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Table of Contents

Cover Page
Title Page
Warnings and Errors :
Input Echo :
XY Coordinate Calculations :
Flg Calc [Int P] : FLANGE
Flg Calc [Int P] : FLANGE
Internal Pressure Calculations :
External Pressure Calculations :
Element and Detail Weights :
Nozzle Flange MAWP :
Natural Frequency Calculation :
Wind Load Calculation :
Earthquake Load Calculation :
Wind/Earthquake Shear, Bending :
Wind Deflection :
Longitudinal Stress Constants :
Longitudinal Allowable Stresses :
Longitudinal Stresses Due to . .
Stress due to Combined Loads :
Center of Gravity Calculation :
Basering Calculations :
Nozzle Calcs. : NOZZLE A
Nozzle Calcs. : NOZZLE B
Nozzle Calcs. : NOZZLE A-1
Nozzle Calcs. : NOZZLE B-1
Nozzle Calcs. : NOZZLE 2168
Nozzle Calcs. : NOZZLE C
Nozzle Schedule :
Nozzle Summary :
MDMT Summary :
Vessel Design Summary :

1
2
3
4
11
12
17
22
26
30
33
34
35
37
38
39
40
41
42
44
47
48
51
60
65
71
75
81
86
87
88
89

Cover Page

DESIGN CALCULATION
In Accordance with ASME Section VIII Division 1
ASME Code Version

: 1998, Addenda A-98

Analysis Performed by : PVElite Demonstration Version


Job File

: D:\DOCUMENTS AND SETTINGS\ALL USERS\DOCUMENTS\CO

Date of Analysis

: May 25,2012

PV Elite 2010,

March 2010

Title Page

Example of a vessel with two skirt elements.


NOTE: Client request on special wind shape factor.
WSF=0.80

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 3 of 91
Warnings and Errors :
Step:
0
3:12p May 25,2012

Class From To : Basic Element Checks.


==========================================================================
Note 20
40
There is a high jump in the Joint Eff.
Class From To: Check of Additional Element Data
==========================================================================
There were no geometry errors or warnings.

PVElite is a registered trademark of COADE, Inc. [2010]

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 4 of 91
Input Echo :
Step:
1
3:12p May 25,2012
PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest)


Design Internal Temperature
Type of Hydrotest
Hydrotest Position
Projection of Nozzle from Vessel Top
Projection of Nozzle from Vessel Bottom
Minimum Design Metal Temperature
Type of Construction
Special Service
Degree of Radiography
Miscellaneous Weight Percent
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
User Defined Hydro. Press. (Used if > 0)
User defined MAWP
User defined MAPnc
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load

Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case

1
2
3
4
5
6
7
8
9
10
11
12

100.00
200
UG99-b
Horizontal
0.0000
0.0000
-20
Welded
None
RT 1
0.
Y
Y
Y
Y
N
N
Yes
0.0000
0.0000
0.0000

psig
F

in.
in.
F

psig
psig
psig

NP+EW+WI+BW
NP+EW+EQ+BS
NP+OW+WI+BW
NP+OW+EQ+BS
NP+HW+HI
NP+HW+HE
IP+OW+WI+BW
IP+OW+EQ+BS
EP+OW+WI+BW
EP+OW+EQ+BS
HP+HW+HI
HP+HW+HE

Wind Design Code


Design Wind Speed
Exposure Constant
Importance Factor
Roughness Factor
Base Elevation
Percent Wind for Hydrotest
Using User defined Wind Press. Vs Elev.
Height of Hill or Escarpment
H
Distance Upwind of Crest
Lh
Distance from Crest to the Vessel
x
Height above Local Ground
z
Type of Terrain ( Hill, Escarpment )
Damping Factor (Beta) for Wind (Ope)
Damping Factor (Beta) for Wind (Empty)
Damping Factor (Beta) for Wind (Filled)

ASCE-7 95
90.000
C
1.
1
0.0000
33.
N
0.0000
0.0000
0.0000
0.0000
Flat
0.0100
0.0000
0.0000

Seismic Design Code


Importance Factor
ASCE-95 Force Factor R
ASCE-95 Coefficient Ca
ASCE-95 Coefficient Cv

ASCE 7-95
1.000
2.000
0.400
0.560

mile/hr

ft.

ft.
ft.
ft.
ft.

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 5 of 91
Input Echo :
Step:
1
3:12p May 25,2012
Design Nozzle for M.A.W.P. + Static Head
Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9
Material Database Year

Y
Y
N
1997

Configuration Directives:
Do not use Nozzle MDMT Interpretation VIII-1 01-37
Use Table G instead of exact equation for "A"
Shell Head Joints are Tapered
Compute "K" in corroded condition
Use Code Case 2286
Use Flange Bolt Stress ratio for Hydrotest ratio
Use the MAWP to compute the MDMT

No
No
No
No
No
No
No

Complete Listing of Vessel Elements and Details:

Element From Node


Element To Node
Element Type
Description
Distance "FROM" to "TO"
Skirt Inside Diameter
Diameter of Skirt at Base
Skirt Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Temperature Internal Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Material Density
P Number Thickness
UCS-66 Chart Curve Designation
External Pressure Chart Name
UNS Number
Product Form
Efficiency, Longitudinal Seam
Efficiency, Head-to-Skirt or Circ. Seam
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Insulation
Thickness of Insulation
Density

10
20
Skirt Sup.
5.0000
44.000
84.000
0.7500
0.06250
0.0000
0.0000
700
700
1.2
SA516-70
17500.
16600.
26250.
0.2830
1.2500
B
CS-2
K02700
Plate
0.7
0.7
10
Insulation
INSUL 10
0.0000
5.0000
2.5000
11.000

ft.
in.
in.
in.
in.
in.
in.
F
F

psi
psi
psi
lb./cu.in.
in.

ft.
ft.
in.
lb./cu.ft.

-------------------------------------------------------------------Element From Node


Element To Node
Element Type
Description
Distance "FROM" to "TO"
Skirt Inside Diameter
Diameter of Skirt at Base

20
30
Skirt Sup.
2.5000
48.000
60.000

ft.
in.
in.

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 6 of 91
Input Echo :
Step:
1
3:12p May 25,2012
Skirt Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Temperature Internal Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Efficiency, Longitudinal Seam
Efficiency, Head-to-Skirt or Circ. Seam
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Insulation
Thickness of Insulation
Density

0.7500
0.06250
0.0000
0.0000
700
700
1.2
SA516-70
0.7
0.5
20
Insulation
INSUL 20
0.0000
2.5000
2.5000
11.000

in.
in.
in.
in.
F
F

ft.
ft.
in.
lb./cu.ft.

-------------------------------------------------------------------Element From Node


Element To Node
Element Type
Description
Distance "FROM" to "TO"
Inside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam
Elliptical Head Factor

30
40
Elliptical
0.2500
44.000
0.7500
0.06250
0.0000
0.0000
100.00
700
15.000
700
1.2
SA516-70
1.
1.
2.

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Insulation
Thickness of Insulation
Density

30
Insulation
INSUL 30
-1.0000
1.2500
2.5000
11.000

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
NOZZLE A
14.000
6.
80
150
0.
N
0.0000

Element From Node

SA106-B
30

ft.
in.
in.
in.
in.
in.
psig
F
psig
F

ft.
ft.
in.
lb./cu.ft.

in.
in.

lb.

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 7 of 91
Input Echo :
Step:
1
3:12p May 25,2012
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

Nozzle
NOZZLE B
0.0000
6.
80
150
0.
N
0.0000

in.
in.

lb.

SA106-B

-------------------------------------------------------------------Element From Node


Element To Node
Element Type
Description
Distance "FROM" to "TO"
Inside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Insulation
Thickness of Insulation
Density

40
50
Cylinder
5.0000
44.000
0.7500
0.06250
0.0000
0.0000
100.00
700
15.000
700
1.2
SA516-70
1.
1.
40
Insulation
INSUL 40
0.0000
5.0000
2.5000
11.000

ft.
in.
in.
in.
in.
in.
psig
F
psig
F

ft.
ft.
in.
lb./cu.ft.

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Stiffening Ring Moment of Inertia
Distance from Shell Surface to Centr
Stiffening Ring Cross Sectional Area
Material Name
Stiffening Ring Section Name
Height of Section Ring
Using Custom Stiffener Section

40
Ring
RING1
1.5000 ft.
1.2300 in**4
1.6940 in.
2.2500 sq.in.
SA516-70
L2.5X2.5X0.5000 [Hard Way]
0.0000 in.
No

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Stiffening Ring Moment of Inertia
Distance from Shell Surface to Centr
Stiffening Ring Cross Sectional Area
Material Name
Stiffening Ring Section Name
Height of Section Ring

40
Ring
RING 2
3.5000 ft.
0.7880 in**4
1.6910 in.
1.3100 sq.in.
SA516-70
L2.5X2X0.3125 [Hard Way]
0.0000 in.

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 8 of 91
Input Echo :
Step:
1
3:12p May 25,2012
Using Custom Stiffener Section

No

-------------------------------------------------------------------Element From Node


Element To Node
Element Type
Description
Distance "FROM" to "TO"
Flange Inside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Perform Flange Stress Calculation (Y/N)
Weight of ANSI B16.5/B16.47 Flange
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Insulation
Thickness of Insulation
Density

50
60
Flange
0.6667
48.000
6.0000
0.06250
0.0000
0.0000
100.00
700
15.000
700
1.2
SA516-70
Y
0.0000

50
Insulation
INSUL 50
0.0000
0.6667
2.5000
11.000

ft.
in.
in.
in.
in.
in.
psig
F
psig
F

lb.

ft.
ft.
in.
lb./cu.ft.

-------------------------------------------------------------------Element From Node


Element To Node
Element Type
Description
Distance "FROM" to "TO"
Flange Inside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Perform Flange Stress Calculation (Y/N)
Weight of ANSI B16.5/B16.47 Flange
Class of ANSI B16.5/B16.47 Flange
Grade of ANSI B16.5/B16.47 Flange
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Insulation
Thickness of Insulation
Density

60
70
Flange
0.6667
48.000
6.0000
0.06250
0.0000
0.0000
100.00
700
15.000
700
1.2
SA516-70
Y
0.0000

60
Insulation
INSUL 60
0.0000
0.6667
2.5000
11.000

ft.
in.
in.
in.
in.
in.
psig
F
psig
F

lb.

ft.
ft.
in.
lb./cu.ft.

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 9 of 91
Input Echo :
Step:
1
3:12p May 25,2012

-------------------------------------------------------------------Element From Node


Element To Node
Element Type
Description
Distance "FROM" to "TO"
Inside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam

70
80
Cylinder
5.0000
44.000
0.7500
0.06250
0.0000
0.0000
100.00
650
15.000
700
1.2
SA516-70
1.
1.

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Insulation
Thickness of Insulation
Density

70
Insulation
INSUL 70
0.0000
5.0000
2.5000
11.000

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

70
Nozzle
NOZZLE A-1
3.0000
8.
80
300
0.
N
0.0000

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

70
Nozzle
NOZZLE B-1
4.0000
2.
160
300
0.
N
0.0000

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class

70
Nozzle
NOZZLE 2168
3.5000
8.
80
300

ft.
in.
in.
in.
in.
in.
psig
F
psig
F

ft.
ft.
in.
lb./cu.ft.

ft.
in.

lb.

SA516-70

ft.
in.

lb.

SA516-70

ft.
in.

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 10 of 91
Input Echo :
Step:
1
3:12p May 25,2012
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Tray Spacing
Number of Trays
Tray Weight per Unit Area
Height of Liquid on Tray
Density of Liquid on Tray
Support Ring and Bolting Bar Weight

180.
N
0.0000
GR 1.1
SA106-B
70
Tray
TRAYS
0.7500
12.000
5
0.0000
0.0000
0.0000
0.0000

lb.

ft.
in.
lb./sq.ft.
in.
lb./cu.ft.
lb.

-------------------------------------------------------------------Element From Node


Element To Node
Element Type
Description
Distance "FROM" to "TO"
Inside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam
Elliptical Head Factor

80
90
Elliptical
0.2500
44.000
0.7500
0.06250
0.0000
0.0000
100.00
700
15.000
700
1.2
SA516-70
1.
1.
2.

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Insulation
Thickness of Insulation
Density

80
Insulation
INSUL 80
0.0000
1.2500
2.5000
11.000

Element From Node


Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

80
Nozzle
NOZZLE C
0.0000
6.
80
150
0.
N
0.0000

PVElite is a registered trademark of COADE, Inc. [2010]

SA516-70

ft.
in.
in.
in.
in.
in.
psig
F
psig
F

ft.
ft.
in.
lb./cu.ft.

in.
in.

lb.

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 11 of 91
XY Coordinate Calculations :
Step:
2
3:12p May 25,2012
XY Coordinate Calculations

|
|
|
|
|
|
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
|
|
ft.
|
ft.
|
ft.
|
ft.
|
-------------------------------------------------------------10| 20|
0.00000 |
5.00000 |
0.00000 |
5.00000 |
20| 30|
0.00000 |
7.50000 |
0.00000 |
2.50000 |
30| 40|
0.00000 |
7.75000 |
0.00000 |
0.25000 |
40| 50|
0.00000 |
12.7500 |
0.00000 |
5.00000 |
50| 60|
0.00000 |
13.4167 |
0.00000 |
0.66667 |
60| 70|
0.00000 |
14.0833 |
0.00000 |
0.66667 |
70| 80|
0.00000 |
19.0833 |
0.00000 |
5.00000 |
80| 90|
0.00000 |
19.3333 |
0.00000 |
0.25000 |

PVElite is a registered trademark of COADE, Inc. [2010]

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 12 of 91
Flg Calc [Int P] : FLANGE
Flng:
1
3:12p May 25,2012
Flange Input Data Values

Description: FLANGE

Item: Node 50 to 60

Description of Flange Geometry (Type)


Design Pressure
P
Design Temperature
Internal Corrosion Allowance
ci
External Corrosion Allowance
ce
Use Corrosion Allowance in Thickness Calcs.
Flange Inside Diameter
Flange Outside Diameter
Flange Thickness
Thickness of Hub at Small End
Thickness of Hub at Large End
Length of Hub

Integral Weld
100.00
700
0.0625
0.0000
No

Neck
psig
F
in.
in.

B
A
t
go
g1
h

48.000
57.000
6.0000
0.5000
0.7500
2.0000

in.
in.
in.
in.
in.
in.

Sfo
Sfa

SA516-70
16600.00
17500.00

psi
psi

Bolt Material
Bolt Allowable Stress At Temperature
Bolt Allowable Stress At Ambient

Sb
Sa

SA193-B7-1
25000.00
25000.00

psi
psi

Diameter of Bolt Circle


Nominal Bolt Diameter
Type of Threads
Number of Bolts

C
55.000
dB
1.5000
TEMA Thread Series
44

in.
in.

Fod
51.000
Fid
48.500
1, Code Sketch 1a

in.
in.

Flange Material
Flange Allowable Stress At Temperature
Flange Allowable Stress At Ambient

Flange Face Outside Diameter


Flange Face Inside Diameter
Flange Facing Sketch
Gasket
Gasket
Gasket
Gasket

Outside Diameter
Inside Diameter
Factor
Design Seating Stress

Go
Gi
m
y

Column for Gasket Seating


Gasket Thickness

52.000
49.000
3.0000
3700.00

2, Code Column II
tg
0.3750

in.
in.
psi

in.

ASME Code, Section VIII, Division 1, 2007, A-09

Hub Small End Required Thickness due to Internal Pressure:


= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (100.00*(48.0000/2+0.0625))/(16600.00*1.00-0.6*100.00)+Ca
= 0.2080 in.
Corroded Flange ID,
Corroded Large Hub,
Corroded Small Hub,
Code R Dimension,

Bcor
g1Cor
g0Cor
R

Gasket Contact Width,


Basic Gasket Width,
Effective Gasket Width,
Gasket Reaction Diameter,
Basic Flange and Bolt Loads:

N
bo
b
G

=
=
=
=

B+2*Fcor
g1-ci
go-ci
((C-Bcor)/2)-g1cor

48.125
0.688
0.438
2.750

in.
in.
in.
in.

=
=
=
=

(Fod - Gi) / 2
N / 2
sqrt(bo) / 2
Go - 2 * b

1.000
0.500
0.354
50.293

in.
in.
in.
in.

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 13 of 91
Flg Calc [Int P] : FLANGE
Flng:
1
3:12p May 25,2012
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G * Peq
= 0.785 * 50.2929 * 100.000
= 198656.656 lb.
Contact Load on Gasket Surfaces [Hp]:

= 2 * b * Pi * G * m * P
= 2 * 0.3536 * 3.1416 * 50.2929 * 3.0000 * 100.00
= 33516.816 lb.
Hydrostatic End Load at Flange ID [Hd]:

= 2 * b * Pi * G * m * P + 2 * lp * bPart * mPart * P
= 3.1416 * 48.1250 *100.0000 / 4
= 181899.453 lb.
Pressure Force on Flange Face [Ht]:

= H - Hd
= 198656 - 181899
= 16757.203 lb.
Operating Bolt Load [Wm1]:

= max( H + Hp + H'p, 0 )
= max( 198656 + 33516 + 0 , 0 )
= 232173.469 lb.
Gasket Seating Bolt Load [Wm2]:

= y * b * Pi * G + yPart * bPart * lp
= 3700.00*0.3536*3.141*50.293+0.00*0.0000*0.00
= 206687.031 lb.
Required Bolt Area [Am]:

= Maximum of Wm1/Sb, Wm2/Sa


= Maximum of 232173 / 25000 , 206687 / 25000
= 9.287 sq.in.

