Coiled Tubing Simulators

Coiled Tubing Operations

Nitrogen Pumping

CT Well Control

drillingsystems.com

Overview
The Drilling Systems range of CT Simulators offer training in advanced coiled tubing operations, drilling well intervention and well control operations. The full size CTS-5000 and portable versions, the CTS-500 and CTS-50, are designed to meet the training requirements of Operators, Coiled Tubing Service Companies and Training Organisations for both onshore and offshore operational environments. Applicable to entry level or advanced engineering skills training, the simulators can be used to instruct individuals or complete coiled tubing crews. They are ideal for training personnel in equipment operations and advanced coiled tubing drilling well intervention and well control engineering techniques. The simulators can be used by an Instructor to demonstrate particular principles and operations, or by Trainees under the direction of an Instructor for training

Scope of Simulation
Normal Operation The simulation equipment is capable of providing a trainee with appropriate levels of training in the coiled tubing operations including well intervention and well control operations for a well that has been drilled down to a depth of 30,000 ft. During use of the Simulator, basic and advanced training can be given in: CT Operations Planning CT Equipment Sizing and Performance Injector Operational Control Reel Operational Control Stripper Operational Control Circulating System Operational Control Blowout Prevention System Operational Control Nitrogen Pumping and Console Control Drilling & Workover Fluids Control BHA selection from over 70 tools as well as check valves, nozzles etc Running In / Out Procedures Downhole Drilling with CT and Equipment Problems Pressure Testing Wellbore Clean up Operations Well Control Equipment Problems Crew Supervision Operational Effects During the course of an exercise, depending on the conditions selected, the simulator models a combination of the following effects: Coiled tubing Running/Pulling Operations Coiled tubing Drilling, Motor BHA, Milling Out Windows Nitrogen Lift Through Tubing Completion Work Well Testing Wellbore Clean-up, Sand Bridge Clean Out, Acid Job, etc Zone Isolation Fluid Placement Tagging Valves/Nipples Operational Malfunctions In addition to the Operational Effects, the Instructor can introduce a number of malfunctions which fall into the following categories. Equipment: Hydraulic Failures Borehole, e.g., tight hole and stuck coil Coil Problems, e.g., buckling and coil failure Injector Problems: tensioning problems, tubing run aways, coil lockups Hydro-Mechanical, e.g., Reel Tension Failure. Instrument, e.g. Pressure Gauge Failure. Stripper - packer leaks BOP - Ram Failure and Leaks Equipment Rig Up and Control Through the Student Touchscreen, the following equipment can be selected and congured: BOPs (Shear Seal, Combi, Tripple, Quad and Annular) Injector & Stripper Pump Tees Manifolds (Reel, Squeeze and Nitrogen) Front & Rear Pump Alignments Process / Solids Control Equipment Well Control / Well Intervention The simulators meet proposed regulatory requirements for simulation in Well Intervention and Well Control training equipment. The equipment and software provides maximum exibility and simulates a wide variety of well control methods. The model permits the kicking zone to be placed at any depth in the wellbore. Lost circulation zones can be selected at the bottom of the hole or at the casing shoe. Trainees can be faced with multiple kicks in the wellbore depending upon the exercise set up by the instructor. Causes of Kicks Kick Warning Signs Shut In Procedures Wait and Weight Method Driller s Method Volumetric Method Bullheading Concurrent Method of Well Control Down Hole Problems During Well Control

Student Out of Cabin Window 3D Graphics View

Full Size CT Simulator

To provide a realistic training environment, the CTS-5000 cabin consoles and control panels are representative of those found in a modern Coiled Tubing cabin set up. These include instrumentation and control consoles. CTS-5000 Base Supply Equipment : Coiled Tubing Operators Console (HydraRig or Other) Fluid Pumping Console Backup Unit CT Operator s Window, 40 LCD, PC & Software Instructor Station, 17 LCD , PC & Software Student Station, 17 Touchscreen, PC & Software System Computer CTS-5000 Software CTS-5000 Sound System CT Operations and Well Control Chart Plotter External Router/Modem for Remote Support 3Kva Uninterruptable Power Supply (UPS) Spares Kit Optional Equipment : Remote Choke Control Console Nitrogen Pumping Console Engine Management Panel Supported Flooring Interface with 3rd party data acquisition software

Nitrogen Pumping Console

Fluid Pumping Console

Super-Portable CT Simulator

The standard CTS-500 conguration comprises: CT Operators Console, with BOP (black or blue) Remote (Swaco) Choke Panel (orange) N2 and Pumping Panel (red) Instructor Station : Notebook or PC with 17 LCD touchscreen Student Station : PC with 17 LCD touchscreen Graphics Station : PC with 17 LCD Uninterruptible Power Supply (UPS) CTS-500 (2 Channel/16 Sounds) Sound System Colour Drilling Recorder and Well Control Plotter 3 x ABS Transit Cases & Dust Covers for Panels

Mini-Portable CT Simulator
The NEW CTS-50 Mini-Portable CT Simulator utilises the eld-proven design of the DrillSIM-50 Drilling and Well Control Simulator along with the comprehensive CT models used on the CTS-5000 and CTS-500. Functionality not provided through a hardware console will be provided through the Student Touchscreen

CT Operators Console

BOP Console

N2 and Pumping Console

In addition to the above consoles, the CTS-50 will be supplied with: Instructor Station : Pentium Notebook, Student Station : 15 TFT touchscreen A portable inkjet printer, Uninterruptable Power Supply (UPS), CTS-50 Sound System 2 x Industrial Transit Cases

Remote Choke Console

About Drilling Systems

Drilling Systems has been developing innovative real-time simulators since 1988. The Company serves a strong blue-chip client base including international (IOC) and National (NOC) oil companies, drilling contractors, oileld service companies, commercial training institutions, universities and dockside container terminals. The Company offers a wide range of simulators across a broad range of disciplines.

Drilling Systems (UK) Ltd

Hurn View House, Chapelgate, Bournemouth International Airport, Dorset, BH23 6EW, United Kingdom Telephone : +44 (0) 1202 582255 Fax : +44 (0) 1202 582288 Email : info@drillingsystems.com

www.drillingsystems.com