UL INDIA LABORATORY Testing Capabilities

2012 Underwriters Laboratories Inc. All rights reserved. For RDSO internal Distribution Only.

Photo Voltaic Laboratory

2011 Underwriters Laboratories Inc.

Key Features
NABL Accredited Laboratory Calibrated Equipment Controlled Ambient Exhaustive UPS & DG Backup power Centralized & Overnight Test Monitoring system Remote Monitoring System (IP Camera) Safe Work Environment Qualified Staffs Lean Work Flow High Visibility

Lean Lab Layout

Applicable Standards
UL 1703 - Flat plate photovoltaic modules
and panels

IEC 61215 - Crystalline Silicon terrestrial

photovoltaic modules Design and type approval

IEC 61646 - Thin film terrestrial photovoltaic

modules Design and type approval

IEC 61730-1 - Photovoltaic module safety

qualification Requirement for construction

IEC 61730-2 - Photovoltaic module safety

qualification Requirement for testing

Accreditation/Approvals/ Recognitions

List of Tests as per UL- 1703

o Leakage Current Test (As Rcvd) o Dielectric Voltage Withstand Test(As Rcvd) o Wet Insulation Resistance Test (As Rcvd) o Wiring Compartment Securement Test (As Rcvd) o Voltage and Current Measurement o Temperature Cycling Test o Water Spray Test (Leakage + DWV) o Bonding Resistance Test o Reverse Current Overload Test o Humidity Cycling Test (Pre & Post Testing to be done) o Strain Relief Test

List of Testing as per UL- 1703 (contd)

o Cut Test o Push Test (Leakage) o Impact Test o Mechanical Loading Test o Terminal Torque Test o Knockout Test o Bending Test o Low Temperature Impact Test o Crush Resistance Test o Mold Stress Relief Distortion Test o Hot-Spot Endurance Test
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List of Testing IEC 61215/61646

o Visual Inspection o Maximum Power Determination o Insulation Test o Measurement of temperature Coefficients o Measurement of NOCT o Performance at STC and NOCT o Performance at Low Irradiance o Outdoor exposure Test o Hot-spot Endurance Test o UV Preconditioning

List of Testing IEC 61215/61646 (contd)

o Thermal Cycling Test o Humidity Freeze Test o Damp Heat Test o Robustness of termination Test o Wet Leakage Current Test o Mechanical Load test o Hail Test o Bypass Diode Thermal Test o Light Soaking (61646)

Solar Sun Simulator

Specifications : Make:- Spire; Model:- 4600SLP; Class A Simulator Standards Used : UL 1703; IEC 61215/61646; IEC 61730-1 ; IEC 61730-2; MNRE; RDSO Tests : o Voltage and Current Measurement o Maximum Power Determination o Performance at Low Irradiance o Measurement of temperature Coefficients o Initial & Final measurements of PV modules Products Testes : o Crystalline PV modules o Thin film PV modules Test Duration : 20 mints Samples Required : 1

Surge Voltage and Partial Discharge

Specifications : Make: MPS Test Equipments Voltage range: 10 KV DC Standards Used : IEC 61730-1 ; IEC 61730-2; Tests : Partial Discharge Products Tested : (Few examples) o PV modules( Back Sheet)

Specifications : Make: EM Test Equipments Voltage range: 10 KV Standards Used : IEC 61730-1 ; IEC 61730-2; Tests : o Surge voltage Products Tested : (Few examples) o PV modules

Salt Spray Chamber

Specifications : Make: Ascott Internal size: 1 x 1.8 mtr Temperature: 50 deg C & 95% RH Standards Used : MNRE; RDSO: ASTM 117 Tests : o Corrosion Testing Products Tested : o PV modules and Outdoor exposed products Test Duration : 96 hrs and depends upon customer requirement Samples Required : 1

Walking Chambers Normal Size

Specifications : Make:- ESPEC; Temp. range:- -650C to 1500C Humidity range:- 35% to 95% RH Internal Size (mtrs):- 2.32(W)x4.0(D)x2.88 (H) Data recording though web controller Standards Used : UL 60601; UL60950; UL 61010; UL 1703; IEC 61215/61646; IEC 61730-1 ; IEC 61730-2 Tests : o Humidity conditioning o Thermal cycling o Thermal simulation o Aging o Performance at various T and RH o Humidity freeze