Bolting Information for TEMA Imperial Thread Series (Non Mandatory):


----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, sq.in.
9.287
61.820
Radial distance bet. hub and bolts
2.000
2.750
Radial distance bet. bolts and the edge
1.500
1.000
Circumferential spacing between bolts
3.250
3.924
13.286
----------------------------------------------------------------------------Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:

= Ab * Sa/( y * Pi * (Go + Gi) )


= 61.820 * 25000.00 /(3700.00 * 3.14 * (51.000 + 49.00 ) )
= 1.330 in.[Note: Exceeds actual gasket width, 1.000 ]
Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :

= 1.250 in.[Note: Exceeds actual gasket width, 1.000


Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 25000.00 * ( 9.2869 + 61.8200 ) / 2
= 888836.75 lb.
Gasket Load for the Operating Condition [HG]:

= Wm1 - H
= 232173 - 198656
= 33516.81 lb.
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:


= (C - G ) / 2
= ( 55.0000 - 50.2929 ) / 2
= 2.3536 in.
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 14 of 91
Flg Calc [Int P] : FLANGE
Flng:
1
3:12p May 25,2012
= ( 2.7500 + 0.6875 + 2.3536 ) / 2
= 2.8955 in.
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 2.7500 + ( 0.6875 / 2.0 )
= 3.0938 in.
Summary of Moments for Internal Pressure:

Loading
End Pressure,
Face Pressure,
Gasket Load,
Gasket Seating,

Md
Mt
Mg
Matm

Force
181899.
16757.
33517.
888837.

Distance Bolt Corr


3.0938
1.0000
2.8955
1.0000
2.3536
1.0000
2.3536
1.0000

Total Moment for Operation,


Mop
Total Moment for Gasket seating, Matm

Moment
46896.
4043.
6574.
174327.

ft.lb.
ft.lb.
ft.lb.
ft.lb.

57513. ft.lb.
174327. ft.lb.

Effective Hub Length, ho = sqrt(Bcor*goCor)


Hub Ratio,
h/h0 = HL / H0
Thickness Ratio,
g1/g0 = (g1Cor/goCor)

4.589
0.436
1.571

in.

Flange Factors for Integral Flange:

Factor F per
Factor V per
Factor f per
Factors from

2-7.2
2-7.3
2-7.6
Figure 2-7.1
T =
Y =
d =
Stress Factors
BETA =
DELTA =

1.845
11.560
35.787 in.
2.489
6.036

K
U
Z
e
ALPHA
GAMMA
Lamda

=
=
=
=
=
=
=

0.854
0.312
1.000
1.184
12.703
5.965
0.1862 in.^-1
2.117
1.147
7.183

Longitudinal Hub Stress, Operating [SHo]:


= ( f * Mop / Bcor ) / ( L * g1 )
= ( 1.0000 *690156 / 48.1250 ) / ( 7.1830 *0.6875 )
= 4224.00 psi
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1 )
= ( 1.0000 * 2091925 / 48.1250 ) / ( 7.1830 * 0.6875 )
= 12803.32 psi
Radial Flange Stress, Operating [SRo]:
= ( Beta * Mop / Bcor ) / ( L * t )
= ( 2.4894 *690156 / 48.1250 ) / ( 7.1830 *6.0000 )
= 138.06 psi
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t )
= ( 2.4894 *2091925 /48.1250 ) / ( 7.1830 *6.0000 )
= 418.47 psi
Tangential Flange Stress, Operating [STo]:
= ( Y * Mo / (t * Bcor) ) - Z * SRo
= ( 11.5597 *690156 / (6.0000 *48.1250 ) ) - 5.9647 *138
= 3781.44 psi
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t * Bcor) ) - Z * SRa
= ( 11.5597 *2091925 / (6.0000 *48.1250 ) ) - 5.9647 *418
= 11461.88 psi
Average Flange Stress, Operating [SAo]:
= ( SHo + max( SRo, STo ) ) / 2
= ( 4223 + max( 138 , 3781 ))/ 2

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 15 of 91
Flg Calc [Int P] : FLANGE
Flng:
1
3:12p May 25,2012
= 4002.72 psi
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= ( 12803 + max( 418 , 11461 ))/ 2
= 12132.60 psi

Bolt Stress, Operating [BSo]:


= ( Wm1 / Ab )
= ( 232173 / 61.8200 )
= 3755.64 psi
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= ( 206687 / 61.8200 )
= 3343.37 psi
Stress Computation Results:
Operating
Actual
Allowed
Longitudinal Hub
4224.
24900.
Radial Flange
138.
16600.
Tangential Flange
3781.
16600.
Maximum Average
4003.
16600.
Bolting
3756.
25000.

Gasket Seating
Actual
Allowed
12803.
26250.
418.
17500.
11462.
17500.
12133.
17500.
3343.
25000.

Minimum Required Flange Thickness


Estimated M.A.W.P. ( Operating )
Estimated M.A.W.P. ( Gasket Seating )
Estimated Finished Weight of Flange at given Thk.
Estimated Unfinished Weight of Forging at given Thk

5.018
414.7
438.7
1314.3
1680.3

psi
psi
psi
psi
psi
in.
psig
psig
lbm
lbm

Flange Rigidity Based on Required Thickness [ASME]:


Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 52.14 * Ma * Cnv_fac * V / ( Lambda * Eamb * go^(2) * ho * Ki )


= 52.14 * 174327 * 12.000 * 0.312 / ( 4.577 * 29400000 * 0.438^(2)
* 4.589 * 0.300 )
= 0.959 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 52.14 * Mo * Cnv_fac * V / ( Lambda * Eop * goc^(2) * ho * Ki )


= 52.14 * 57513 * 12.000 * 0.312 / ( 4.577 * 25500000 * 0.438^(2)
* 4.589 * 0.300 )
= 0.365 (should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:
Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 52.14 * Ma * Cnv_fac * V / ( Lambda * Eamb * go^(2) * ho * Ki )


= 52.14 * 174327 * 12.000 * 0.312 / ( 7.183 * 29400000 * 0.438^(2)
* 4.589 * 0.300 )
= 0.611 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 52.14 * Mo * Cnv_fac * V / ( Lambda * Eop * goc^(2) * ho * Ki )


= 52.14 * 57513 * 12.000 * 0.312 / ( 7.183 * 25500000 * 0.438^(2)
* 4.589 * 0.300 )
= 0.232 (should be <= 1)

Minimum Design Metal Temperature Results:


Stress Ratio = 0.229 , Temperature Reduction per Fig. UCS 66.1 = 110 F
Min Metal Temp. w/o impact per UCS-66

-6 F

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 16 of 91
Flg Calc [Int P] : FLANGE
Flng:
1
3:12p May 25,2012
Min Metal Temp. at Required thickness (UCS 66.1)

PVElite is a registered trademark of COADE, Inc. [2010]

-116 F

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---------------------------------------- Page 17 of 91
Flg Calc [Int P] : FLANGE
Flng:
2
3:12p May 25,2012
Flange Input Data Values

Description: FLANGE

Item: Node 60 to 70

Description of Flange Geometry (Type)


Design Pressure
P
Design Temperature
Internal Corrosion Allowance
ci
External Corrosion Allowance
ce
Use Corrosion Allowance in Thickness Calcs.
Flange Inside Diameter
Flange Outside Diameter
Flange Thickness
Thickness of Hub at Small End
Thickness of Hub at Large End
Length of Hub

Integral Weld
100.00
700
0.0625
0.0000
No

Neck
psig
F
in.
in.

B
A
t
go
g1
h

48.000
57.000
6.0000
0.5000
0.7500
2.0000

in.
in.
in.
in.
in.
in.

Sfo
Sfa

SA516-70
16600.00
17500.00

psi
psi

Bolt Material
Bolt Allowable Stress At Temperature
Bolt Allowable Stress At Ambient

Sb
Sa

SA193-B7-1
25000.00
25000.00

psi
psi

Diameter of Bolt Circle


Nominal Bolt Diameter
Type of Threads
Number of Bolts

C
55.000
dB
1.5000
TEMA Thread Series
44

in.
in.

Fod
52.000
Fid
48.000
1, Code Sketch 1a

in.
in.

Flange Material
Flange Allowable Stress At Temperature
Flange Allowable Stress At Ambient

Flange Face Outside Diameter


Flange Face Inside Diameter
Flange Facing Sketch
Gasket
Gasket
Gasket
Gasket

Outside Diameter
Inside Diameter
Factor
Design Seating Stress

Go
Gi
m
y

Column for Gasket Seating


Gasket Thickness

52.000
48.000
3.0000
3700.00

2, Code Column II
tg
0.3750

in.
in.
psi

in.

ASME Code, Section VIII, Division 1, 2007, A-09

Hub Small End Required Thickness due to Internal Pressure:


= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1)
= (100.00*(48.0000/2+0.0625))/(16600.00*1.00-0.6*100.00)+Ca
= 0.2080 in.
Corroded Flange ID,
Corroded Large Hub,
Corroded Small Hub,
Code R Dimension,

Bcor
g1Cor
g0Cor
R

Gasket Contact Width,


Basic Gasket Width,
Effective Gasket Width,
Gasket Reaction Diameter,
Basic Flange and Bolt Loads:

N
bo
b
G

=
=
=
=

B+2*Fcor
g1-ci
go-ci
((C-Bcor)/2)-g1cor

48.125
0.688
0.438
2.750

in.
in.
in.
in.

=
=
=
=

(Go - Gi) / 2
N / 2
sqrt(bo) / 2
Go - 2 * b

2.000
1.000
0.500
51.000

in.
in.
in.
in.

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 18 of 91
Flg Calc [Int P] : FLANGE
Flng:
2
3:12p May 25,2012
Hydrostatic End Load due to Pressure [H]:

= 0.785 * G * Peq
= 0.785 * 51.0000 * 100.000
= 204282.062 lb.
Contact Load on Gasket Surfaces [Hp]:

= 2 * b * Pi * G * m * P
= 2 * 0.5000 * 3.1416 * 51.0000 * 3.0000 * 100.00
= 48066.367 lb.
Hydrostatic End Load at Flange ID [Hd]:

= 2 * b * Pi * G * m * P + 2 * lp * bPart * mPart * P
= 3.1416 * 48.1250 *100.0000 / 4
= 181899.453 lb.
Pressure Force on Flange Face [Ht]:

= H - Hd
= 204282 - 181899
= 22382.609 lb.
Operating Bolt Load [Wm1]:

= max( H + Hp + H'p, 0 )
= max( 204282 + 48066 + 0 , 0 )
= 252348.438 lb.
Gasket Seating Bolt Load [Wm2]:

= y * b * Pi * G + yPart * bPart * lp
= 3700.00*0.5000*3.141*51.000+0.00*0.0000*0.00
= 296409.281 lb.
Required Bolt Area [Am]:

= Maximum of Wm1/Sb, Wm2/Sa


= Maximum of 252348 / 25000 , 296409 / 25000
= 11.856 sq.in.

Bolting Information for TEMA Imperial Thread Series (Non Mandatory):


----------------------------------------------------------------------------Minimum
Actual
Maximum
----------------------------------------------------------------------------Bolt Area, sq.in.
11.856
61.820
Radial distance bet. hub and bolts
2.000
2.750
Radial distance bet. bolts and the edge
1.500
1.000
Circumferential spacing between bolts
3.250
3.924
13.286
----------------------------------------------------------------------------Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:

= Ab * Sa/( y * Pi * (Go + Gi) )


= 61.820 * 25000.00 /(3700.00 * 3.14 * (52.000 + 48.00 ) )
= 1.330 in.
Note: Recommended Min. Width for Sheet and Composite Gaskets per table 2-4 :

= 1.250 in.
Flange Design Bolt Load, Gasket Seating [W]:

= Sa * ( Am + Ab ) / 2
= 25000.00 * ( 11.8564 + 61.8200 ) / 2
= 920954.62 lb.
Gasket Load for the Operating Condition [HG]:

= Wm1 - H
= 252348 - 204282
= 48066.38 lb.
Moment Arm Calculations:

Distance to Gasket Load Reaction [hg]:


= (C - G ) / 2
= ( 55.0000 - 51.0000 ) / 2
= 2.0000 in.
Distance to Face Pressure Reaction [ht]:
= ( R + g1 + hg ) / 2

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 19 of 91
Flg Calc [Int P] : FLANGE
Flng:
2
3:12p May 25,2012
= ( 2.7500 + 0.6875 + 2.0000 ) / 2
= 2.7188 in.
Distance to End Pressure Reaction [hd]:
= R + ( g1 / 2 )
= 2.7500 + ( 0.6875 / 2.0 )
= 3.0938 in.
Summary of Moments for Internal Pressure:

Loading
End Pressure,
Face Pressure,
Gasket Load,
Gasket Seating,

Md
Mt
Mg
Matm

Force
181899.
22383.
48066.
920955.

Distance Bolt Corr


3.0938
1.0000
2.7188
1.0000
2.0000
1.0000
2.0000
1.0000

Total Moment for Operation,


Mop
Total Moment for Gasket seating, Matm

Moment
46896.
5071.
8011.
153492.

ft.lb.
ft.lb.
ft.lb.
ft.lb.

59978. ft.lb.
153492. ft.lb.

Effective Hub Length, ho = sqrt(Bcor*goCor)


Hub Ratio,
h/h0 = HL / H0
Thickness Ratio,
g1/g0 = (g1Cor/goCor)

4.589
0.436
1.571

in.

Flange Factors for Integral Flange:

Factor F per
Factor V per
Factor f per
Factors from

2-7.2
2-7.3
2-7.6
Figure 2-7.1
T =
Y =
d =
Stress Factors
BETA =
DELTA =

1.845
11.560
35.787 in.
2.489
6.036

K
U
Z
e
ALPHA
GAMMA
Lamda

=
=
=
=
=
=
=

0.854
0.312
1.000
1.184
12.703
5.965
0.1862 in.^-1
2.117
1.147
7.183

Longitudinal Hub Stress, Operating [SHo]:


= ( f * Mop / Bcor ) / ( L * g1 )
= ( 1.0000 *719736 / 48.1250 ) / ( 7.1830 *0.6875 )
= 4405.04 psi
Longitudinal Hub Stress, Seating [SHa]:
= ( f * Matm / Bcor ) / ( L * g1 )
= ( 1.0000 * 1841909 / 48.1250 ) / ( 7.1830 * 0.6875 )
= 11273.13 psi
Radial Flange Stress, Operating [SRo]:
= ( Beta * Mop / Bcor ) / ( L * t )
= ( 2.4894 *719736 / 48.1250 ) / ( 7.1830 *6.0000 )
= 143.98 psi
Radial Flange Stress, Seating [SRa]:
= ( Beta * Matm/Bcor ) / ( L * t )
= ( 2.4894 *1841909 /48.1250 ) / ( 7.1830 *6.0000 )
= 368.46 psi
Tangential Flange Stress, Operating [STo]:
= ( Y * Mo / (t * Bcor) ) - Z * SRo
= ( 11.5597 *719736 / (6.0000 *48.1250 ) ) - 5.9647 *143
= 3943.51 psi
Tangential Flange Stress, Seating [STa]:
= ( y * Matm / (t * Bcor) ) - Z * SRa
= ( 11.5597 *1841909 / (6.0000 *48.1250 ) ) - 5.9647 *368
= 10092.01 psi
Average Flange Stress, Operating [SAo]:
= ( SHo + max( SRo, STo ) ) / 2
= ( 4405 + max( 143 , 3943 ))/ 2

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 20 of 91
Flg Calc [Int P] : FLANGE
Flng:
2
3:12p May 25,2012
= 4174.28 psi
Average Flange Stress, Seating [SAa]:
= ( SHa + max( SRa, STa ) ) / 2
= ( 11273 + max( 368 , 10092 ))/ 2
= 10682.57 psi

Bolt Stress, Operating [BSo]:


= ( Wm1 / Ab )
= ( 252348 / 61.8200 )
= 4081.99 psi
Bolt Stress, Seating [BSa]:
= ( Wm2 / Ab )
= ( 296409 / 61.8200 )
= 4794.71 psi
Stress Computation Results:
Operating
Actual
Allowed
Longitudinal Hub
4405.
24900.
Radial Flange
144.
16600.
Tangential Flange
3944.
16600.
Maximum Average
4174.
16600.
Bolting
4082.
25000.

Gasket Seating
Actual
Allowed
11273.
26250.
368.
17500.
10092.
17500.
10683.
17500.
4795.
25000.

