6.7
4.9
5.4
6.9

20
6.3
8.1
5.1
5.5
7.7

21
4.6
5.8
4.7
4.1
7.0

22
3.5
5.0
5.9
3.0
3.2

23
5.2
6.1
3.8
4.3
4.1

24
4.2
4.4
5.0
5.0
3.9

25
5.2
5.1
3.5
6.9
5.2

26
6.4
6.4
5.9
4.9
5.9

27
4.5
5.2
4.9
4.0
5.5

28 pg 78 AIAG SPC (2nd)

5.4
5.6
3.3
5.4
3.8

x1
x2
x3
x4
x5

2/9
7am
16
14
13
12
17

8
16
15
13
15
17

9
16
13
16
15
15

10
15
13
13
13
14

11
16
15
16
14
17

12
13
13
14
17
18

1
13
11
15
17
13

2
14
16
17
14
14

3
13
17
14
17
13

4
15
14
17
20
18

5
11
19
14
15
17

6
17
16
11
14
16

7
20
19
18
19
16

8
18
16
13
15
13

9
12
13
15
12
13

10
11
20
14
17
9

2/10
7
17
17
15
13
15

8
13
15
18
11
13

9
19
13
10
12
14

10
14
14
16
14
13

11
13
17
17
16
14

12
16
15
14
17
16

1
18
18
17
17
13

2
14
15
16
15
14

3
15
14
16
14
14

4 pg 84 AIAG SPC (2nd)

17
14
18
13
16

37.2
37.8
37.1
37.8

36.9
37.9
38.2
38.1

38.1
38.2
37.2
37.2

37.5
36.8
37.5
37.3

37.7
37.8
37.7
37.5

36.2 35.8 35.8 35.5

36

Subgroup Size
Upper Specification Limit
Lower Specification Limit

5
39.0 Part specification: 37.0 2.0
35.0

Required Outputs from Statistical Sofware

36.5 35.9 35.9 36.4 36.4

36.6
36.3
36.5
36.6
36.2
36.9

36.1
36.8
36.9
37.2
37.2
36.8

36.4
36.5
36.8
37.1
36.1
36.7

36.9
36.7
36.7
37.4
36.3
36.6

36
36.3
37.5
37.3
36.2
36.3

37.1
37.6
36.8
37.3
36.1
36.5
36.3
35.8
37.1
36.8
35.9
36.3
36.1
36.8

37.9
38.2
37.5
37.1
37.2
36.7
36.2
36.5
37.9
37.2
36.1
37.4
37.1
36.2

38.1
38.1
37.1
36.7
37.1
36.8
36.5
36.4
36.5
37.3
37
36.6
36.9
36.6

37.6
37.8
37.4
37.5
36.9
36.9
36.5
36
36.9
37.4
36.6
36.3
36.8
36.8

37.5
37.2
36.5
37.6
36.2
36.7
35.8
36
36.9
36.6
36.1
36
36.7
37.1

AIAG Method (defined on p.80 of the SPC manual 1st edition)

using R bar divided
by d2 to estimate
using sample
standard deviation to

Cpk
Cp
Ppk
Pp

1.55
1.67
0.98
1.06

Other Acceptable Values Using Different Estimates of Sigma

using "pooled"
standard deviation
using "pooled"
standard deviation to
using sample
standard deviation

Cpk
Cp
Cpk
Cp
Ppk
Pp

1.60
1.73
1.61
1.73
0.98
1.05

manual 1st edition)

stimates of Sigma

99136368.xls.ms_office

Date/time
6/8 8am
10am
12pm
2pm
6/9 8am
10am
12pm
2pm
6/10 8am
10am
12pm
2pm
6/11 8am
10am
12pm
2pm
6/12 8am
10am
12pm
2pm
6/15 8am
10am
12pm
2pm
6/16 8am

S1
0.65
0.75
0.75
0.6
0.7
0.6
0.75
0.6
0.65
0.6
0.8
0.85
0.7
0.65
0.9
0.75
0.75
0.75
0.65
0.6
0.5
0.6
0.8
0.65
0.65

S2
0.7
0.85
0.8
0.7
0.75
0.75
0.8
0.7
0.8
0.7
0.75
0.75
0.7
0.7
0.8
0.8
0.7
0.7
0.65
0.6
0.55
0.8
0.65
0.6
0.7

S3
0.65
0.75
0.8
0.7
0.65
0.75
0.65
0.8
0.85
0.6
0.9
0.85
0.75
0.85
0.8
0.75
0.85
0.6
0.85
0.65
0.65
0.65
0.75
0.65
0.7

S4
0.65
0.85
0.7
0.75
0.85
0.85
0.75
0.75
0.85
0.8
0.5
0.65
0.75
0.75
0.75
0.8
0.7
0.7
0.65
0.6
0.8
0.65
0.65
0.6
0.6

S5 Juran QC Handbook pg 24.16

0.85 AIAG SPC pg 34
0.65
0.75
0.65
0.8
0.7
0.7
0.75
0.75
0.65
0.8
0.7
0.7
0.6
0.85
0.65
0.8
0.6
0.7
0.65
0.8
0.75
0.65
0.7
0.65