Products Tested : (Few examples) o PV modules; ITE; measuring & medical products o Industrial Panels and control products PV modules Test Duration : As per STD Samples Required : As per STD/Customer protocol

Walk-In Chamber - Mega Size

Specifications : Make:- ESPEC; Temp. range:- -650C to 1500C Humidity range:- 35% to 95% RH Internal Size (mtrs):- 3.04(W)x3.65(D)x 2.38(H) Data recording though web controller Standards Used : UL 60601; UL60950; UL 61010; UL 1703; IEC 61215/61646; IEC 61730-1 ; IEC 61730-2 Tests : o Humidity conditioning o Thermal cycling o Thermal simulation o Aging o Performance at various T and RH o Humidity freeze

Products Tested : (Few examples) o PV modules; ITE; measuring & medical products o Industrial Panels and control products PV modules Test Duration : As per STD Samples Required : As per STD/Customer protocol

Hot Spot Endurance

Specifications : Make:- Custom made Standards Used : UL 1703 Tests : o Hot spot endurance Products Testes : o Crystalline PV modules o Thin film PV modules Test Duration : 100 cycles; 1 hrs/cycle Samples Required : 2

Module Breakage
Specifications : Make:- Custom made Standards Used : UL 1703 Tests : o Module breakage Products Testes : o Crystalline PV modules o Thin film PV modules Test Duration : 10 min Samples Required : 1

Rain and Outdoor Testing

Dielectric Tester + Leakage Current Tester Lab TAT Sample Preparation:15min Test Duration :5min No. of Samples:01

IV Curve Tracer (Outdoor Testing)

Rain Test Apparatus

Lab TAT Sample Preparation:15min Test Duration:1 Hour No. of samples: 01

Lab TAT Sample Preparation Depends Test Duration on test conditions No. of Samples: 01

Hi-Tech & Lighting Laboratory

2011 Underwriters Laboratories Inc.

Lean Lab layout

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Testing Categories
Hi-Tech o Information Technology Equipment o Consumer Electronics o Medical Equipment o Measuring Devices Components o Motors o Low Voltage Transformers o Capacitors Luminaries o Portable Luminaires, o Fixed Luminaires
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Information Technology Equipment's

Standards Covered: o UL 60950-1 First and Second Edition o IEC/EN 60950-1 First and Second Edition o CAN/CSA-C22.2 No. 60950-1 General Products o Power Supplies o Desktop Computers o Laptops o IP Camera o RF Repeater etc
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Accreditation/Approvals/ Recognitions

Consumer Electronics
Standards Covered: o UL 60065-7 o IEC/EN 60065-7 o CAN/CSA-C22.2 No. 60065 o IEC 62087 General Products o Television o Audio & Video Equipment's o LED Displays o Camera etc..
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Accreditation/Approvals/ Recognitions

Medical & Measuring Equipment's

Standards Covered: o UL 60601-1 Second Edition o IEC/EN 60601-1 Second Edition o CAN/CSA-C22.2 No. 601-1 o IEC/UL 61010-1 o Particular Standards General Products o Patient Monitoring System o Incubators & Baby Warmers o ECG Machine o Photo Therapy Unit o Power Analyzer etc Accreditation/Approvals/ Recognitions

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Luminaries
Standards Covered:
o UL 153 o IEC/EN 60598-1 o IEC/EN 60598-2-4 o CAN/CSA-C22.2 No. 12 Accreditation/Approvals/ Recognitions

General Products
o Table Luminaires o Floor Luminaires o Wall Mounted Luminaires o Ceiling / Pendant Luminaires etc..
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Components
Standards Covered: MOTORS UL 1004 BIS Standards

LOW VOLTAGE TRANSFORMERS UL 5085

CAPACITORS UL 810 IEC 60252-2

Accreditation/Approvals/ Recognitions

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Electrical Testing
o Hi Pot Test or Electric Strength Test:
Voltage: 0 10KV AC & DC. Leakage Current: Up to 200 mA Duration: Up to 900 Sec Supply: 50 or 60 Hz

o Bonding Conductor Test:

Voltage: Up to 6 VAC. Current: Up to 60 Ampere Duration: Up to 999 Sec

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Electrical Testing(Contd)
o Temperature measurement Range: -200 to 400 Degree Celsius Thermocouple: J, T, K Type Centralized Data Logging System Elevated Temperature -70 to 150 Degree Celsius

o Leakage Current measurement Simpson 228, 229 (IEC-60990) 0-3 mA Various Medical Leakage measuring Networks

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Hysteresis Dynamometer
Specifications : Make:- Magtrol HD 815 - 28 Nm - Upto 5 HP motor HD 715 - 6.5 Nm - Upto 2 HP motor HD 515 - 1.7 Nm - Upto 0.5 HP motor Standards Used : UL 1004; UL2111; IS 325; IS 996 Tests : o Input rating o Running temperature rise o Running overload o Pullout torque o Full load torque characteristics Products Tested : (Few examples) o Impedance protected motors o Thermal protected motors o Universal motors Test Duration : 20 mints Samples Required : 1

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Humidity Chamber Small Size

Specifications : Make:- ESPEC Temp. range:- -700C to 1500C Humidity range:- 20% to 98% RH Internal Size :- 1 meter cube Standards Used : UL 60601; UL60950; UL 61010; EN 60598-1 Tests : o Humidity conditioning o Thermal cycling o Thermal simulation, Aging o Performance at various T and RH Products Tested : (Few examples) o Lighting, measuring & medical o Industrial Panels control products Test Duration : As per standard Samples Required : As per standard
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Hot Air Oven

Specifications : Make:- Kaleidoscope Temp. range:- Ambient to 1000C Test space:- 1000x1000x1500mm (WxDxH) Temp & RH Data recording Standards Used : UL 60601; UL60950; UL 61010; EN 60598-1 Tests : o Thermal conditioning o Thermal simulation, Aging o Performance at various Temp Products Tested : (Few examples) o Lighting, measuring & medical products o Industrial Panels control products Test Duration : As per STD Samples Required : As per STD/Customer protocol
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Dust Chamber
Specifications : Make: C N Envirosystem Model: Aerial-2000-1 Internal Size: 2000 X 1000 X 1100mm (WxDxH) Standards Used : IEC 60529 Tests : o IP5X, IP6X to IP67 Products Testes : o Luminaires o Control Panels o Appliances o Industrial Products Test Duration : As per standard Samples Required : 1

Ingress Protection (Water) Chamber

Specifications : Make: C N Envirosystem Model: Aerial-3500-IXX Internal Size: 1500 X 1500 X 1500mm (WxDxH) Standards Used : IEC 60529 Tests : o IP4X, IP5X, IPX1 to IPX6 Products Testes : o Luminaires o Control Panels o Appliances o Industrial Products Test Duration : As per standard Samples Required : 1

Mechanical Test
o Accessibility Probes Various accessible probes as per IEC/UL standards. o Force Tester Up to 200 Kg o Impact Hammer 0.2 J to 1 J o Impact Ball Diameter:50 mm Weight: 500 G

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Mechanical Test
o Steady Force Tester Up to 200Kg

o Draft Free Enclosure As per standard IEC 60598

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Power & Control Laboratory

2011 Underwriters Laboratories Inc.

IS Standards Capabilities
IS/IEC 60898(Pt-1):2002 - Circuit-breakers for over current protection for household and similar installations (MCB) IS 12640(Pt-1):2008 - Residual current operated circuit-breakers without integral overcurrent protection for household and similar uses (RCCBs) IS 12640(Pt-2):2008 - Residual current operated circuit-breakers with integral overcurrent protection for household and similar uses (RCBOs) IS/IEC 60947(Pt-4/Sec-1):2000 upto 315Amp Contactors and Motor Starter IS/IEC 60947(Pt-5/Sec-1):2003 - Control Circuit Devices and Switching elements Electromechanical control circuit devices
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Accreditation/Approvals/ Recognitions

IEC & UL Standards Information(Contd)

UL 60947-1 3rd edition UL 60947-4-1A 2nd edition UL 60947-5-2 2nd edition UL 60947-5-1 3rd edition UL 61131-2 2nd edition UL 61800-5-1 UL508 UL 486A-486B UL1059 UL467 UL746 A & C

Accreditation/Approvals/ Recognitions

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10kA Short Circuit Facility

Specifications : Control Station: Semica data systems & Sarman Engineering Standards Used : UL 508; IEC 60898 ; 61008; 61009; 60947 Tests : o All Short circuit test for IEC 60898; 61008; 61009. o For other product category upto 10KA at voltage upto 690V at any Power factor. Test Duration : Depends upon the product category. Samples Required : As Per Standard.