Minimum Required Flange Thickness


Estimated M.A.W.P. ( Operating )
Estimated M.A.W.P. ( Gasket Seating )
Estimated Finished Weight of Flange at given Thk.
Estimated Unfinished Weight of Forging at given Thk

4.699
397.7
583.3
1314.3
1680.3

psi
psi
psi
psi
psi
in.
psig
psig
lbm
lbm

Flange Rigidity Based on Required Thickness [ASME]:


Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 52.14 * Ma * Cnv_fac * V / ( Lambda * Eamb * go^(2) * ho * Ki )


= 52.14 * 153492 * 12.000 * 0.312 / ( 3.915 * 29400000 * 0.438^(2)
* 4.589 * 0.300 )
= 0.987 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 52.14 * Mo * Cnv_fac * V / ( Lambda * Eop * goc^(2) * ho * Ki )


= 52.14 * 59978 * 12.000 * 0.312 / ( 3.915 * 25500000 * 0.438^(2)
* 4.589 * 0.300 )
= 0.445 (should be <= 1)
Flange Rigidity Based on Given Thickness [ASME]:
Flange Rigidity Index, Seating (rotation check) per APP. 2 [Js]:

= 52.14 * Ma * Cnv_fac * V / ( Lambda * Eamb * go^(2) * ho * Ki )


= 52.14 * 153492 * 12.000 * 0.312 / ( 7.183 * 29400000 * 0.438^(2)
* 4.589 * 0.300 )
= 0.538 (should be <= 1)
Flange Rigidity Index Operating (rotation check) per APP. 2 [J]:

= 52.14 * Mo * Cnv_fac * V / ( Lambda * Eop * goc^(2) * ho * Ki )


= 52.14 * 59978 * 12.000 * 0.312 / ( 7.183 * 25500000 * 0.438^(2)
* 4.589 * 0.300 )
= 0.242 (should be <= 1)

Minimum Design Metal Temperature Results:


Stress Ratio = 0.239 , Temperature Reduction per Fig. UCS 66.1 = 110 F
Min Metal Temp. w/o impact per UCS-66

-6 F

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 21 of 91
Flg Calc [Int P] : FLANGE
Flng:
2
3:12p May 25,2012
Min Metal Temp. at Required thickness (UCS 66.1)

PVElite is a registered trademark of COADE, Inc. [2010]

-116 F

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 22 of 91
Internal Pressure Calculations :
Step:
5
3:12p May 25,2012
Element Thickness, Pressure, Diameter and Allowable Stress :

|
| Int. Press |
Nominal | Total Corr|
Element | Allowable |
From| To | + Liq. Hd | Thickness | Allowance |
Diameter | Stress(SE)|
|
|
psig
|
in.
|
in.
|
in.
|
psi
|
--------------------------------------------------------------------------10| 20|
0.00000 |
... | 0.062500 |
44.0000 |
0.00000 |
20| 30|
0.00000 |
... | 0.062500 |
48.0000 |
0.00000 |
30| 40|
100.000 |
... | 0.062500 |
44.0000 |
16600.0 |
40| 50|
100.000 |
... | 0.062500 |
44.0000 |
16600.0 |
50| 60|
100.000 |
... | 0.062500 |
48.0000 |
16600.0 |
60| 70|
100.000 |
... | 0.062500 |
48.0000 |
16600.0 |
70| 80|
100.000 |
... | 0.062500 |
44.0000 |
17500.0 |
80| 90|
100.000 |
... | 0.062500 |
44.0000 |
16600.0 |
Element Required Thickness and MAWP :

|
|
Design |
M.A.W.P. |
M.A.P. |
Minimum |
Required |
From| To |
Pressure | Corroded | New & Cold | Thickness | Thickness |
|
|
psig
|
psig
|
psig
|
in.
|
in.
|
---------------------------------------------------------------------------10| 20|
0.00000 |
No Calc |
No Calc |
0.75000 |
No Calc |
20| 30|
0.00000 |
No Calc |
No Calc |
0.75000 |
No Calc |
30| 40|
100.000 |
507.786 |
594.564 |
0.75000 |
0.19549 |
40| 50|
100.000 |
507.786 |
584.633 |
0.75000 |
0.19589 |
50| 60|
100.000 |
414.710 |
445.330 |
6.00000 |
5.01800 |
60| 70|
100.000 |
397.670 |
590.436 |
6.00000 |
4.69900 |
70| 80|
100.000 |
535.317 |
584.633 |
0.75000 |
0.18901 |
80| 90|
100.000 |
507.786 |
594.564 |
0.75000 |
0.19549 |
Minimum
397.670
445.329

MAWP: 397.670 psig, limited by: Flange.


Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 1998 Code A-98 Addenda
Elliptical Head From 30 To 40 SA516-70 , UCS-66 Crv. B at 700 F
Required Thickness due to Internal Pressure [tr]:

= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)


= (100.000*44.1250*1.000)/(2*16600.00*1.00-0.2*100.000)
= 0.1330 + 0.0625 = 0.1955 in.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)


= (2*16600.00*1.00*0.6875)/(1.000*44.1250+0.2*0.6875)
= 515.674 psig
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)


= (2*17500.00*1.00*0.7500)/(1.000*44.0000+0.2*0.7500)
= 594.564 psig
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(K*D+0.2*t))/(2*E*t)
= (100.000*(1.000*44.1250+0.2*0.6875))/(2*1.00*0.6875)
= 3219.091 psi

Straight Flange Required Thickness:


= (P*R)/(S*E-0.6*P) + c
per UG-27 (c)(1)
= (100.000*22.0625)/(16600.00*1.00-0.6*100.000)+0.062

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 23 of 91
Internal Pressure Calculations :
Step:
5
3:12p May 25,2012
= 0.196 in.

Straight Flange Maximum Allowable Working Pressure:


= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (16600.00 * 1.00 * 0.6875 ) / (22.0625 + 0.6 * 0.6875 )
= 507.786 psig
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro)
Note: Please Check Requirements of UCS-79 as Elongation is > 5%.

MDMT Calculations in the Knuckle Portion:


Govrn. thk, tg = 0.750 , tr = 0.126 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.183 , Temp. Reduction = 110 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

16 F
-94 F

MDMT Calculations in the Head Straight Flange:


Govrn. thk, tg = 0.750 , tr = 0.127 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.184 , Temp. Reduction = 110 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

16 F
-94 F

Cylindrical Shell From 40 To 50 SA516-70 , UCS-66 Crv. B at 700 F


Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (100.000*22.0625)/(16600.00*1.00-0.6*100.000)
= 0.1334 + 0.0625 = 0.1959 in.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)


= (16600.00*1.00*0.6875)/(22.0625+0.6*0.6875)
= 507.786 psig
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)


= (17500.00*1.00*0.7500)/(22.0000+0.6*0.7500)
= 584.633 psig
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
= (100.000*(22.0625+0.6*0.6875))/(1.00*0.6875)
= 3269.091 psi
Percent Elongation per UCS-79

(50*tnom/Rf)*(1-Rf/Ro)

1.676 %

Minimum Design Metal Temperature Results:


Govrn. thk, tg = 0.750 , tr = 0.127 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.184 , Temp. Reduction = 110 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Cylindrical Shell From 70 To 80 SA516-70 , UCS-66 Crv. B at 650 F
Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (100.000*22.0625)/(17500.00*1.00-0.6*100.000)

16 F
-94 F

7.161 %

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 24 of 91
Internal Pressure Calculations :
Step:
5
3:12p May 25,2012
= 0.1265 + 0.0625 = 0.1890 in.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)


= (17500.00*1.00*0.6875)/(22.0625+0.6*0.6875)
= 535.317 psig
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)


= (17500.00*1.00*0.7500)/(22.0000+0.6*0.7500)
= 584.633 psig
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(R+0.6*t))/(E*t)
= (100.000*(22.0625+0.6*0.6875))/(1.00*0.6875)
= 3269.091 psi
Percent Elongation per UCS-79

(50*tnom/Rf)*(1-Rf/Ro)

1.676 %

Minimum Design Metal Temperature Results:


Govrn. thk, tg = 0.750 , tr = 0.127 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.184 , Temp. Reduction = 110 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)

16 F
-94 F
-20 F

Elliptical Head From 80 To 90 SA516-70 , UCS-66 Crv. B at 700 F


Required Thickness due to Internal Pressure [tr]:

= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)


= (100.000*44.1250*1.000)/(2*16600.00*1.00-0.2*100.000)
= 0.1330 + 0.0625 = 0.1955 in.
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)


= (2*16600.00*1.00*0.6875)/(1.000*44.1250+0.2*0.6875)
= 515.674 psig
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)


= (2*17500.00*1.00*0.7500)/(1.000*44.0000+0.2*0.7500)
= 594.564 psig
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(K*D+0.2*t))/(2*E*t)
= (100.000*(1.000*44.1250+0.2*0.6875))/(2*1.00*0.6875)
= 3219.091 psi

Straight Flange Required Thickness:


= (P*R)/(S*E-0.6*P) + c
per UG-27 (c)(1)
= (100.000*22.0625)/(16600.00*1.00-0.6*100.000)+0.063
= 0.196 in.
Straight Flange Maximum Allowable Working Pressure:
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (16600.00 * 1.00 * 0.6875 ) / (22.0625 + 0.6 * 0.6875 )
= 507.786 psig
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro)
Note: Please Check Requirements of UCS-79 as Elongation is > 5%.

7.161 %

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 25 of 91
Internal Pressure Calculations :
Step:
5
3:12p May 25,2012

MDMT Calculations in the Knuckle Portion:


Govrn. thk, tg = 0.750 , tr = 0.126 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.183 , Temp. Reduction = 110 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

16 F
-94 F

MDMT Calculations in the Head Straight Flange:


Govrn. thk, tg = 0.750 , tr = 0.127 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.184 , Temp. Reduction = 110 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

16 F
-94 F

Hydrostatic Test Pressure Results:

Pressure
Pressure
Pressure
Pressure
Pressure

per
per
per
per
per

UG99b
UG99b[34]
UG99c
UG100
PED

=
=
=
=
=

1.5 * M.A.W.P. * Sa/S


1.5 * Design Pres * Sa/S
1.5 * M.A.P. - Head(Hyd)
1.25* M.A.W.P. * Sa/S
1.43 * MAWP

596.505
150.000
666.262
497.087
568.668

psig
psig
psig
psig
psig

UG-99(b), Test Pressure Calculation:


= Test Factor * MAWP * Stress Ratio
= 1.5 * 397.670 * 1.000
= 596.505 psig
Horizontal Test performed per: UG-99b
Stresses on Elements due to Hydrostatic Test Pressure:

From
30
40
70
80

To
40
50
80
90

Stress
17603.9
17902.9
17902.9
17603.9

Allowable
26250.0
26250.0
26250.0
26250.0

Elements Suitable for Internal Pressure.


PVElite is a registered trademark of COADE, Inc. [2010]

Ratio
0.671
0.682
0.682
0.671

Pressure
598.09
598.09
598.09
598.09

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 26 of 91
External Pressure Calculations :
Step:
6
3:12p May 25,2012
External Pressure Calculation Results :
ASME Code, Section VIII, Division 1, 1998 Code A-98 Addenda
Elliptical Head From 30 to 40 Ext. Chart: CS-2 at 700 F

Elastic Modulus from Chart: CS-2 at 700 F :

0.24500E+08 psi

Results for Maximum Allowable External Pressure (MAEP):


Tca
OD
D/t
Factor A
B
0.688
45.50
66.18
0.0020986
9420.07
EMAP = B/(K0*D/t) = 9420.0674 /(0.9000 *66.1818 ) = 158.1513 psig
Results for Required Thickness (Tca):
Tca
OD
D/t
Factor A
B
0.128
45.50
354.99
0.0003912
4792.79
EMAP = B/(K0*D/t) = 4792.7915 /(0.9000 *354.9891 ) = 15.0014 psig
Since the internal pressure is > 1.67 times the external pressure
the requirements of UG-33(1)(a) do not govern.
Cylindrical Shell From 40 to RING1 Ext. Chart: CS-2 at 700 F

Elastic Modulus from Chart: CS-2 at 700 F :

0.24500E+08 psi

Results for Maximum Allowable External Pressure (MAEP):


Tca
OD
SLEN
D/t
L/D
Factor A
B
0.688
45.50
24.67
66.18
0.5421 0.0049599 11005.45
EMAP = (4*B)/(3*(D/t)) = (4*11005.4492)/(3*66.1818 ) = 221.7215 psig
Results for Required Thickness (Tca):
Tca
OD
SLEN
D/t
L/D
Factor A
B
0.121
45.50
24.67
375.26
0.5421 0.0003446 4221.83
EMAP = (4*B)/(3*(D/t)) = (4*4221.8320 )/(3*375.2605 ) = 15.0005 psig
Results for Maximum Stiffened Length (Slen):
Tca
OD
SLEN
D/t
L/D
Factor A
B
0.688
45.50 0.36E+23
66.18 .5000E+02 0.0002511 3076.46
EMAP = (4*B)/(3*(D/t)) = (4*3076.4609 )/(3*66.1818 ) = 61.9800 psig
Cylindrical Shell From RING1 to RING 2 Ext. Chart: CS-2 at 700 F

Elastic Modulus from Chart: CS-2 at 700 F :

0.24500E+08 psi

Results for Maximum Allowable External Pressure (MAEP):


Tca
OD
SLEN
D/t
L/D
Factor A
B
0.688
45.50
24.00
66.18
0.5275 0.0051139 11060.96
EMAP = (4*B)/(3*(D/t)) = (4*11060.9648)/(3*66.1818 ) = 222.8400 psig
Results for Required Thickness (Tca):
Tca
OD
SLEN
D/t
L/D
Factor A
B
0.120
45.50
24.00
379.54
0.5275 0.0003486 4270.04
EMAP = (4*B)/(3*(D/t)) = (4*4270.0410 )/(3*379.5448 ) = 15.0006 psig
Results for Maximum Stiffened Length (Slen):
Tca
OD
SLEN
D/t
L/D
Factor A
B
0.688
45.50 0.35E+23
66.18 .5000E+02 0.0002511 3076.46
EMAP = (4*B)/(3*(D/t)) = (4*3076.4609 )/(3*66.1818 ) = 61.9800 psig
Cylindrical Shell From RING 2 to 50 Ext. Chart: CS-2 at 700 F

Elastic Modulus from Chart: CS-2 at 700 F :

0.24500E+08 psi

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 27 of 91
External Pressure Calculations :
Step:
6
3:12p May 25,2012

Results for Maximum Allowable External Pressure (MAEP):


Tca
OD
SLEN
D/t
L/D
Factor A
B
0.688
45.50
18.00
66.18
0.3956 0.0070956 11652.42
EMAP = (4*B)/(3*(D/t)) = (4*11652.4199)/(3*66.1818 ) = 234.7557 psig
Results for Required Thickness (Tca):
Tca
OD
SLEN
D/t
L/D
Factor A
B
0.106
45.50
18.00
427.84
0.3956 0.0003929 4813.49
EMAP = (4*B)/(3*(D/t)) = (4*4813.4863 )/(3*427.8411 ) = 15.0009 psig
Results for Maximum Stiffened Length (Slen):
Tca
OD
SLEN
D/t
L/D
Factor A
B
0.688
45.50 0.29E+23
66.18 .5000E+02 0.0002511 3076.46
EMAP = (4*B)/(3*(D/t)) = (4*3076.4609 )/(3*66.1818 ) = 61.9800 psig
Cylindrical Shell From 70 to 80 Ext. Chart: CS-2 at 700 F

Elastic Modulus from Chart: CS-2 at 700 F :

0.24500E+08 psi

Results for Maximum Allowable External Pressure (MAEP):


Tca
OD
SLEN
D/t
L/D
Factor A
B
0.688
45.50
66.67
66.18
1.4652 0.0017126 9038.95
EMAP = (4*B)/(3*(D/t)) = (4*9038.9473 )/(3*66.1818 ) = 182.1033 psig
Results for Required Thickness (Tca):
Tca
OD
SLEN
D/t
L/D
Factor A
B
0.182
45.50
66.67
249.70
1.4652 0.0002293 2809.21
EMAP = (4*B)/(3*(D/t)) = (4*2809.2056 )/(3*249.6980 ) = 15.0005 psig
Results for Maximum Stiffened Length (Slen):
Tca
OD
SLEN
D/t
L/D
Factor A
B
0.688
45.50 0.77E+23
66.18 .5000E+02 0.0002511 3076.46
EMAP = (4*B)/(3*(D/t)) = (4*3076.4609 )/(3*66.1818 ) = 61.9800 psig
Elliptical Head From 80 to 90 Ext. Chart: CS-2 at 700 F

Elastic Modulus from Chart: CS-2 at 700 F :

0.24500E+08 psi

Results for Maximum Allowable External Pressure (MAEP):


Tca
OD
D/t
Factor A
B
0.688
45.50
66.18
0.0020986
9420.07
EMAP = B/(K0*D/t) = 9420.0674 /(0.9000 *66.1818 ) = 158.1513 psig
Results for Required Thickness (Tca):
Tca
OD
D/t
Factor A
B
0.128
45.50
354.99
0.0003912
4792.79
EMAP = B/(K0*D/t) = 4792.7915 /(0.9000 *354.9891 ) = 15.0014 psig
Since the internal pressure is > 1.67 times the external pressure
the requirements of UG-33(1)(a) do not govern.
Stiffening Ring Calcs for : RING1 , L2.5X2.5X0.5000, SA516-70

Effective Length of Shell


Area (sq.in.)
Shell:
4.230
Ring :
2.250
Total:
6.480
Centroid of Ring plus Shell
Inertia
Shell:
0.167
Ring :
1.230
Total:
1.397

Distance (in.)
0.3438
2.3815
=
Distance
0.7076
-1.3302

6.15
Area*Dist
1.454
5.358
6.812
1.051
A*Dist
2.118
3.981
6.099

in.

in.

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 28 of 91
External Pressure Calculations :
Step:
6
3:12p May 25,2012
Available Moment of Inertia, Ring plus Shell
Required Stress in Ring plus Shell
Required Strain in Ring plus Shell

BREQ
AREQ

7.495
656.28
0.0000536

in**4
psi

Required Moment of Inertia, Ring plus Shell

= ( OD * SLEN * (TCA+ARING/SLEN) * AREQ )/ 10.9


= (45.5000*24.3333*(0.6875+2.2500/24.3333)*0.0000536)/10.9
= 0.1931 in**4
Stiffening Ring Calcs for : RING 2 , L2.5X2X0.3125, SA516-70

Effective Length of Shell


Area (sq.in.) Distance (in.)
Shell:
4.230
0.3438
Ring :
1.310
2.3785
Total:
5.540
Centroid of Ring plus Shell
=
Inertia
Distance
Shell:
0.167
0.4812
Ring :
0.788
-1.5536
Total:
0.955
Available Moment of Inertia, Ring plus Shell
Required Stress in Ring plus Shell
Required Strain in Ring plus Shell

BREQ
AREQ

6.15
Area*Dist
1.454
3.116
4.570
0.825
A*Dist
0.979
3.162
4.141
5.096

in.