Page 11

XmR

11-2 2pm

11-2 3pm

11-3 1pm

11-3 2pm

11-3 3pm

11-4 1pm

Acid Concentration
8.0
8.5
7.4
10.5
9.3
11.1
10.4
10.4
9.0
10.0
11.7
10.3
16.2
11.6
11.5
11.0
12.0
11.0
10.2
10.1
10.5
10.3
11.5
11.1

pg 86 AIAG SPC (2nd)

Page 12

p chart

Under Torque
Non-start
Leaker
Smoker

2
6
4

4
4
7

8
7
3
1

5
5
3

5
2
2

9
8
9

9
4
4
1

7
3
4

8
2
6
1

5
5
8

8
4
4

7
9
8

6
3
2

14
8
9

6
4
6

3
3
4

4
3
9

8
5
4

8
5
6
1

Discrepancies 12 15 19 13
9 26 18 14 17 18 16 24 11 31 16 10 16 17 20
Sample (n)
500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500

Page 13

p chart

5
5
5

5
2
1

5
4
4

6
4
2

9
3
5

6
5
6
1

15
8 13 12 17 18
500 500 500 500 500 500

Total pg 88 AIAG SPC (2nd)

162
113
125
5
Constant control limits apply when:
Min(n)/Max(n) < 0.75

Page 14

p chart var

Jan-20
Jan-21
Jan-22
Jan-25
Jan-26
Jan-27
Jan-28
Jan-29
Feb-1
Feb-2
Feb-3
Feb-4
Feb-5
Feb-8
Feb-9
Feb-10
Feb-11
Feb-12
Feb-15
Feb-16
Feb-17
Feb-18
Feb-19
Feb-22
Feb-23

Discrepancies
Sample (n)
8
968
13
1216
13
804
16
1401
14
1376
15
995
13
1202
10
1028
24
1184
18
542
16
1325
17
1066
19
1721
9
1305
14
1190
9
2306
13
1365
5
973
15
1058
19
1244
10
392
17
1433
13
1255
15
1352
21
1187

Page 15

np chart

Undersize
Cold Weld
Missing
Off-Location

Number
Sample

2 4 3 3 2 6 4 0 6 5 4 1 2 2 6 3 8 4 3 4 5 4 2 3 6
1
1
1
1
1
1
1
1
1

2 5 4 3 3 6 5 0 7 5 4 1 2 3 6 3 8 4 4 4 6 4 2 3 7
62

Page 16

Total pg 92 AIAG SPC (2nd)

92
2
4
3

np chart

G SPC (2nd)

Page 17

c chart

Date/Bolt
vr721'
vr1050
vr1901
vr1942
vr3017

11-9
11-10
11-16
11-18
11-19
1
2 3 4 5
1
2 3
1
2 3 4 5 11-17 1 2 3 4 1 2 3 4 5
1
2 3
4 1
6
4
4
4 3
1 1
1
1
1
1 3
1
1 2 1
1 1
1
1 3 2
1 1 2 1 1
1
2 7
1
2
3
3 3 4
1
2
1 2
3 3
4
4 4
8
1
1
1
1 5 2
4
3
1 1
3
2
7 8 1
3 3 2
4
5 5
2
1
2 4
5

Date/Bolt
Number

11-9
11-10
11-16
11-18
11-19
1
2 3 4 5
1
2 3
1
2 3 4 5 11-17 1 2 3 4 1 2 3 4 5
1
2 3
9 15 11 8 17
11 5 11
13 7 10 12 4
3 7 2 3
3 7 2 7 9
1 5 8

Page 18

c chart

pg 96 AIAG SPC (2nd)

Page 19

u chart

nd013
nd018
nd043
nd050
nd084
vr721
vr1050
vr1901
vr1942
vr3017

1
1
2
3

1
1
3
1
3
4
1
1

1
7
2
1
3
4

4
4
7

3
1
1
2
1 6
1
2 1
5
8 1

3
7
2
1
1 3
1 1
1 2
2
1

1
1
2
1
1
1
1
3
1
2

3
1
2
1
1
1
3
1
4

2
1
1
1
1
3
1
3

6
1
1
1
1
1
4
1
5

6
9
2
1
1
3
5
5

Number
8 17 18 15 23 9 19 6 14 17 13 15 16 22
Sample (n) 8 8 9 8 8 7 7 8 8 8 7 8 9 9

Page 20

Total pg 94 AIAG SPC (2nd)

17
23
27
11
19
19
17
23
22
34
Constant control limits apply when:
Min(n)/Max(n) < 0.75