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28-Days & Temperature Rise Test Bench

Specifications : Make:- SCR Electroniks. Voltage range: Minimum 30VAC, 50 Hz Current range: 0.5 to 125A continuous Environmental Chamber: 25 to 40 deg C Standards Used : IEC 60898; 61008; 61009; 60947 Tests : o Temperature rise o 28 days test o Over current o Tripping test Products Tested : (Few examples) o MCBs; RCCBs; RCBOs; Relays

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RCCB & RCBO Residual Current Characteristics Test Bench

Specifications : Make:- SCR Electroniks Voltage range: 0 to 300 VAC, 50 Hz All test corresponding to sensitivity 10mA to 300 mA is possible, as per IEC 61008 & 61009.

Standards Used : IEC61008; 61009 Tests : o RCCB/RCBO type testing Products Tested : (Few examples) o RCCBs; RCBOs;

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Tripping Characteristic Bench

Specifications : Make:- SCR Electroniks. Voltage range: 3 to 12 VAC, 50 Hz Thermal current: 0.5A to 125A Magnetic current: Upto 2000A (100 ms) Standards Used : IEC 60947; 60898; 61009;UL508 Tests : o Tripping characteristics o Calibration test Products Tested : (Few examples) o MCBs; RCBOs; Relays; o MPCBs

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AC Pilot Duty Endurance

Specifications : Make:- Sarman engineering Voltage range: 25 to 660 VAC, 50 Hz Make current: Upto 100A Break current: Upto 10A Duty cycle As per standard Standards Used : IEC 60947-5-1 UL 508 Tests : o Pilot duty endurance o Normal endurance Products Tested : (Few examples) o Contactors; Overload relays; Auxiliary devices

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DC Pilot Duty Testing

Specifications : Make:- Sarman Engineering. Voltage range: 99 to 660 VDC, Duty current: 0.1A to 7.5A Duty cycle As per standard Standards Used : IEC 60947-5-1 UL 508 Tests : o Pilot duty endurance o Normal endurance Products Tested : (Few examples) o Contactors; Overload relays; Auxiliary devices

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Impulse Generator
Specifications : Make:- EMC Partner Voltage range 750 to 19.5 Kv Peak Positive/Negative Standards Used : IEC 60947; 60898; 61008; 61009; UL 508 Tests : o Impulse voltage test Products Tested : (Few examples) o MCBs; RCCBs ; RCBOs; Contactors Test Duration : 45 mints Samples Required : As Per Standard

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Glow Wire Testing

Specifications : Make:- SCR Electroniks. Standards Used : IEC 60898; 61008; 61009; 60947 Tests : o Glow wire test Products Testes : o MCB; RCCB; RCBO; Contactor Test Duration : 20 mints Samples Required : As per standard

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Low Voltage and High Current Source

Specifications : Make: Sarman Voltage range: 3 to 6 VAC, 50 Hz Current range: 10 to 2000A continuous 2000A to 6000A (10 Secs) Standards Used : UL 508; 1059; 486A; 486B; 467; IEC 60947; 60898; 61008; 61009 Tests : o Temperature rise o Heat cycling o Short time current o Over current Products Tested : (Few examples) o Contactors, Terminal connectors, Ground rods, Lugs

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MCB Endurance Testing

Specifications : Make:- SCR Electroniks Voltage range: 25 to 480 VAC, 50 Hz Test current: 0.5 to 125A Duty cycle 2 :28, 2: 13 Standards Used : IEC 60898; 61008; 61009 Tests : o Endurance testing Products Tested : (Few examples) o MCBs; RCCBs; RCBOs;

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Overload Endurance Testing

Overload endurance test 3 phase rating configuration

Std Product Test Volts (Min Name as Current A to Max) per Std General Std Power Factor

60947-1

General

60947-4-1 Contactor/Staters Up to 690 Volts,9 to 2500 A,0.45 to 0.98 PF,

60947-5-1

Auxiliary

UL508

General

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Secureness Test Setup

Specifications : Make:- CK Enterprises Torque : 1 ~ 600 lbf.in Stations : 4 Standards Used : IEC 60947 UL 467; 508; 486A; 486B Tests : o Conductor secureness o Static heating sequence Products Tested : (Few examples) o Terminals of contactor, overload relays, terminal block o Lugs & Ground clamps