682.61
0.0000560

psi

in.

in**4

Required Moment of Inertia, Ring plus Shell

= ( OD * SLEN * (TCA+ARING/SLEN) * AREQ )/ 10.9


= (45.5000*21.0000*(0.6875+1.3100/21.0000)*0.0000560)/10.9
= 0.1675 in**4
External Pressure Calculations

|
|
Section |
Outside | Corroded |
Factor |
Factor |
From| To |
Length |
Diameter | Thickness |
A
|
B
|
|
|
ft.
|
in.
|
in.
|
|
psi
|
--------------------------------------------------------------------------10| 20|
No Calc |
0.00000 |
0.00000 |
No Calc |
No Calc |
20| 30|
No Calc |
0.00000 |
0.00000 |
No Calc |
No Calc |
30| 40|
No Calc |
45.5000 |
0.68750 | 0.0020986 |
9420.07 |
40|Ring|
2.05556 |
45.5000 |
0.68750 | 0.0049599 |
11005.4 |
Ring|Ring|
2.00000 |
45.5000 |
0.68750 | 0.0051139 |
11061.0 |
Ring| 50|
1.50000 |
45.5000 |
0.68750 | 0.0070956 |
11652.4 |
50| 60|
No Calc |
0.00000 |
5.93750 |
No Calc |
No Calc |
60| 70|
No Calc |
0.00000 |
5.93750 |
No Calc |
No Calc |
70| 80|
5.55556 |
45.5000 |
0.68750 | 0.0017126 |
9038.95 |
80| 90|
No Calc |
45.5000 |
0.68750 | 0.0020986 |
9420.07 |
External Pressure Calculations

|
|
External |
External | External |
External |
From| To | Actual T. | Required T.|Des. Press. |
M.A.W.P. |
|
|
in.
|
in.
|
psig
|
psig
|
---------------------------------------------------------------10| 20|
0.00000 |
No Calc |
0.00000 |
No Calc |
20| 30|
0.00000 |
No Calc |
0.00000 |
No Calc |
30| 40|
0.75000 |
0.19067 |
15.0000 |
158.151 |
40|Ring|
0.75000 |
0.18375 |
15.0000 |
221.722 |
Ring|Ring|
0.75000 |
0.18238 |
15.0000 |
222.840 |
Ring| 50|
0.75000 |
0.16885 |
15.0000 |
234.756 |
50| 60|
6.00000 |
4.98100 |
15.0000 |
No Calc |
60| 70|
6.00000 |
4.69900 |
15.0000 |
No Calc |
70| 80|
0.75000 |
0.24472 |
15.0000 |
182.103 |

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 29 of 91
External Pressure Calculations :
Step:
6
3:12p May 25,2012
80| 90|
Minimum

0.75000 |

0.19067 |

15.0000 |

158.151 |
158.151

External Pressure Calculations

|
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|
Required |
Available |
|
|
ft.
|
ft.
|
in**4
|
in**4
|
------------------------------------------------------------------10| 20|
No Calc |
No Calc |
No Calc |
No Calc |
20| 30|
No Calc |
No Calc |
No Calc |
No Calc |
30| 40|
No Calc |
No Calc |
No Calc |
No Calc |
40|Ring|
2.05556 | 3.012E+21 |
No Calc |
No Calc |
Ring|Ring|
2.00000 | 2.946E+21 |
0.19312 |
7.49531 |
Ring| 50|
1.50000 | 2.385E+21 |
0.16749 |
5.09570 |
50| 60|
No Calc |
No Calc |
No Calc |
No Calc |
60| 70|
No Calc |
No Calc |
No Calc |
No Calc |
70| 80|
5.55556 | 6.425E+21 |
No Calc |
No Calc |
80| 90|
No Calc |
No Calc |
No Calc |
No Calc |

Elements Suitable for External Pressure.


PVElite is a registered trademark of COADE, Inc. [2010]

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 30 of 91
Element and Detail Weights :
Step:
7
3:12p May 25,2012
Element and Detail Weights

|
|
Element |
Element | Corroded |
Corroded | Extra due |
From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc %
|
|
|
lb.
|
In.
|
lb.
|
In.
|
lb.
|
--------------------------------------------------------------------------10| 20|
3520.45 |
0.00000 |
3396.20 |
0.00000 |
0.00000 |
20| 30|
1117.22 |
0.00000 |
1069.58 |
0.00000 |
0.00000 |
30| 40|
598.233 |
15712.2 |
548.380 |
15833.4 |
0.00000 |
40| 50|
1790.37 |
91231.9 |
1643.46 |
91751.0 |
0.00000 |
50| 60|
1314.30 |
14533.1 |
1292.93 |
14552.0 |
0.00000 |
60| 70|
1314.30 |
14533.1 |
1292.93 |
14552.0 |
0.00000 |
70| 80|
1790.37 |
91231.9 |
1643.46 |
91751.0 |
0.00000 |
80| 90|
598.233 |
15712.2 |
548.380 |
15833.4 |
0.00000 |
--------------------------------------------------------------------------Total
12043
242954
11435
244272
0
Weight of Details

|
| Weight of | X Offset, | Y Offset, |
From|Type|
Detail | Dtl. Cent. |Dtl. Cent. | Description
|
|
lb.
|
ft.
|
ft.
|
------------------------------------------------10|Insl|
143.990 |
0.00000 |
2.50000 |
INSUL 10
20|Insl|
77.9944 |
0.00000 |
1.25000 |
INSUL 20
30|Insl|
48.1127 |
0.00000 | -0.37500 |
INSUL 30
30|Nozl|
23.8569 |
0.00000 | -0.70711 |
NOZZLE A
30|Nozl|
23.8569 |
0.00000 | -0.91667 |
NOZZLE B
40|Insl|
143.990 |
0.00000 |
2.50000 |
INSUL 40
40|Ring|
97.7960 |
0.00000 |
1.50000 |
RING1
40|Ring|
56.9320 |
0.00000 |
3.50000 |
RING 2
50|Insl|
14.2571 |
0.00000 |
0.33333 |
INSUL 50
60|Insl|
14.2571 |
0.00000 |
0.33333 |
INSUL 60
70|Insl|
143.990 |
0.00000 |
2.50000 |
INSUL 70
70|Nozl|
34.1007 |
2.19271 |
3.00000 |
NOZZLE A-1
70|Nozl|
3.88517 |
1.93229 |
4.00000 |
NOZZLE B-1
70|Nozl|
226.412 |
2.15104 |
3.50000 |
NOZZLE 2168
70|Tray|
0.00000 |
0.00000 |
2.75000 |
TRAYS
80|Insl|
48.1127 |
0.00000 |
0.62500 |
INSUL 80
80|Nozl|
23.8569 |
0.00000 |
1.91667 |
NOZZLE C

Note: The individual tray liquid weights are listed below, but
these weights are included in the tray weights above.
70|Tliq|

0.00 |

0.00000 |

2.75000 |

Total Weight of Each Detail Type

Total Weight of Insulation


634.7
Total Weight of Stiffeners
154.7
Total Weight of Nozzles
336.0
--------------------------------------------------------------Sum of the Detail Weights
1125.4 lb.

Weight Summary
Fabricated Wt.
Shop Test Wt.
Shipping Wt.
Erected Wt.
Ope. Wt. no Liq
Operating Wt.

Bare Weight W/O Removable Internals


Fabricated Weight + Water ( Full )
Fab. Wt + Rem. Intls.+ Shipping App.
Fab. Wt + Rem. Intls.+ Insul. (etc)
Fab. Wt + Intls. + Details + Wghts.
Empty Wt. + Operating Liquid (No CA)

12534.2
21307.5
12534.2
13168.9
13168.9
13168.9

lb.
lb.
lb.
lb.
lb.
lb.

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 31 of 91
Element and Detail Weights :
Step:
7
3:12p May 25,2012
Field Test Wt. - Empty Weight + Water (Full)
Mass of the Upper 1/3 of the Vertical Vessel

21942.2 lb.
5038.1 lb.

Outside Surface Areas of Elements

|
|
Surface
|
From| To |
Area
|
|
|
sq.in.
|
---------------------------10| 20|
8576.55 |
20| 30|
4665.27 |
30| 40|
2672.95 |
40| 50|
8576.55 |
50| 60|
2127.64 |
60| 70|
2127.64 |
70| 80|
8576.55 |
80| 90|
2672.95 |
----------------------------------------------------Total
39996.094 sq.in. [277.8 Square Feet ]
Element and Detail Weights

| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |


From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
|
|
lbm
|
lbm
|
lbm
|
ft.lb.
|
lbm
|
--------------------------------------------------------------------------10| 20|
3520.45 |
3664.44 |
3664.44 |
0.00000 |
3664.44 |
20| 30|
1117.22 |
1195.21 |
1195.21 |
0.00000 |
1195.21 |
30| 40|
645.947 |
694.060 |
1261.44 |
0.00000 |
694.060 |
40| 50|
1945.09 |
2089.08 |
5383.57 |
0.00000 |
2089.08 |
50| 60|
1314.30 |
1328.55 |
1853.36 |
0.00000 |
1328.55 |
60| 70|
1314.30 |
1328.55 |
1853.36 |
0.00000 |
1328.55 |
70| 80|
2054.76 |
2198.75 |
5493.24 |
569.302 |
2198.75 |
80| 90|
622.090 |
670.203 |
1237.59 |
0.00000 |
670.203 |
Cumulative Vessel Weight

|
| Cumulative Ope | Cumulative | Cumulative |
From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
|
|
lbm
|
lbm
|
lbm
|
------------------------------------------------------10| 20|
13168.9 |
13168.9 |
21942.2 |
20| 30|
9504.42 |
9504.42 |
18277.8 |
30| 40|
8309.21 |
8309.21 |
17082.6 |
40| 50|
7615.15 |
7615.15 |
15821.1 |
50| 60|
5526.06 |
5526.06 |
10437.5 |
60| 70|
4197.51 |
4197.51 |
8584.18 |
70| 80|
2868.96 |
2868.96 |
6730.82 |
80| 90|
670.203 |
670.203 |
1237.59 |

Note: The cumulative operating weights no liquid in the column above


are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment

|
| Cumulative | Cumulative |Cumulative |
From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
|
|
ft.lb.
|
ft.lb.
| ft.lb.
|
------------------------------------------------10| 20|
569.302 |
569.302 |
569.302 |
20| 30|
569.302 |
569.302 |
569.302 |
30| 40|
569.302 |
569.302 |
569.302 |

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 32 of 91
Element and Detail Weights :
Step:
7
3:12p May 25,2012
40|
50|
60|
70|
80|

50|
60|
70|
80|
90|

569.302
569.302
569.302
569.302
0.00000

|
|
|
|
|

569.302
569.302
569.302
569.302
0.00000

|
|
|
|
|

569.302
569.302
569.302
569.302
0.00000

PVElite is a registered trademark of COADE, Inc. [2010]

|
|
|
|
|

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 33 of 91
Nozzle Flange MAWP :
Step:
8
3:12p May 25,2012
Nozzle Flange MAWP Results :

Nozzle
Description

----- Flange Rating


Operating
Ambient
Temperature
Class
Grade|Group
psig
psig
F
---------------------------------------------------------------------------NOZZLE A
******** 1000000.0
700
150
NOZZLE B
******** 1000000.0
700
150
NOZZLE A-1
******** 1000000.0
650
300
NOZZLE B-1
******** 1000000.0
650
300
NOZZLE 2168
535.0
740.0
650
300
GR 1.1
NOZZLE C
******** 1000000.0
700
150
---------------------------------------------------------------------------Minimum Rating 535.000
740.000 psig

Note: ANSI Ratings are per ANSI/ASME B16.5 1996 Edition


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PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 34 of 91
Natural Frequency Calculation :
Step:
9
3:12p May 25,2012
Natural Frequency for the Operating Case (No Liquid), Freese Method
Natural Frequency Calculation

|
|
Element |
Centroid | Elem. End | Elem. Ang. | Element
|
From| To | Total Wgt. | Deflection |Deflection | Rotation | Empty Wgt. |
|
|
lbm
|
in.
|
in.
|
|
lbm
|
--------------------------------------------------------------------------10| 20|
3664.44 | 0.00032643 | 0.0011973 |
0.00004 |
3664.44 |
20| 30|
1195.21 | 0.0018217 | 0.0025847 |
0.00005 |
1195.21 |
30| 40|
694.060 | 0.0026682 | 0.0027538 |
0.00006 |
694.060 |
40| 50|
2089.08 | 0.0048516 | 0.0074799 |
0.00009 |
2089.08 |
50| 60|
1328.55 | 0.0078536 | 0.0082276 |
0.00009 |
1328.55 |
60| 70|
1328.55 | 0.0086018 | 0.0089763 |
0.00009 |
1328.55 |
70| 80|
2198.75 |
0.011843 | 0.014768 |
0.00010 |
2198.75 |
80| 90|
670.203 |
0.014914 | 0.015061 |
0.00010 |
670.203 |
The Natural Frequency for the Vessel (Empty.) is 32.0758 Hz.
Natural Frequency for the Operating Case, Freese Method
Natural Frequency Calculation

|
|
Element |
Centroid | Elem. End | Elem. Ang. | Element
|
From| To | Total Wgt. | Deflection |Deflection | Rotation | Empty Wgt. |
|
|
lbm
|
in.
|
in.
|
|
lbm
|
--------------------------------------------------------------------------10| 20|
3664.44 | 0.00032643 | 0.0011973 |
0.00004 |
3664.44 |
20| 30|
1195.21 | 0.0018217 | 0.0025847 |
0.00005 |
1195.21 |
30| 40|
694.060 | 0.0026682 | 0.0027538 |
0.00006 |
694.060 |
40| 50|
2089.08 | 0.0048516 | 0.0074799 |
0.00009 |
2089.08 |
50| 60|
1328.55 | 0.0078536 | 0.0082276 |
0.00009 |
1328.55 |
60| 70|
1328.55 | 0.0086018 | 0.0089763 |
0.00009 |
1328.55 |
70| 80|
2198.75 |
0.011843 | 0.014768 |
0.00010 |
2198.75 |
80| 90|
670.203 |
0.014914 | 0.015061 |
0.00010 |
670.203 |
The Natural Frequency for the Vessel (Ope...) is 32.0758 Hz.

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FileName : Skirts
---------------------------------------- Page 35 of 91
Wind Load Calculation :
Step:
10
3:12p May 25,2012
Wind Analysis Results
Wind Load Results per ASCE-7 95:

Note: Per Section 1609 of IBC 2003/06 these results are also applicable
for the determination of Wind Loads on structures (1609.1.1).
User Entered Importance Factor is
Gust Effect Factor (Ope)(G or Gf)
Dynamic
User entered Beta Value ( Operating Case )
Shape Factor (Cf)
User Entered Basic Wind Speed

1.000
0.970
0.0100
0.557
90.0

mile/hr

Sample Calculation for the First Element


The ASCE code performs all calculations in Imperial Units
only. The wind pressure is therefore computed in these units.
Value of [Alpha] and [Zg]

Exposure Category = 3 (C) thus from Table C6-2:


Alpha = 9.500 : Zg = 900.000 ft.
Effective Height [z]

= Centroid Hgt. + Vessel Base Elevation


= 2.240 + 0.000 = 2.240 ft.
Compute [Kz]

Because z (2.240 ft.) < 15 ft.


= 2.01 * ( 15 / Zg ) ^(2 / Alpha)
= 2.01 * ( 15 / 900.000 )^(2 / 9.500 )
= 0.849

Type of Hill: No Hill


As there is No Hill Present: [Kzt]
K1 = 0, K2 = 0, K3 = 0
Topographical Factor [Kzt]
= ( 1 + K1 * K2 * K3 )
= ( 1 + 0.000 * 0.000 * 0.000 )
= 1.0000
Basic Wind Pressure, Imperial Units [qz]:
= 0.00256 * Kz * Kzt * Kd * I * Vr(mph)
= 0.00256 * 0.849 * 1.000 * 1.000 * 1.000 * (90.000 )
= 17.602 psf
Force on the first element [F]:
= qz * Gh * Cf * WindArea
= 17.602 * 0.970 * 0.557 * 5076.000
= 335.536 lb.
Element

Hgt (z)
K1
K2
K3
Kz
Kzt
qz
ft.
psf
--------------------------------------------------------------------------Node 10 to 20
2.2
0.000
0.000
0.000
0.849
1.000
17.602
Node 20 to 30
6.2
0.000
0.000
0.000
0.849
1.000
17.602
Node 30 to 40
7.6
0.000
0.000
0.000
0.849
1.000
17.602
Node 40 to 50
10.2
0.000
0.000
0.000
0.849
1.000
17.602
Node 50 to 60
13.1
0.000
0.000
0.000
0.849
1.000
17.602
Node 60 to 70
13.8
0.000
0.000
0.000
0.849
1.000
17.602
Node 70 to 80
16.6
0.000
0.000
0.000
0.867
1.000
17.978

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---------------------------------------- Page 36 of 91
Wind Load Calculation :
Step:
10
3:12p May 25,2012
Node 80 to 90

19.7

0.000

0.000

0.000

0.899

1.000

18.643

Wind Vibration Calculations

This evaluation is based on work by Kanti Mahajan and Ed Zorilla


Nomenclature
Cf
D
Df
Dr
f
f1
L
Lc
tb
V30
Vc
Vw
W
Ws
Z
Dl
Vp
P30

Correction factor for natural frequency


Average internal diameter of vessel ft.
Damping Factor < 0.75 Unstable, > 0.95 Stable
Average internal diameter of top half of vessel ft.
Natural frequency of vibration (Hertz)
Natural frequency of bare vessel based on a unit value of (D/L)(10^(4))
Total height of structure ft.
Total length of conical section(s) of vessel ft.
Uncorroded plate thickness at bottom of vessel in.
Design Wind Speed provided by user mile/hr
Critical wind velocity mile/hr
Maximum wind speed at top of structure mile/hr
Total corroded weight of structure lb.
Cor. vessel weight excl. weight of parts which do not effect stiff. lb.
Maximum amplitude of vibration at top of vessel in.
Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vib. Chance, <= 0.200E+02 (High); 0.200E+02 < 0.250E+02 (Probable)
wind pressure 30 feet above the base

Check other Conditions and Basic Assumptions:


#1 - Total Cone Length / Total Length < 0.5
0.000 / 19.333 = 0.000
#2 - ( D / L ) * 10^(4) < 8.0 (English Units)
- ( 4.76 / 19.33 ) * 10^(4) = 127.388 [Geometry Violation]

Compute the vibration possibility. If Vp > 0.250E+02 no chance. [Vp]:


= W / ( L * Dr)
= 12560 / ( 19.33 * 3.723 )
= 0.46871E+02
Since Vp is > 0.250E+02 no further vibration analysis is required !
The Natural Frequency for the Vessel (Ope...) is 32.0758 Hz.
Wind Load Calculation

|
|
Wind |
Wind |
Wind |
Height |
Element |
From| To |
Height |
Diameter |
Area |
Factor | Wind Load |
|
|
ft.
|
ft.
| sq.in.
|
psf
|
lb.
|
--------------------------------------------------------------------------10| 20|
2.23958 |
7.05000 |
5076.00 |
17.6025 |
335.536 |
20| 30|
6.20370 |
6.05000 |
2178.00 |
17.6025 |
143.971 |
30| 40|
7.62500 |
5.05000 |
181.800 |
17.6025 |
12.0174 |
40| 50|
10.2500 |
5.05000 |
3636.00 |
17.6025 |
240.348 |
50| 60|
13.0833 |
5.30000 |
508.800 |
17.6025 |
33.6329 |
60| 70|
13.7500 |
5.30000 |
508.800 |
17.6025 |
33.6329 |
70| 80|
16.5833 |
5.05000 |
3636.00 |
17.9783 |
245.480 |
80| 90|
19.7044 |
5.05000 |
860.031 |
18.6430 |
60.2106 |

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PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 37 of 91
Earthquake Load Calculation :
Step:
11
3:12p May 25,2012
Earthquake Analysis Results per ASCE95

Check the Period (1/Frequency) from 9.2.3.3


Ta = Ct * hn^(3/4) where Ct = 0.20 and hn = total Vessel Height
Ta = 0.020 * ( 20.2500^(3/4)) = 0.191 seconds

The Coefficient Cu from Table 9.2.3.3 is

1.200

Check the Min. Value of T which is the Minimum of Cu*Ta and T


T = Minimum Value of ( Cu * Ta, 1/Fn ) = 1.2000
Compute the Seismic Response Coefficient Cs per 9.2.3.2.1
Cs = 1.2 * Cv / ( R * T^(2/3) )
Cs = 1.2 * 0.5600 / ( 2.00 * 0.0312^(2/3) ) = 3.3921
Check the minimum value of Cs per eqn. 9.2.3.2-2
Cs = Minimum Value of ( Cs, 2.5 * Ca / R )
Cs = Minimum Value of ( 0.5000 , 2.5 * 0.4000 / 2.0000 ) = 0.5000
Compute the Total Base Shear V = I * Cs * Total Weight
V = 1.000 * 0.5000 * 13168.9 = 6584.43 lb.
Distribute the Base shear force to each element according to
the equations Fx = Cvx * V (eqn. 9.2.3.4-1 ) and the vertical
distribution factor Cvx = Wx*hx^(k)/( Sum of Wi*hi^(k) ) and k is
an exponent which is related to the period of Vibration.
In this case, the value of k was 1.0000 .

The Natural Frequency for the Vessel (Ope...) is 32.0758 Hz.


Earthquake Load Calculation

|
| Earthquake | Earthquake |
Element |
Element |
From| To |
Height |
Weight | Ope Load |
Emp Load |
|
|
ft.
|
lb.
|
lb.
|
lb.
|
-------------------------------------------------------------10| 20|
2.50000 |
3664.44 |
470.072 |
452.342 |
20| 30|
6.25000 |
1195.21 |
383.302 |
358.877 |
30| 40|
7.62500 |
694.060 |
271.552 |
253.142 |
40| 50|
10.2500 |
2089.08 |
1098.74 |
1024.69 |
50| 60|
13.0833 |
1328.55 |
891.896 |
883.772 |
60| 70|
13.7500 |
1328.55 |
937.343 |
928.805 |
70| 80|
16.5833 |
2198.75 |
1870.96 |
1751.31 |
80| 90|
19.2083 |
670.203 |
660.560 |
614.145 |

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FileName : Skirts
---------------------------------------- Page 38 of 91
Wind/Earthquake Shear, Bending :
Step:
12
3:12p May 25,2012
The following table is for the Operating Case.
Wind/Earthquake Shear, Bending

|
| Distance to| Cummulative|Earthquake |
Wind | Earthquake |
From| To |
Support| Wind Shear|
Shear |
Bending |
Bending |
|
|
ft.
|
lb.
|
lb.
|
ft.lb.
|
ft.lb.
|
--------------------------------------------------------------------------10| 20|
2.50000 |
1104.83 |
6584.43 |
10453.6 |
85503.7 |
20| 30|
6.25000 |
769.294 |
6114.36 |
5768.33 |
53756.7 |
30| 40|
7.62500 |
625.322 |
5731.06 |
4025.06 |
38949.9 |
40| 50|
10.2500 |
613.305 |
5459.51 |
3870.23 |
37551.1 |
50| 60|
13.0833 |
372.956 |
4360.76 |
1404.58 |
13000.4 |
60| 70|
13.7500 |
339.324 |
3468.87 |
1167.15 |
10390.6 |
70| 80|
16.5833 |
305.691 |
2531.52 |
952.145 |
8390.44 |
80| 90|
19.2083 |
60.2106 |
660.560 |
37.3925 |
410.227 |

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FileName : Skirts
---------------------------------------- Page 39 of 91
Wind Deflection :
Step:
13
3:12p May 25,2012
Wind Deflection Calculations:
The following table is for the Operating Case.
Wind Deflection

|
| Cumulative |
Centroid | Elem. End | Elem. Ang. |
From| To | Wind Shear | Deflection |Deflection | Rotation |
|
|
lb.
|
in.
|
in.
|
|
-------------------------------------------------------------10| 20|
1104.83 |
0.00002 |
0.00008 |
0.00000 |
20| 30|
769.294 | 0.00012795 |0.00018137 |
0.00000 |
30| 40|
625.322 | 0.00018721 |0.00019320 |
0.00000 |
40| 50|
613.305 | 0.00034028 |0.00052551 |
0.00001 |
50| 60|
372.956 | 0.00055198 |0.00057847 |
0.00001 |
60| 70|
339.324 | 0.00060498 |0.00063152 |
0.00001 |
70| 80|
305.691 | 0.00083607 | 0.0010462 |
0.00001 |
80| 90|
60.2106 | 0.0010567 | 0.0010673 |
0.00001 |
Critical Wind Velocity for Tower Vibration

|
| 1st Crit. | 2nd Crit. |
From| To | Wind Speed | Wind Speed |
|
| mile/hr
| mile/hr
|
------------------------------------10| 20|
768.857 |
4805.35 |
20| 30|
659.799 |
4123.74 |
30| 40|
550.741 |
3442.13 |
40| 50|
550.741 |
3442.13 |
50| 60|
578.006 |
3612.54 |
60| 70|
578.006 |
3612.54 |
70| 80|
550.741 |
3442.13 |
80| 90|
550.741 |
3442.13 |
Allowable deflection at the Tower Top (Ope)( 0.014"/100ft. Criteria)
Allowable deflection : 0.003
Actual Deflection : 0.001 in.

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---------------------------------------- Page 40 of 91
Longitudinal Stress Constants :
Step:
14
3:12p May 25,2012
Longitudinal Stress Constants

|
| Metal Area | Metal Area |New & Cold | Corroded |
From| To | New & Cold |
Corroded |Sect. Mod. | Sect. Mod. |
|
|
sq.in.
|
sq.in.
|
in.
|
in.
|
-------------------------------------------------------------10| 20|
111.244 |
102.123 |
1224.45 |
1127.31 |
20| 30|
117.175 |
107.551 |
1406.79 |
1294.57 |
30| 40|
105.440 |
96.7881 |
1160.49 |
1068.20 |
40| 50|
105.440 |
96.7881 |
1160.49 |
1068.20 |
50| 60|
105.440 |
96.7881 |
1160.49 |
1068.20 |
60| 70|
105.440 |
96.7881 |
1160.49 |
1068.20 |
70| 80|
105.440 |
96.7881 |
1160.49 |
1068.20 |
80| 90|
105.440 |
96.7881 |
1160.49 |
1068.20 |

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PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 41 of 91
Longitudinal Allowable Stresses :
Step:
15
3:12p May 25,2012
Longitudinal Allowable Stresses

|
| All. Str. | All. Str. | All. Str. | All. Str. |
From| To | Long. Ten. | Hydr. Ten. |Long. Com. | Hyr. Comp. |
|
|
psi
|
psi
|
psi
|
psi
|
-------------------------------------------------------------10| 20|
13944.0 |
22050.0 | -12609.9 |
-25436.5 |
20| 30|
9960.00 |
15750.0 | -12424.2 |
-25172.2 |
30| 40|
19920.0 |
31500.0 | -12609.9 |
-25436.5 |
40| 50|
19920.0 |
31500.0 | -12609.9 |
-25436.5 |
50| 60|
19920.0 |
31500.0 | -12609.9 |
-25436.5 |
60| 70|
19920.0 |
31500.0 | -12609.9 |
-25436.5 |
70| 80|
21000.0 |
31500.0 | -12609.9 |
-25436.5 |
80| 90|
19920.0 |
31500.0 | -12609.9 |
-25436.5 |

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PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
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Longitudinal Stresses Due to . . .
Step:
16
3:12p May 25,2012
Longitudinal Stress Report
Note: Longitudinal Operating and Empty Stresses are computed in the
corroded condition. Stresses due to loads in the hydrostatic test
cases have been computed in the new and cold condition.
Longitudinal Stresses Due to . . .

|
| Long. Str. | Long. Str. |Long. Str. |
From| To | Int. Pres. | Ext. Pres. |Hyd. Pres. |
|
|
psi
|
psi
|
psi
|
------------------------------------------------10| 20|
0.00000 |
0.00000 |
0.00000 |
20| 30|
0.00000 |
0.00000 |
0.00000 |
30| 40|
1584.55 |
-251.989 |
8629.44 |
40| 50|
1584.55 |
-251.989 |
8629.44 |
50| 60|
0.00000 |
0.00000 |
0.00000 |
60| 70|
0.00000 |
0.00000 |
0.00000 |
70| 80|
1584.55 |
-251.989 |
8629.44 |
80| 90|
1584.55 |
-251.989 |
8629.44 |
Longitudinal Stresses Due to . . .

|
| Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To |
Empty | Operating |Hydrotest | Emp. Mom. | Opr. Mom. |
|
|
psi
|
psi
|
psi
|
psi
|
psi
|
--------------------------------------------------------------------------10| 20|
-93.0679 |
-93.0679 |
0.00000 |
6.06011 |
6.06011 |
20| 30|
-77.2585 |
-77.2585 |
0.00000 |
5.27714 |
5.27714 |
30| 40|
-85.8495 |
-85.8495 |
0.00000 |
6.39548 |
6.39548 |
40| 50|
-78.6786 |
-78.6786 |
0.00000 |
6.39548 |
6.39548 |
50| 60|
-57.0945 |
-57.0945 |
0.00000 |
6.39548 |
6.39548 |
60| 70|
-43.3681 |
-43.3681 |
0.00000 |
6.39548 |
6.39548 |
70| 80|
-29.6416 |
-29.6416 |
0.00000 |
6.39548 |
6.39548 |
80| 90|
-6.92444 |
-6.92444 |
0.00000 |
0.00000 |
0.00000 |
Longitudinal Stresses Due to . . .

|
| Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
From| To | Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind | Hyd. Equ. |
|
|
psi
|
psi
|
psi
|
psi
|
psi
|
--------------------------------------------------------------------------10| 20|
0.00000 |
61.4027 |
572.229 |
0.00000 |
0.00000 |
20| 30|
0.00000 |
37.3102 |
361.046 |
0.00000 |
0.00000 |
30| 40|
0.00000 |
45.2171 |
437.559 |
0.00000 |
0.00000 |
40| 50|
0.00000 |
43.4778 |
421.845 |
0.00000 |
0.00000 |
50| 60|
0.00000 |
15.7789 |
146.046 |
0.00000 |
0.00000 |
60| 70|
0.00000 |
13.1116 |
116.727 |
0.00000 |
0.00000 |
70| 80|
0.00000 |
10.6963 |
94.2573 |
0.00000 |
0.00000 |
80| 90|
0.00000 |
0.42006 |
4.60845 |
0.00000 |
0.00000 |
Longitudinal Stresses Due to . . .

|
| Long. Str. | Long. Str. |Long. Str. | EarthQuake |
From| To | Vortex Ope.| Vortex Emp.|Vortex Tst.|
Empty |
|
|
psi
|
psi
|
psi
|
psi
|
-------------------------------------------------------------10| 20|
0.00000 |
0.00000 |
0.00000 |
865.260 |
20| 30|
0.00000 |
0.00000 |
0.00000 |
473.487 |
30| 40|
0.00000 |
0.00000 |
0.00000 |
415.563 |
40| 50|
0.00000 |
0.00000 |
0.00000 |
400.596 |
50| 60|
0.00000 |
0.00000 |
0.00000 |
137.140 |

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 43 of 91
Longitudinal Stresses Due to . . .
Step:
16
3:12p May 25,2012
60|
70|
80|

70|
80|
90|

0.00000 |
0.00000 |
0.00000 |

0.00000 |
0.00000 |
0.00000 |

0.00000 |
0.00000 |
0.00000 |

109.159 |
87.9658 |
4.28463 |

Longitudinal Stresses Due to . . .

|
| Long. Str. | Long. Str. |
From| To | Y Forces W | Y ForceS S |
|
|
psi
|
psi
|
------------------------------------10| 20|
0.00000 |
0.00000 |
20| 30|
0.00000 |
0.00000 |
30| 40|
0.00000 |
0.00000 |
40| 50|
0.00000 |
0.00000 |
50| 60|
0.00000 |
0.00000 |
60| 70|
0.00000 |
0.00000 |
70| 80|
0.00000 |
0.00000 |
80| 90|
0.00000 |
0.00000 |
Long. Stresses due to User Forces and Moments

|
|Wind For/Mom| Eqk For/Mom|Wnd For/Mom| Eqk For/Mom|
From| To | Corroded
| Corroded
| No Corr. |
No Corr. |
|
|
psi
|
psi
|
psi
|
psi
|
-------------------------------------------------------------10| 20|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
20| 30|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
30| 40|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
40| 50|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
50| 60|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
60| 70|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
70| 80|
0.00000 |
0.00000 |
0.00000 |
0.00000 |
80| 90|
0.00000 |
0.00000 |
0.00000 |
0.00000 |

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PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 44 of 91
Stress due to Combined Loads :
Step:
17
3:12p May 25,2012
Stress Combination Load Cases for Vertical Vessels:
Load Case Definition Key

IP
EP
HP
NP
EW
OW
HW
WI
EQ
EE
HI
HE
WE
WF
CW
VO
VE
VF
FW
FS
BW
BS
BN
BU

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

Longitudinal Stress due to Internal Pressure


Longitudinal Stress due to External Pressure
Longitudinal Stress due to Hydrotest Pressure
No Pressure
Longitudinal Stress due to Weight (No Liquid)
Longitudinal Stress due to Weight (Operating)
Longitudinal Stress due to Weight (Hydrotest)
Bending Stress due to Wind Moment (Operating)
Bending Stress due to Earthquake Moment (Operating)
Bending Stress due to Earthquake Moment (Empty)
Bending Stress due to Wind Moment (Hydrotest)
Bending Stress due to Earthquake Moment (Hydrotest)
Bending Stress due to Wind Moment (Empty) (no CA)
Bending Stress due to Wind Moment (Filled) (no CA)
Longitudinal Stress due to Weight (Empty) (no CA)
Bending Stress due to Vortex Shedding Loads ( Ope )
Bending Stress due to Vortex Shedding Loads ( Emp )
Bending Stress due to Vortex Shedding Loads ( Test No CA. )
Axial Stress due to Vertical Forces for the Wind Case
Axial Stress due to Vertical Forces for the Seismic Case
Bending Stress due to Lat. Forces for the Wind Case, Corroded
Bending Stress due to Lat. Forces for the Seismic Case, Corroded
Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded

General Notes:
Case types HI and HE are in the Un-Corroded condition.
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding
stress comprising those components that did not contribute to that
type of stress.
An asterisk (*) in the final column denotes overstress.
Analysis of Load Case 1 : NP+EW+WI+BW