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Secureness Test Setup

Specifications : Make:- CK Enterprises Torque : 1 ~ 600 lbf.in Stations : 4 Standards Used : IEC 60947 UL 467; 508; 486A; 486B Tests : o Conductor secureness o Static heating sequence Products Tested : (Few Examples) o Terminals of contactor, overload relays, terminal block o Lugs & Ground clamps

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Pullout Testing
Specifications : Make:- CK Enterprises Torque : 10 ~ 1000 kgs Standards Used : IEC 60947 UL 467 Tests : o Conductor abnormal pullout o Static heating sequence Products Tested : (Few examples) o Terminals of contactor, overload relays, terminal block o Lugs & Ground clamps

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Temperature Rise Testing - DC

o Range:
Current : 5 to 1000A Continues, 1000 to 3000A (15 Sec). Voltage: 3 to 6Vac,50 Hz supply. Test: One sample

o Mode: Cyclic operation with single station o TAT: 4 Hrs. including test setup, Except cycling test o Standards :
IEC 60947-4-1,5-1,7-1,60898,61008,61009Series UL508 Series, UL1059,486 A & B,467,746 Etc
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Mechanical Shock Testing - MCB

o Range: Spring constant:25 N/mm Sample: 180 mm Axis from the platform Mounting: Surface 200mm from Hing. Static force: 25 Nm Fixed metal stop plate Fall: 50 times allow. Axis: 90 Deg vertical o Caution: During the tests, the circuit-breaker shall not open. o TAT: 30 Min / Samples o Standards : IEC 60898,61008,61009 Series
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Adherence of Coating
o Sample Requirement: Copper jacketed ground rod Length : 457mm (18 in) length of the rod with one end cut to a 45 Degree point. o No of Samples: 1

o Standards : UL467

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UL , Manesar Energy Efficiency Laboratory

2012 Underwriters Laboratories Inc. All rights reserved. For RDSO internal Distribution Only.

Agenda

Introduction Photometric Lab Environmental Lab Refrigerator Lab. Upcoming facilities Question and Answer

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Photometry Lab

(Goniophotometer) Principle: The mirror rotates around the luminaire and reflects all the light intensity signal from every direction to the fixed photo detector, thus to achieve the measurement of the spatial intensity distribution curve on different flats. The instrument is fully satisfied with the test requirements on the directional properties of light distribution made by LM79-0, EST and ERP meanwhile, it is recommended by CIE70.

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Photometry Lab

(Thermostatic Integrating Spher)

Features: Computerized measurements of following parameters Spectroradiometric Colorimetric Spectral power distribution, Chromaticity coordinates, CCT , CRI Luminous flux, Electrical ( Current, voltage, wattage, power factor etc)

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Photometry Lab

(Life Test Racks)

Fully atomized life test racks for the LED bulbs, CFL , TFL which are designed by UL. Individual lamp is monitor throughout its life during testing in the life test and actual life of lamp is capture in case of failure. The monitoring of life test area and report generation is customized as per standards need. The racks operate under the controlled electrical power supply (voltage, frequency) on UPS and controlled environmental conditions specified in the standards.

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Photometry Lab

(Thermostatic Integrating Sphere for LED chip)

Computerized spectroradiometric and colorimetric parameters measurement like spectral power distribution, chromaticity coordinates, correlated color temperature, color rendering index, color tolerance, color difference of LED Chip at different junction temperature ( 15C to 85C)

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Environmental Lab

( Environmental chambers)

This Lab is having high performance Environmental test Chambers with fully automatic control , dust chamber and rain test apparatus and Hot ovens. The products like luminaires , Lamps , Electrical / Electronic components , enclosures etc performance can be assessed under various environmental stresses like high temperature , low temperature , dusty environment and rainy environment. The different sizes of environmental chambers accommodate test objects of different sizes and tests as per Cold Dry heat Change of temp Damp Heat, Steady State Damp heat, steady state (unsaturated pressurized vapour) Damp Heat, Cyclic Damp Heat, Steady State

Temperature : (-)40C to 180 C 1C Relative Humidity : 10 % to 95% 3 % Ramp rate : 10 K per minute

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Environmental Lab

( Dust Chamber and Rain Test set up)

Lab has largest dust chamber of size ( 3 m x 2 m x 3m , l x d x h) and rain test apparatus to test enclosures for degree of protection against dust and water. This facilities will help manufactures for design and verification of their products for the IP rating in accordance with IEC:60529/IS:12063. The electrical enclosures like electrical panel , control box , distribution box , motors , etc can be tested for the protection against ingress of dust ( 1st numeral 1X/2X/3X/4X/5X/6X) and water ( 2nd Numeral: X3/X4/X5/X6).