From
Node
10
20
30
40
70
80

Tensile
Stress

All. Tens.
Stress
13944.00
9960.00
19920.00
19920.00
21000.00
19920.00

Comp.
Stress
-160.53
-119.85
-137.46
-128.55
-46.73
-7.34

All. Comp.
Stress
12609.91
12424.24
12609.91
12609.91
12609.91
12609.91

Tens.
Ratio

Comp.
Ratio
0.0127
0.0096
0.0109
0.0102
0.0037
0.0006

Comp.
Stress
-671.36
-443.58
-529.80
-506.92
-130.29
-11.53

All. Comp.
Stress
12609.91
12424.24
12609.91
12609.91
12609.91
12609.91

Tens.
Ratio
0.0348
0.0290
0.0180
0.0175
0.0034

Comp.
Ratio
0.0532
0.0357
0.0420
0.0402
0.0103
0.0009

Analysis of Load Case 2 : NP+EW+EQ+BS

From
Node
10
20
30
40
70
80

Tensile
Stress
485.22
289.06
358.11
349.56
71.01

All. Tens.
Stress
13944.00
9960.00
19920.00
19920.00
21000.00
19920.00

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 45 of 91
Stress due to Combined Loads :
Step:
17
3:12p May 25,2012
Analysis of Load Case 3 : NP+OW+WI+BW

From
Node
10
20
30
40
70
80

Tensile
Stress

All. Tens.
Stress
13944.00
9960.00
19920.00
19920.00
21000.00
19920.00

Comp.
Stress
-160.53
-119.85
-137.46
-128.55
-46.73
-7.34

All. Comp.
Stress
12609.91
12424.24
12609.91
12609.91
12609.91
12609.91

Tens.
Ratio

Comp.
Ratio
0.0127
0.0096
0.0109
0.0102
0.0037
0.0006

Comp.
Stress
-671.36
-443.58
-529.80
-506.92
-130.29
-11.53

All. Comp.
Stress
12609.91
12424.24
12609.91
12609.91
12609.91
12609.91

Tens.
Ratio
0.0348
0.0290
0.0180
0.0175
0.0034

Comp.
Ratio
0.0532
0.0357
0.0420
0.0402
0.0103
0.0009

Comp.
Stress
0.00
0.00
0.00
0.00
0.00
0.00

All. Comp.
Stress
25436.47
25172.16
25436.47
25436.47
25436.47
25436.47

Tens.
Ratio
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000

Comp.
Ratio
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000

Comp.
Stress
0.00
0.00
0.00
0.00
0.00
0.00

All. Comp.
Stress
25436.47
25172.16
25436.47
25436.47
25436.47
25436.47

Tens.
Ratio
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000

Comp.
Ratio
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000

Comp.
Stress
-160.53
-119.85

All. Comp.
Stress
12609.91
12424.24
12609.91
12609.91
12609.91
12609.91

Tens.
Ratio

Comp.
Ratio
0.0127
0.0096

0.0778
0.0781
0.0749
0.0792

Comp.
Stress
-671.36
-443.58

All. Comp.
Stress
12609.91
12424.24
12609.91
12609.91
12609.91
12609.91

Tens.
Ratio
0.0348
0.0290
0.0975
0.0971
0.0788
0.0794

Comp.
Ratio
0.0532
0.0357

Comp.
Stress

All. Comp.
Stress

Tens.
Ratio

Comp.
Ratio

Analysis of Load Case 4 : NP+OW+EQ+BS

From
Node
10
20
30
40
70
80

Tensile
Stress
485.22
289.06
358.11
349.56
71.01

All. Tens.
Stress
13944.00
9960.00
19920.00
19920.00
21000.00
19920.00

Analysis of Load Case 5 : NP+HW+HI

From
Node
10
20
30
40
70
80

Tensile
Stress
0.00
0.00
0.00
0.00
0.00
0.00

All. Tens.
Stress
22050.00
15750.00
31500.00
31500.00
31500.00
31500.00

Analysis of Load Case 6 : NP+HW+HE

From
Node
10
20
30
40
70
80

Tensile
Stress
0.00
0.00
0.00
0.00
0.00
0.00

All. Tens.
Stress
22050.00
15750.00
31500.00
31500.00
31500.00
31500.00

Analysis of Load Case 7 : IP+OW+WI+BW

From
Node
10
20
30
40
70
80

Tensile
Stress

1550.31
1555.74
1572.00
1578.04

All. Tens.
Stress
13944.00
9960.00
19920.00
19920.00
21000.00
19920.00

Analysis of Load Case 8 : IP+OW+EQ+BS

From
Node
10
20
30
40
70
80

Tensile
Stress
485.22
289.06
1942.65
1934.11
1655.56
1582.23

All. Tens.
Stress
13944.00
9960.00
19920.00
19920.00
21000.00
19920.00

Analysis of Load Case 9 : EP+OW+WI+BW

From
Node

Tensile
Stress

All. Tens.
Stress

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 46 of 91
Stress due to Combined Loads :
Step:
17
3:12p May 25,2012
10
20
30
40
70
80

13944.00
9960.00
19920.00
19920.00
21000.00
19920.00

-160.53
-119.85
-389.45
-380.54
-298.72
-259.33

12609.91
12424.24
12609.91
12609.91
12609.91
12609.91

0.0127
0.0096
0.0309
0.0302
0.0237
0.0206

Comp.
Stress
-671.36
-443.58
-781.79
-758.91
-382.28
-263.52

All. Comp.
Stress
12609.91
12424.24
12609.91
12609.91
12609.91
12609.91

Tens.
Ratio
0.0348
0.0290
0.0053
0.0049

Comp.
Ratio
0.0532
0.0357
0.0620
0.0602
0.0303
0.0209

Comp.
Stress
0.00
0.00

All. Comp.
Stress
25436.47
25172.16
25436.47
25436.47
25436.47
25436.47

Tens.
Ratio
0.0000
0.0000
0.2740
0.2740
0.2740
0.2740

Comp.
Ratio
0.0000
0.0000

Comp.
Stress
0.00
0.00

All. Comp.
Stress
25436.47
25172.16
25436.47
25436.47
25436.47
25436.47

Tens.
Ratio
0.0000
0.0000
0.2740
0.2740
0.2740
0.2740

Comp.
Ratio
0.0000
0.0000

Analysis of Load Case 10 : EP+OW+EQ+BS

From
Node
10
20
30
40
70
80

Tensile
Stress
485.22
289.06
106.12
97.57

All. Tens.
Stress
13944.00
9960.00
19920.00
19920.00
21000.00
19920.00

Analysis of Load Case 11 : HP+HW+HI

From
Node
10
20
30
40
70
80

Tensile
Stress
0.00
0.00
8629.44
8629.44
8629.44
8629.44

All. Tens.
Stress
22050.00
15750.00
31500.00
31500.00
31500.00
31500.00

Analysis of Load Case 12 : HP+HW+HE

From
Node
10
20
30
40
70
80

Tensile
Stress
0.00
0.00
8629.44
8629.44
8629.44
8629.44

All. Tens.
Stress
22050.00
15750.00
31500.00
31500.00
31500.00
31500.00

Absolute Maximum of the all of the Stress Ratio's

Element From : 30 to : 40
Governing Load Case 11 : HP+HW+HI
PVElite is a registered trademark of COADE, Inc. [2010]

0.2740

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 47 of 91
Center of Gravity Calculation :
Step:
18
3:12p May 25,2012
Shop/Field Installation Options :

Insulation is installed in the Field.

Note : The CG is computed from the first Element From Node


Center of Gravity of Insulation
Center of Gravity of Stiffening Rings
Center of Gravity of Nozzles

10.1 ft.
10.0 ft.
16.2 ft.

Center of Gravity of Bare Shell New and Cold


Center of Gravity of Bare Shell Corroded

9.56 ft.
9.50 ft.

Vessel CG in the Operating Condition


Vessel CG in the Fabricated (Shop/Empty) Condition

9.72 ft.
9.74 ft.

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PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 48 of 91
Basering Calculations :
Step:
19
3:12p May 25,2012
Skirt Data :

Skirt
Skirt
Skirt
Skirt
Skirt

Outside Diameter at Base


Thickness
Internal Corrosion Allowance
External Corrosion Allowance
Material

Basering Input:

SOD
STHK
SCA

85.5000
0.7500
0.0625
0.0000
SA516-70

in.
in.
in.
in.

Type of Geometry: Continuous Top Ring W/Gussets

Thickness of Basering
Design Temperature of the Basering
Basering Matl
Basering Operating All. Stress
Basering Yield Stress
Inside Diameter of Basering
Outside Diameter of Basering

1.5000
100.00
SA516-70
16600.00
38000.00
83.0000
92.5000

in.
F

in.
in.

SA
RN
DC

1.0000
0.0000
SA193-B7-1
25000.00
8
89.0000

Thickness of Gusset Plates


TGA
Width of Gussets at Top Plate
TWDT
Width of Gussets at Base Plate
BWDT
Gusset Plate Elastic Modulus
E
Gusset Plate Yield Stress
SY
Height of Gussets
HG
Distance between Gussets
RG
Dist. from Bolt Center to Gusset (Rg/2) CG
Number of Gussets per bolt
NG

0.5000
2.5000
2.5000
29500000.0
38000.0
9.7500
2.5000
1.2500
2

in.
in.
in.
psi
psi
in.
in.
in.

TTA
TOPWTH
BHOLE

0.7500
3.0000
1.1250

in.
in.
in.

CA

0.0000

in.

DW
ROW
EQMOM
WIMOM
ppl

13168.9
13168.9
85503.7
10453.6
100.0

Nominal Diameter of Bolts


Bolt Corrosion Allowance
Bolt Material
Bolt Operating Allowable Stress
Number of Bolts
Diameter of Bolt Circle

Thickness of Top Plate or Ring


Radial Width of the Top Plate
Anchor Bolt Hole Dia. in Top Plate
External Corrosion Allowance
Dead Weight of Vessel
Operating Weight of Vessel
Earthquake Moment on Basering
Wind Moment on Basering
Percent Bolt Preload

TBA

BASOPE
DI
DOU
BND
BCA

Use AISC A5.2 Increase in Fc and Bolt Stress


Use Allowable Weld Stress per AISC J2.5
Factor for Increase of Allowables

Fact

No
No
1.0000

Results for Basering Analysis : Analyze Option


Basering Thickness Calculation method used : Simplified (Steel on Steel)
Calculation of Load per Bolt [W/Bolt], Earthquake + Operating Condition:
W = ROW - Yforce (from gy Accleration or user force), M = EQMOM

= (( 4 * M/DC ) - W ) / RN per Jawad & Farr, Eq. 12.3


= (( 4 * 1026044 / 89.000 ) - 13168 ) / 8
= 4118.1851 lb.

psi
psi
in.
in.

psi
in.

lb.
lb.
ft.lb.
ft.lb.

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 49 of 91
Basering Calculations :
Step:
19
3:12p May 25,2012
Required Area for Each Bolt, Based on Max Load
Area Available in a Single Bolt (Corr)
Area Available in all the Bolts (Corr)
Bolt Stress Based on Simplified Analysis
Allowable Bolt Stress
25000.0 [Fact]

0.1647 sq.in.
0.5510 sq.in.
4.4080 sq.in.
7474.0 psi
25000.00 psi

Concrete Contact Area of Base Ring


CCA
Concrete Contact Section Modulus of Base Ring

1309.46
27330.90

sq.in.
in.

Concrete Load (Simplified method), Earthquake in Operating Condition [Sc]:

= ((ppl/100*(Abt*Sa)+W)/Cca) + M/CZ per Jawad & Farr Eq. 12.1


= (1.000 (4.4080 *25000 +13168 )/1309.46 ) + 1026044 /27330.90
= 131.76 psi
Allowable Stress on Concrete

1050.00

psi

Determine Maximum Bending Width of Basering Section [Rw1,Rw2]:


Rw1 = (Dou - SkirtOD)/2, Rw2 = ( SkirtID - Di + 2*Sca )/2
Rw1 = (92.500 -85.581 )/2, Rw2 = (84.000 -83.000 + 2*0.063 )/2
Rw1 = 3.459 , Rw2 = 0.562 in.
Calculation of required Basering Thickness, (Simplified) [Tb]:

Allowable Bending Stress 1.5 Basope = 24900.000 psi


= Max(Rw1,Rw2) * ( 3 * Sc / S ) + CA per Jawad & Farr Eq. 12.12
= Max(3.4594 ,0.5625 ) * ( 3 * 131.755 / 24900.000 ) + 0.0000
= 0.4359 in.
Basering Stress at given Thickness [Sb]
= 3 * Sc * ( Max[Rw1, Rw2]/(Tb - Ca) )
= 3 * 131.755 * ( Max[3.459 , 0.562 ]/(1.500 - 0.000 ) )
= 2102.406 , must be less than 24900.000 psi
Required Thickness of Top Plate in Tension:
(Calculated as a fixed beam per Megyesy)

Ft = (Sa*Abss),
Rm = (Ft * 2 * Cg)/8,
Sb
Wt = (Topwth - Bnd),

Bolt Allowable Stress * Area


Bending Moment
Allowable Bending Stress
Width of Section

T = ( 6 * Rm / ( Sb * Wt )) + CA
T = ( 6 * 4304 / ( 24900 * 2.0000 )) + 0.0000
T = 0.7202 in.
Required Thickness of Continuous Top Ring per Moss:

a
P
l
g1
g2
g
Fb

=
=
=
=
=
=
=

( Dc-SkirtOD )/2
Sa*Abss
Avgwdt
Gamma 1
Gamma 2
Flat distance / 2

Skirt Distance to Bolt Circle


Bolt Allowable Stress * Area
Average Gusset Width
Constant Term f( b/l )
Constant Term f( b/l )
Nut 1/2 Dimension (from Tema)
Allowable Bending Stress

Mo
Tc
Tc
Tc

=
=
=
=

P/(4pi)[1.3(ln((2lsin(pia/l)/(pig)))+1]-[(0.7-g2)P/(4pi)] Moment Term


( 6 * Abs(Mo) / Fb ) + CA Required Thickness
( 6 * 1188 / 24900 ) + 0.000
0.5351 in.

Required Thickness of Gusset in Compression, per AISC E2-1:


1. Allowed Compression at Given Thickness:

Factor Kl/r Per E2-1


Factor Cc Per E2-1
Allowable Buckling Str. per E2-1

67.5488
123.7896
17473.16

psi

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Basering Calculations :
Step:
19
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Actual Buckling Str. at Given Thickness

5510.00

psi

0.2759

in.

122.4302
123.7896
10129.81
9986.70

psi
psi

Required Basering Thickness (simplified)


Actual Basering Thickness as entered by user

0.4359
1.5000

in.
in.

Required Top Ring/Plate Thickness as a Fixed Beam


Required Thickness of Continuous Top Ring (Moss)
Actual Top Ring Thickness as entered by user

0.7202
0.5351
0.7500

in.
in.
in.

Required Gusset thickness, + CA


Actual Gusset Thickness as entered by user

0.2759
0.5000

in.
in.

Required Gusset thickness, + CA


2. Allowed Compression at Calculated Thickness:

Factor Kl/r Per E2-1


Factor Cc Per E2-1
Allowable Buckling Str. per E2-1
Act. Buckling Str. at Calculated Thickness
Summary of Basering Thickness Calculations:

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Nozzle Calcs. : NOZZLE A
Nozl:
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INPUT VALUES, Nozzle Description: NOZZLE A

From : 30

Pressure for Reinforcement Calculations


Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure
Maximum Allowable Pressure New & Cold

P
Temp
Pext
Tempex

397.670
700
15.00
700
445.33

psig
F
psig
F
psig

Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

SA516-70
16600.00 psi
17500.00 psi

Inside Diameter of Elliptical Head


Aspect Ratio of Elliptical Head
Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance

D
Ar
t
c
co

44.0000
2.00
0.7500
0.0625
0.0000

in.

Distance from Head Centerline

L1

14.0000

in.

User Entered Minimum Design Metal Temperature

-20.00

in.
in.
in.

Type of Element Connected to the Shell : Nozzle


Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

SA106-B
K03006
Smls. pipe
14400.00 psi
15000.00 psi

Diameter Basis (for tr calc only)


Layout Angle
Diameter
Size and Thickness Basis
Nominal Thickness
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

ID
0.00
6.0000

deg
in.

Nominal
80

tn
can
E1
En

0.0625
1.00
1.00

in.

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi

6.0000
0.0000
0.7500
0.0000
0.0000

in.
in.
in.
in.
in.

Pad Material
Pad Allowable Stress at Temperature
Pad Allowable Stress At Ambient
Diameter of Pad along vessel surface
Thickness of Pad
Weld leg size between Pad and Shell
Groove weld depth between Pad and Nozzle
Reinforcing Pad Width
ASME Code Weld Type per UW-16
Class of attached Flange
Grade of attached Flange

Sp
Spa
Dp
te
Wp
Wgpn

SA-516 70
16600.00
17500.00
10.6250
0.6250
0.3750
0.6250
2.0000
None
150

The Pressure Design option was MAWP + static head (bottom of element).

psi
psi
in.
in.
in.
in.
in.

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Nozzle Calcs. : NOZZLE A
Nozl:
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Nozzle Sketch (may not represent actual weld type/configuration)


| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
Insert Nozzle With Pad, no Inside projection
Note : Checking Nozzle in the Meridional direction.
Reinforcement CALCULATION, Description: NOZZLE A

ASME Code, Section VIII, Division 1, 1998, A-98 UG-37 to UG-45


Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation

5.761
0.432

in.
in.

Nozzle input data check completed without errors.


Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]

= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)


= (397.67*44.1250*1.000)/( 2*16600.00*1.00-0.2*397.67)
= 0.5298 in.
Reqd thk per UG-37(a)of Elliptical Head, Tr [Mapnc]

= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)


= (445.33*44.0000*1.000)/( 2*17500.00*1.00-0.2*445.33)
= 0.5613 in.
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (397.67*2.94)/(14400*1.00-0.6*397.67)
= 0.0826 in.
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (445.33*2.88)/(15000*1.00-0.6*445.33)
= 0.0871 in.

Required Nozzle thickness under External Pressure per UG-28 : 0.0218 in.
UG-40, Limits of Reinforcement : [Int. Press]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp

12.8096
6.4048
1.5488

in.
in.
in.

UG-40, Limits of Reinforcement : [Mapnc]


Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp

12.5376
6.2688
1.7050

in.
in.
in.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/S )
= min( 1, 14400.0 /16600.0 )
= 0.867
Weld Strength Reduction Factor [fr2]:
= min( 1, Sn/S )

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Nozzle Calcs. : NOZZLE A
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= min( 1, 14400.0 /16600.0 )
= 0.867

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/S )
= min( 1, 16600.0 /16600.0 )
= 1.000
Weld Strength Reduction Factor [fr3]:
= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.867
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5
MAWP
Area Required
Ar
3.445
Area in Shell
A1
0.995
Area in Nozzle Wall
A2
0.885
Area in Inward Nozzle
A3
0.000
Area in Welds
A41+A42+A43
0.141
Area in Element
A5
2.500
TOTAL AREA AVAILABLE
Atot
4.520

External
0.417
3.528
1.073
0.000
0.141
2.500
7.241

Mapnc
3.588
1.160
1.158
0.000
0.141
2.500
4.958

sq.in.
sq.in.
sq.in.
sq.in.
sq.in.
sq.in.
sq.in.

66.78

Degs.

The MAWP Case Governs the Analysis.


Nozzle Angle Used in Area Calculations

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS:
Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:

Diameter
8.9375
10.6250
10.5000

Thickness
0.6250 in.
0.3750 in.
0.4375 in.

Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)


= (6.4048*0.5298*1.0+2*0.3695*0.5298*1.0*(1-0.87))
= 3.445 sq.in.

Reinforcement Areas per Figure UG-37.1


Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 6.405 ( 1.00 * 0.6875 - 1.0 * 0.530 ) - 2 * 0.370
( 1.00 * 0.6875 - 1.0 * 0.5298 ) * ( 1 - 0.867 )
= 0.995 sq.in.
Area Available in Nozzle Wall Projecting Outward [A2]:
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 1.549 ) * ( 0.3695 - 0.0826 ) * 0.8675 )
= 0.885 sq.in.
Note: Area in the Nozzle Wall divided by the sine of 60.6 degrees.
See Appendix L, L-7.7.7(b) for more information.
Area Available in Welds [A41 + A42 + A43]:
= Wo*fr3+(Wi-can/0.707)*fr2+Wp*fr4
= 0.0000 *0.87 + (0.0000 ) *0.87 + 0.3750 * 1.00
= 0.141 sq.in.
Area Available in Element [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4

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Nozzle Calcs. : NOZZLE A
Nozl:
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= ( 11.2089 - 7.2089 ) * 0.6250 * 1.0000
= 2.500 sq.in.
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 0.378 , tr = 0.079 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.251 , Temp. Reduction = 110 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-20 F
-130 F

MDMT of Nozzle Neck to Pad Weld for the Nozzle,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 0.378 , tr = 0.079 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.251 , Temp. Reduction = 110 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-20 F
-130 F

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 0.378 , tr = 0.079 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.251 , Temp. Reduction = 110 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-20 F
-130 F

MDMT of Shell to Pad Weld at Pad OD for pad,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 0.625 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.731 , Temp. Reduction = 27 F
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

6 F
-21 F

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B


---------------------------------------------------------------------Govrn. thk, tg = 0.378 , tr = 0.079 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.251 , Temp. Reduction = 110 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Governing MDMT of the Nozzle
Governing MDMT of the Reinforcement Pad
Governing MDMT of all the sub-joints of this Junction

-20 F
-130 F
:
:
:

-130 F
-21 F
-21 F

Weld Size Calculations, Description: NOZZLE A

Intermediate Calc. for nozzle/shell Welds


Tmin
Intermediate Calc. for pad/shell Welds
TminPad

0.3695
0.6250

in.
in.

Results Per UW-16.1:


Nozzle Weld
Pad Weld

Required Thickness
Actual Thickness
0.2500 = Min per Code 0.0000 = 0.7 * Wo in.
0.3125 = 0.5*TminPad 0.2651 = 0.7 * Wp in.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv

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Nozzle Calcs. : NOZZLE A
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= (3.4451 - 0.9946 + 2 * 0.3695 * 0.8675 *
(1.00 * 0.6875 - 0.5298 ) ) * 16600
= 42357.28 lb.

Note: F is always set to 1.0 throughout the calculation.


Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 0.8851 + 2.5000 + 0.1406 - 0.0000 * 0.87 ) * 16600
= 58526.56 lb.
Weld Load [W2]:
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.8851 + 0.0000 + 0.0000 + ( 0.4407 ) ) * 16600
= 22008.29 lb.
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.8851 + 0.0000 + 0.1406 + 2.5000 + ( 0.4407 ) ) * 16600
= 65842.66 lb.
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw


= ( 3.1416 / 2.0 ) * 7.2089 * 0.0000 * 0.49 * 14400
= 0. lb.
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW


= ( 3.1416 / 2.0 ) * 10.6250 * 0.3750 * 0.49 * 16600
= 50908. lb.
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn


= (3.1416 * 3.4034 ) * ( 0.4320 - 0.0625 ) * 0.7 * 14400
= 39824. lb.
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg


= (3.1416 / 2 ) * 7.2089 * 0.6250 * 0.74 * 16600
= 86938. lb.
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng


= ( 3.1416 / 2.0 ) * 7.2089 * ( 0.7500 - 0.0625 ) * 0.74 * 16600
= 95632. lb.
Strength of Failure Paths:

PATH11 = (
PATH22 = (
= (
PATH33 = (
= (

SPEW + SNW ) = ( 50907 + 39823 ) = 90731 lb.


Sonw + Tpgw + Tngw + Sinw )
0 + 86938 + 95632 + 0 ) = 182570 lb.
Spew + Tngw + Sinw )
50907 + 95632 + 0 ) = 146539 lb.

Summary of Failure Path Calculations:

Path 1-1 = 90731 lb., must exceed W = 42357 lb. or W1 = 58526 lb.
Path 2-2 = 182570 lb., must exceed W = 42357 lb. or W2 = 22008 lb.
Path 3-3 = 146539 lb., must exceed W = 42357 lb. or W3 = 65842 lb.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case

458.184

psig

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Nozzle Calcs. : NOZZLE A
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Nozzle is O.K. for the External Pressure


Approximate M.A.P.(NC) for given geometry

15.000

psig

530.776

psig

Note : Checking Nozzle in the Latitudinal direction.


Reinforcement CALCULATION, Description: NOZZLE A

ASME Code, Section VIII, Division 1, 1998, A-98 UG-37 to UG-45


Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation

5.761
0.432

in.
in.

Nozzle input data check completed without errors.


Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]

= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)


= (397.67*44.1250*1.000)/( 2*16600.00*1.00-0.2*397.67)
= 0.5298 in.
Reqd thk per UG-37(a)of Elliptical Head, Tr [Mapnc]

= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)


= (445.33*44.0000*1.000)/( 2*17500.00*1.00-0.2*445.33)
= 0.5613 in.
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (397.67*2.94)/(14400*1.00-0.6*397.67)
= 0.0826 in.
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (445.33*2.88)/(15000*1.00-0.6*445.33)
= 0.0871 in.

Required Nozzle thickness under External Pressure per UG-28 : 0.0218 in.
UG-40, Limits of Reinforcement : [Int. Press]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp

11.7720
5.8860
1.5488

in.
in.
in.

UG-40, Limits of Reinforcement : [Mapnc]


Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp

11.5220
5.7610
1.7050

in.
in.
in.

Results of Nozzle Reinforcement Area Calculations:


AREA AVAILABLE, A1 to A5
MAWP
Area Required
Ar
3.170
Area in Shell
A1
0.913
Area in Nozzle Wall
A2
0.771
Area in Inward Nozzle
A3
0.000
Area in Welds
A41+A42+A43
0.141
Area in Element
A5
2.500
TOTAL AREA AVAILABLE
Atot
4.324

External
0.383
3.237
0.934
0.000
0.141
2.500
6.812

Mapnc
3.303
1.064
1.008
0.000
0.141
2.500
4.713

sq.in.
sq.in.
sq.in.
sq.in.
sq.in.
sq.in.
sq.in.

90.00

Degs.

The MAWP Case Governs the Analysis.


Nozzle Angle Used in Area Calculations

The area available without a pad is Insufficient.

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Nozzle Calcs. : NOZZLE A
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The area available with the given pad is Sufficient.


SELECTION OF POSSIBLE REINFORCING PADS:
Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:

Diameter
8.8125
10.6250
9.7500

Thickness
0.6250 in.
0.3750 in.
0.4375 in.

Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)


= (5.8860*0.5298*1.0+2*0.3695*0.5298*1.0*(1-0.87))
= 3.170 sq.in.

Reinforcement Areas per Figure UG-37.1


Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 5.886 ( 1.00 * 0.6875 - 1.0 * 0.530 ) - 2 * 0.370
( 1.00 * 0.6875 - 1.0 * 0.5298 ) * ( 1 - 0.867 )
= 0.913 sq.in.
Area Available in Nozzle Wall Projecting Outward [A2]:
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 1.549 ) * ( 0.3695 - 0.0826 ) * 0.8675 )
= 0.771 sq.in.
Area Available in Welds [A41 + A42 + A43]:
= Wo*fr3+(Wi-can/0.707)*fr2+Wp*fr4
= 0.0000 *0.87 + (0.0000 ) *0.87 + 0.3750 * 1.00
= 0.141 sq.in.
Area Available in Element [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 10.6250 - 6.6250 ) * 0.6250 * 1.0000
= 2.500 sq.in.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]
Wall Thickness per UG45(a),
tra = 0.1451 in.
Wall Thickness per UG16(b),
tr16b = 0.1250 in.
Wall Thickness per UG45(b)(1), trb1 = 0.5923 in.
Wall Thickness per UG45(b)(2), trb2 = 0.0824 in.
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 0.5923 in.
Std. Wall Pipe per UG45(b)(4), trb4 = 0.3075 in.
Wall Thickness per UG45(b),
trb = Min(trb3, trb4) = 0.3075 in.
Final Required Thickness,
tr45 = Max(tra, trb) = 0.3075 in.
Available Nozzle Neck Thickness
= .875 * 0.4320 = 0.3780 in. --> OK
Weld Size Calculations, Description: NOZZLE A

Intermediate Calc. for nozzle/shell Welds


Tmin
Intermediate Calc. for pad/shell Welds
TminPad

0.3695
0.6250

in.
in.

Results Per UW-16.1:


Nozzle Weld
Pad Weld

Required Thickness
Actual Thickness
0.2500 = Min per Code 0.0000 = 0.7 * Wo in.
0.3125 = 0.5*TminPad 0.2651 = 0.7 * Wp in.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (3.1703 - 0.9128 + 2 * 0.3695 * 0.8675 *
(1.00 * 0.6875 - 0.5298 ) ) * 16600
= 39152.72 lb.

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Nozzle Calcs. : NOZZLE A
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Note: F is always set to 1.0 throughout the calculation.


Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 0.7708 + 2.5000 + 0.1406 - 0.0000 * 0.87 ) * 16600
= 56629.34 lb.
Weld Load [W2]:
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.7708 + 0.0000 + 0.0000 + ( 0.4407 ) ) * 16600
= 20111.06 lb.
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.7708 + 0.0000 + 0.1406 + 2.5000 + ( 0.4407 ) ) * 16600
= 63945.44 lb.
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw


= ( 3.1416 / 2.0 ) * 6.6250 * 0.0000 * 0.49 * 14400
= 0. lb.
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW


= ( 3.1416 / 2.0 ) * 10.6250 * 0.3750 * 0.49 * 16600
= 50908. lb.
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn


= (3.1416 * 3.1277 ) * ( 0.4320 - 0.0625 ) * 0.7 * 14400
= 36598. lb.
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg


= (3.1416 / 2 ) * 6.6250 * 0.6250 * 0.74 * 16600
= 79896. lb.
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng


= ( 3.1416 / 2.0 ) * 6.6250 * ( 0.7500 - 0.0625 ) * 0.74 * 16600
= 87886. lb.
Strength of Failure Paths:

PATH11 = (
PATH22 = (
= (
PATH33 = (
= (

SPEW + SNW ) = ( 50907 + 36597 ) = 87505 lb.


Sonw + Tpgw + Tngw + Sinw )
0 + 79896 + 87885 + 0 ) = 167781 lb.
Spew + Tngw + Sinw )
50907 + 87885 + 0 ) = 138793 lb.

Summary of Failure Path Calculations:

Path 1-1 = 87505 lb., must exceed W = 39152 lb. or W1 = 56629 lb.
Path 2-2 = 167781 lb., must exceed W = 39152 lb. or W2 = 20111 lb.
Path 3-3 = 138793 lb., must exceed W = 39152 lb. or W3 = 63945 lb.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case
Nozzle is O.K. for the External Pressure

468.472

psig

15.000

psig

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Nozzle Calcs. : NOZZLE A
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Approximate M.A.P.(NC) for given geometry

The Drop for this Nozzle is : 1.4023 in.


The Cut Length for this Nozzle is, Drop + Ho + H + T : 8.2014 in.
PVElite is a registered trademark of COADE, Inc. [2010]

538.750

psig

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 60 of 91
Nozzle Calcs. : NOZZLE B
Nozl:
2
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INPUT VALUES, Nozzle Description: NOZZLE B

From : 30

Pressure for Reinforcement Calculations


Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure
Maximum Allowable Pressure New & Cold

P
Temp
Pext
Tempex

397.670
700
15.00
700
445.33

psig
F
psig
F
psig

Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

SA516-70
16600.00 psi
17500.00 psi

Inside Diameter of Elliptical Head


Aspect Ratio of Elliptical Head
Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance

D
Ar
t
c
co

44.0000
2.00
0.7500
0.0625
0.0000

in.

Distance from Head Centerline

L1

0.0000

in.

-20.00

User Entered Minimum Design Metal Temperature

in.
in.
in.

Type of Element Connected to the Shell : Nozzle


Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

SA106-B
K03006
Smls. pipe
14400.00 psi
15000.00 psi

Diameter Basis (for tr calc only)


Layout Angle
Diameter
Size and Thickness Basis
Nominal Thickness
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

ID
0.00
6.0000

deg
in.

Nominal
80

tn
can
E1
En

0.0625
1.00
1.00

in.

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi

6.0000
0.3750
0.7500
0.0000
0.0000

in.
in.
in.
in.
in.

Pad Material
Pad Allowable Stress at Temperature
Pad Allowable Stress At Ambient
Diameter of Pad along vessel surface
Thickness of Pad
Weld leg size between Pad and Shell
Groove weld depth between Pad and Nozzle
Reinforcing Pad Width
ASME Code Weld Type per UW-16
Class of attached Flange
Grade of attached Flange

Sp
Spa
Dp
te
Wp
Wgpn

SA-516 70
16600.00
17500.00
10.6250
0.6250
0.5000
0.6250
2.0000
A
150

The Pressure Design option was MAWP + static head (bottom of element).

psi
psi
in.
in.
in.
in.
in.

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FileName : Skirts
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Nozzle Calcs. : NOZZLE B
Nozl:
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Nozzle Sketch (may not represent actual weld type/configuration)


| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
Insert Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: NOZZLE B

ASME Code, Section VIII, Division 1, 1998, A-98 UG-37 to UG-45


Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation

5.761
0.432

in.
in.

Nozzle input data check completed without errors.


Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)


= (397.67*0.900*44.1250)/(2 *16600.00*1.00-0.2*397.67)
= 0.4768 in.
Reqd thk per UG-37(a)of Elliptical Head, Tr [Mapnc]

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)


= (445.33*0.900*44.0000)/(2 *17500.00*1.00-0.2*445.33)
= 0.5051 in.
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (397.67*2.94)/(14400*1.00-0.6*397.67)
= 0.0826 in.
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (445.33*2.88)/(15000*1.00-0.6*445.33)
= 0.0871 in.

Required Nozzle thickness under External Pressure per UG-28 : 0.0218 in.
UG-40, Limits of Reinforcement : [Int. Press]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp

11.7720
5.8860
1.5488

in.
in.
in.

UG-40, Limits of Reinforcement : [Mapnc]


Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp

11.5220
5.7610
1.7050

in.
in.
in.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/S )
= min( 1, 14400.0 /16600.0 )
= 0.867
Weld Strength Reduction Factor [fr2]:
= min( 1, Sn/S )
= min( 1, 14400.0 /16600.0 )
= 0.867

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Nozzle Calcs. : NOZZLE B
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Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/S )
= min( 1, 16600.0 /16600.0 )
= 1.000
Weld Strength Reduction Factor [fr3]:
= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.867
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5
MAWP
Area Required
Ar
2.853
Area in Shell
A1
1.219
Area in Nozzle Wall
A2
0.771
Area in Inward Nozzle
A3
0.000
Area in Welds
A41+A42+A43
0.372
Area in Element
A5
2.500
TOTAL AREA AVAILABLE
Atot
4.862

External
0.383
3.237
0.934
0.000
0.372
2.500
7.044

Mapnc
2.972
1.380
1.008
0.000
0.368
2.500
5.256

sq.in.
sq.in.
sq.in.
sq.in.
sq.in.
sq.in.
sq.in.

90.00

Degs.

The MAWP Case Governs the Analysis.


Nozzle Angle Used in Area Calculations

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS:
Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:

Diameter
7.4375
10.6250
7.7500

Thickness
0.6250 in.
0.1250 in.
0.4375 in.

Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)


= (5.8860*0.4768*1.0+2*0.3695*0.4768*1.0*(1-0.87))
= 2.853 sq.in.