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Refrigerator Lab

( Dust Chamber and Rain Test set up)

This Lab is having test chamber as per ISO 15002 with temperature environment control system and a refrigerator cooling performance test system The system is fully automatically controlled, capable of automatic measurement and recording and analysis of test results and data. The system is intended for the operating conditions tests (temperature, humidity, ) suitable for 6 Refrigerators with size 50l to 750l. The verification testing of house hold refrigerator can be performed for the energy efficiency requirement As per BEE star rating scheme , As per EPA Energy star scheme and various other nations energy efficiency labeling system. The system meets the conditions as per the national standards IS 15750, IS: 1476, ASNZ 4474 , IEC: 62552:2007.

Feature: Six test benches Programmable controls - to suit R&D testing requirement. Hydro Carbon Refrigerant compatibility

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Up coming facilities

Washing Machine Lab: The verification testing will be performed for the energy efficiency requirement as per BEE star rating scheme , EPA Energy star scheme and various other nations energy efficiency labeling system. The system meets the conditions as per the national standards IEC 60456 Performance Tests: a. Energy and Water consumption b. Determination of Wash Performance c. Water Extraction Efficiency d. Rinsing efficiency

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Up coming facilites

Consumer Electronic Appliance Lab: This Lab will be commission by March 2012. The verification testing will be performed for the energy efficiency requirement as per BEE star rating scheme , EPA Energy star scheme and various other nations energy efficiency labeling system. Performance Tests: a. Television b. Computer and Server c. Printers d. Audio , video appliance

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Water Laboratory

2011 Underwriters Laboratories Inc.

Fluorescent Microscope
Specifications : Make:- Olympus; Model:- BX 53

Tests : o For counting protozoan oocyst( using FITC and DAPI stain) o For counting Microspheres

Products Tested : o Water samples

Spectrophotometer
Specifications : Make:- HACH; Model:- DR/5000

Tests : o Free chlorine and other halogens o Metals-Iron, Manganese etc o Halides Products Tested : o Water samples Test Duration : 1 hour Samples Required : Each test 100ml

AAS-Graphite furnace/FIAS
Specifications : Make:- Perkin Elmer; Model:- AA800 with GFAS,FAS and FIAS Tests : o Metals

Products Testes : o Water samples

Samples Required : 200ml

TOC analyzer
Specifications : Make:- Shimadzu; Model:- TOCVCPH;

Tests : o Total organic carbon estimation o Inorganic carbon o Total carbon Products Testes : o Water sample Samples Required : 100ml

GCMS
Specifications : Make:- Agilent Technologies; Model:-GC7890A , MS-5975C with auto sampler and Purge & Trap Tests : o Volatile organics o Semi volatile organic compounds o Organo Pesticides Products Tested : o Water samples o Water treatment chemicals o Water treatment components

New Service Offerings

Renting & Leasing Conditioning Ovens IP & Salt spray Short circuit New Testing Services NABL BEE TEC BIS MNRE EPA CEC CBTL Surveillance Testing BIS BEE UL FUS

Research & Development Testing Hi-Tech & Medical Industrial Flammability

Customer Training Standard related Testing exposure Safety

Lab Setup Consultancy Services Design Conversion Project management

Mobile Testing Services Microbiology Calibration Medical

Consultancy & Audits Customized audits 17025 Lean

Annual Contact Services Microbiology Annual Inspection

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Contact Details K S Patil Engineering Manager, Power & Control/Energy Direct : 91-80-41384436 Mobile : +91 9980519308 Email : Krushnendra.s.patil@ul.com Jomy Joseph Business Head, Power & Control/Lighting Direct : 91-80-41384608 Mobile : +91 9741399064 Email : Jomy.Joseph@ul.com
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THANK YOU.