Reinforcement Areas per Figure UG-37.1


Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 5.886 ( 1.00 * 0.6875 - 1.0 * 0.477 ) - 2 * 0.370
( 1.00 * 0.6875 - 1.0 * 0.4768 ) * ( 1 - 0.867 )
= 1.219 sq.in.
Area Available in Nozzle Wall Projecting Outward [A2]:
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 1.549 ) * ( 0.3695 - 0.0826 ) * 0.8675 )
= 0.771 sq.in.
Area Available in Welds [A41 + A42 + A43]:
= Wo*fr3+(Wi-can/0.707)*fr2+Wp*fr4
= 0.3750 *0.87 + (0.0000 ) *0.87 + 0.5000 * 1.00
= 0.372 sq.in.
Area Available in Element [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 10.6250 - 6.6250 ) * 0.6250 * 1.0000
= 2.500 sq.in.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]
Wall Thickness per UG45(a),
tra = 0.1451 in.

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Nozzle Calcs. : NOZZLE B
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Wall
Wall
Wall
Wall
Std.
Wall

Thickness
Thickness
Thickness
Thickness
Wall Pipe
Thickness

per
per
per
per
per
per

UG16(b),
tr16b
UG45(b)(1), trb1
UG45(b)(2), trb2
UG45(b)(3), trb3
UG45(b)(4), trb4
UG45(b),
trb

=
=
=
=
=
=

0.1250 in.
0.5923 in.
0.0824 in.
Max(trb1, trb2, tr16b) = 0.5923 in.
0.3075 in.
Min(trb3, trb4) = 0.3075 in.

Final Required Thickness,


tr45 = Max(tra, trb) = 0.3075 in.
Available Nozzle Neck Thickness
= .875 * 0.4320 = 0.3780 in. --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 0.378 , tr = 0.079 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.251 , Temp. Reduction = 110 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-20 F
-130 F

MDMT of Nozzle Neck to Pad Weld for the Nozzle,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 0.378 , tr = 0.079 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.251 , Temp. Reduction = 110 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-20 F
-130 F

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 0.378 , tr = 0.079 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.251 , Temp. Reduction = 110 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-20 F
-130 F

MDMT of Shell to Pad Weld at Pad OD for pad,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 0.625 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.658 , Temp. Reduction = 34 F
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

6 F
-28 F

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B


---------------------------------------------------------------------Govrn. thk, tg = 0.378 , tr = 0.079 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.251 , Temp. Reduction = 110 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Governing MDMT of the Nozzle
Governing MDMT of the Reinforcement Pad
Governing MDMT of all the sub-joints of this Junction

-20 F
-130 F
:
:
:

-130 F
-28 F
-28 F

Weld Size Calculations, Description: NOZZLE B

Intermediate Calc. for nozzle/shell Welds


Tmin
Intermediate Calc. for pad/shell Welds
TminPad

Results Per UW-16.1:

0.3695
0.6250

in.
in.

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Nozzle Calcs. : NOZZLE B
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Nozzle Weld
Pad Weld

Required Thickness
Actual Thickness
0.2500 = Min per Code 0.2651 = 0.7 * Wo in.
0.3125 = 0.5*TminPad 0.3535 = 0.7 * Wp in.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case

507.786

psig

15.000

psig

594.564

psig

Note: The MAWP of this junction was limited by the parent Shell/Head.
Nozzle is O.K. for the External Pressure
Approximate M.A.P.(NC) for given geometry

Note: The M.A.P.(NC) of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 0.1367 in.
The Cut Length for this Nozzle is, Drop + Ho + H + T : 6.8867 in.
PVElite is a registered trademark of COADE, Inc. [2010]

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 65 of 91
Nozzle Calcs. : NOZZLE A-1
Nozl:
3
3:12p May 25,2012
INPUT VALUES, Nozzle Description: NOZZLE A-1

From : 70

Pressure for Reinforcement Calculations


Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure
Maximum Allowable Pressure New & Cold

P
Temp
Pext
Tempex

Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

Inside Diameter of Cylindrical Shell


Design Length of Section
Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance

D
L
t
c
co

397.670
650
15.00
700
445.33

psig
F
psig
F
psig

SA516-70
17500.00 psi
17500.00 psi
44.0000
66.6667
0.7500
0.0625
0.0000

in.
in.
in.
in.
in.

Distance from Bottom/Left Tangent

9.5833

ft.

User Entered Minimum Design Metal Temperature

-20.00

Type of Element Connected to the Shell : Nozzle


Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

SA516-70
K02700
Plate
16600.00 psi
17500.00 psi

Diameter Basis (for tr calc only)


Layout Angle
Diameter
Size and Thickness Basis
Nominal Thickness
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

OD
0.00
8.0000

deg
in.

Minimum
80

tn
can
E1
En

0.0625
1.00
1.00

in.

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi

6.0000
0.3750
0.7500
1.0000
0.3750

in.
in.
in.
in.
in.

Pad Material
Pad Allowable Stress at Temperature
Pad Allowable Stress At Ambient
Diameter of Pad along vessel surface
Thickness of Pad
Weld leg size between Pad and Shell
Groove weld depth between Pad and Nozzle
Reinforcing Pad Width
ASME Code Weld Type per UW-16
Class of attached Flange
Grade of attached Flange

Sp
Spa
Dp
te
Wp
Wgpn

SA-516 70
17500.00
17500.00
12.6250
0.6250
0.5000
0.6250
2.0000
None
300

The Pressure Design option was MAWP + static head (bottom of element).

psi
psi
in.
in.
in.
in.
in.

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 66 of 91
Nozzle Calcs. : NOZZLE A-1
Nozl:
3
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Nozzle Sketch (may not represent actual weld type/configuration)


| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\| |
\| |
|__|

Insert Nozzle With Pad, with Inside projection


Reinforcement CALCULATION, Description: NOZZLE A-1

ASME Code, Section VIII, Division 1, 1998, A-98 UG-37 to UG-45


Actual Outside Diameter Used in Calculation
Actual Thickness Used in Calculation

8.625
0.438

in.
in.

Nozzle input data check completed without errors.


Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (397.67*22.0625)/(17500*1.00-0.6*397.67)
= 0.5083 in.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Mapnc]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (445.33*22.0000)/(17500*1.00-0.6*445.33)
= 0.5685 in.
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)


= (397.67*4.3125)/(16600*1.00+0.4*397.67)
= 0.1023 in.
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)


= (445.33*4.3125)/(17500*1.00+0.4*445.33)
= 0.1086 in.

Required Nozzle thickness under External Pressure per UG-28 : 0.0255 in.
UG-40, Limits of Reinforcement : [Int. Press]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp
Normal to Vessel Wall, Inward

15.7500
7.8750
1.5625
0.7812

in.
in.
in.
in.

UG-40, Limits of Reinforcement : [Mapnc]


Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp
Normal to Vessel Wall, Inward

15.5000
7.7500
1.7188
1.0000

in.
in.
in.
in.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/S )
= min( 1, 16600.0 /17500.0 )
= 0.949

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Nozzle Calcs. : NOZZLE A-1
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Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/S )
= min( 1, 16600.0 /17500.0 )
= 0.949
Weld Strength Reduction Factor [fr4]:
= min( 1, Sp/S )
= min( 1, 17500.0 /17500.0 )
= 1.000
Weld Strength Reduction Factor [fr3]:
= min( fr2, fr4 )
= min( 0.9 , 1.0 )
= 0.949
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5
MAWP
Area Required
Ar
4.022
Area in Shell
A1
1.404
Area in Nozzle Wall
A2
0.808
Area in Inward Nozzle
A3
0.463
Area in Welds
A41+A42+A43
0.461
Area in Element
A5
2.500
TOTAL AREA AVAILABLE
Atot
5.637

External
0.721
3.960
1.036
0.463
0.461
2.500
8.420

Mapnc
4.406
1.406
1.130
0.875
0.531
2.500
6.443

sq.in.
sq.in.
sq.in.
sq.in.
sq.in.
sq.in.
sq.in.

90.00

Degs.

The MAWP Case Governs the Analysis.


Nozzle Angle Used in Area Calculations

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS:
Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:

Diameter
10.0625
12.6250
10.6875

Thickness
0.6250 in.
0.2500 in.
0.4375 in.

Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)


= (7.8750*0.5083*1.0+2*0.3750*0.5083*1.0*(1-0.95))
= 4.022 sq.in.

Reinforcement Areas per Figure UG-37.1


Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 7.875 ( 1.00 * 0.6875 - 1.0 * 0.508 ) - 2 * 0.375
( 1.00 * 0.6875 - 1.0 * 0.5083 ) * ( 1 - 0.949 )
= 1.404 sq.in.
Area Available in Nozzle Wall Projecting Outward [A2]:
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 1.562 ) * ( 0.3750 - 0.1023 ) * 0.9486 )
= 0.808 sq.in.
Area Available in Inward Nozzle [A3]:
= 2 * ti * min( h, Tl, 2.5 * ti) * fr2
= 2 * 0.3125 * ( 0.7812 ) * 0.9486
= 0.463 sq.in.
Area Available in Welds [A41 + A42 + A43]:
= Wo*fr3+(Wi-can/0.707)*fr2+Wp*fr4

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Nozzle Calcs. : NOZZLE A-1
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= 0.3750 *0.95 + (0.2866 ) *0.95 + 0.5000 * 1.00
= 0.461 sq.in.

Area Available in Element [A5]:


= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 12.6250 - 8.6250 ) * 0.6250 * 1.0000
= 2.500 sq.in.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]
Wall Thickness per UG45(a),
tra = 0.1648 in.
Wall Thickness per UG16(b),
tr16b = 0.1250 in.
Wall Thickness per UG45(b)(1), trb1 = 0.5708 in.
Wall Thickness per UG45(b)(2), trb2 = 0.0814 in.
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 0.5708 in.
Std. Wall Pipe per UG45(b)(4), trb4 = 0.3442 in.
Wall Thickness per UG45(b),
trb = Min(trb3, trb4) = 0.3442 in.
Final Required Thickness,
tr45 = Max(tra, trb) = 0.3442 in.
Available Nozzle Neck Thickness
= 0.4375 in. --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 0.438 , tr = 0.097 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.259 , Temp. Reduction = 110 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)

-14 F
-124 F
-20 F

MDMT of Nozzle Neck to Pad Weld for the Nozzle,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 0.438 , tr = 0.097 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.259 , Temp. Reduction = 110 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)

-14 F
-124 F
-20 F

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 0.438 , tr = 0.097 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.259 , Temp. Reduction = 110 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)

-14 F
-124 F
-20 F

MDMT of Shell to Pad Weld at Pad OD for pad,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 0.625 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.739 , Temp. Reduction = 26 F
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)

6 F
-20 F
-20 F

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B


---------------------------------------------------------------------Govrn. thk, tg = 0.438 , tr = 0.097 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.259 , Temp. Reduction = 110 F

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Nozzle Calcs. : NOZZLE A-1
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Min Metal Temp. w/o impact per UCS-66


Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)

-14 F
-124 F
-20 F

Governing MDMT of the Nozzle


Governing MDMT of the Reinforcement Pad
Governing MDMT of all the sub-joints of this Junction

:
:
:

-124 F
-20 F
-20 F

Error looking up the Rating of the attached ANSI Flange !


Weld Size Calculations, Description: NOZZLE A-1

Intermediate Calc. for nozzle/shell Welds


Tmin
Intermediate Calc. for pad/shell Welds
TminPad

0.3750
0.6250

in.
in.

Results Per UW-16.1:


Nozzle Weld
Pad Weld

Required Thickness
Actual Thickness
0.2500 = Min per Code 0.2651 = 0.7 * Wo in.
0.3125 = 0.5*TminPad 0.3535 = 0.7 * Wp in.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
= (4.0223 - 1.4045 + 2 * 0.3750 * 0.9486 *
(1.00 * 0.6875 - 0.5083 ) ) * 17500
= 48043.49 lb.
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:
= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
= ( 0.8083 + 2.5000 + 0.4613 - 0.0821 * 0.95 ) * 17500
= 64604.14 lb.
Weld Load [W2]:
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 0.8083 + 0.4632 + 0.2113 + ( 0.4891 ) ) * 17500
= 34507.61 lb.
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 0.8083 + 0.4632 + 0.4613 + 2.5000 + ( 0.4891 ) ) * 17500
= 82632.61 lb.
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw


= ( 3.1416 / 2.0 ) * 8.6250 * 0.3750 * 0.49 * 16600
= 41325. lb.
Shear, Inward Nozzle Weld [Sinw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw


= ( 3.1416 / 2.0 ) * 8.6250 * 0.2866 * 0.49 * 16600
= 31585. lb.
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW


= ( 3.1416 / 2.0 ) * 12.6250 * 0.5000 * 0.49 * 17500
= 85027. lb.

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Nozzle Calcs. : NOZZLE A-1
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Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn


= (3.1416 * 4.1250 ) * ( 0.4375 - 0.0625 ) * 0.7 * 16600
= 56469. lb.
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg


= (3.1416 / 2 ) * 8.6250 * 0.6250 * 0.74 * 17500
= 109655. lb.
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng


= ( 3.1416 / 2.0 ) * 8.6250 * ( 0.7500 - 0.0625 ) * 0.74 * 17500
= 120621. lb.
Strength of Failure Paths:

PATH11 = (
PATH22 = (
= (
PATH33 = (
= (

SPEW + SNW ) = ( 85026 + 56469 ) = 141495 lb.


Sonw + Tpgw + Tngw + Sinw )
41325 + 109655 + 120620 + 31584 ) = 303185 lb.
Spew + Tngw + Sinw )
85026 + 120620 + 31584 ) = 237231 lb.

Summary of Failure Path Calculations:

Path 1-1 = 141495 lb., must exceed W = 48043 lb. or W1 = 64604 lb.
Path 2-2 = 303185 lb., must exceed W = 48043 lb. or W2 = 34507 lb.
Path 3-3 = 237231 lb., must exceed W = 48043 lb. or W3 = 82632 lb.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case
Nozzle is O.K. for the External Pressure
Approximate M.A.P.(NC) for given geometry

473.782

psig

15.000

psig

544.092

psig

The Drop for this Nozzle is : 0.4268 in.


The Cut Length for this Nozzle is, Drop + Ho + H + T : 7.7500 in.
Percent Elongation Calculations:
Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 5.344 %
Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
PVElite is a registered trademark of COADE, Inc. [2010]

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Nozzle Calcs. : NOZZLE B-1
Nozl:
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INPUT VALUES, Nozzle Description: NOZZLE B-1

From : 70

Pressure for Reinforcement Calculations


Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure
Maximum Allowable Pressure New & Cold

P
Temp
Pext
Tempex

Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

Inside Diameter of Cylindrical Shell


Design Length of Section
Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance

D
L
t
c
co

Distance from Bottom/Left Tangent

397.670
650
15.00
700
445.33

psig
F
psig
F
psig

SA516-70
17500.00 psi
17500.00 psi
44.0000
66.6667
0.7500
0.0625
0.0000

in.
in.
in.
in.
in.

10.5833

ft.

User Entered Minimum Design Metal Temperature

-20.00

Type of Element Connected to the Shell : Nozzle


Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

SA516-70
K02700
Plate
16600.00 psi
17500.00 psi

Diameter Basis (for tr calc only)


Layout Angle
Diameter
Size and Thickness Basis
Nominal Thickness
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

OD
0.00
2.0000

deg
in.

Minimum
160

tn
can
E1
En

0.0625
1.00
1.00

in.

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi
ASME Code Weld Type per UW-16
Use Appendix 1-9 as Alternative (Div. 1 only)

6.0000
0.3750
0.5000
1.0000
0.3750
None
Yes

in.
in.
in.
in.
in.

Class of attached Flange


Grade of attached Flange

300

The Pressure Design option was MAWP + static head (bottom of element).
Nozzle Sketch (may not represent actual weld type/configuration)
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Nozzle Calcs. : NOZZLE B-1
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Insert Nozzle No Pad, with Inside projection


Reinforcement CALCULATION, Description: NOZZLE B-1

ASME Code, Section VIII, Division 1, 1998, A-98 UG-37 to UG-45


Actual Outside Diameter Used in Calculation
Actual Thickness Used in Calculation

2.375
0.301

in.
in.

Nozzle input data check completed without errors.


Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (397.67*22.0625)/(17500*1.00-0.6*397.67)
= 0.5083 in.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Mapnc]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (445.33*22.0000)/(17500*1.00-0.6*445.33)
= 0.5685 in.
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)


= (397.67*1.1875)/(16600*1.00+0.4*397.67)
= 0.0282 in.
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)


= (445.33*1.1875)/(17500*1.00+0.4*445.33)
= 0.0299 in.

Required Nozzle thickness under External Pressure per UG-28 : 0.0119 in.
Results for Alternative Nozzle Reinforcement, Appendix 1-9
There was an applicability error applying the rules of Appendix 1-9.
Results for Alternative Nozzle Reinforcement, Appendix 1-9
There was an applicability error applying the rules of Appendix 1-9.
UG-40, Limits of Reinforcement : [Int. Press]
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Normal to Vessel Wall (Thickness Limit), no pad
Normal to Vessel Wall, Inward

Dl
d
Tlnp

UG-40, Limits of Reinforcement : [Mapnc]


Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall
Rn+tn+t
Normal to Vessel Wall (Thickness Limit), no pad
Tlnp
Normal to Vessel Wall, Inward
Note: Taking a UG-36(c)(3)(a) exemption for NOZZLE B-1.
This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles

3.7960
1.8980
0.5962
0.4400

in.
in.
in.
in.

3.8750
1.9375
0.7525
0.7525

in.
in.
in.
in.

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Nozzle Calcs. : NOZZLE B-1
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that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the area computation.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a),
tra = 0.0907 in.
Wall Thickness per UG16(b),
tr16b = 0.1250 in.
Wall Thickness per UG45(b)(1), trb1 = 0.5708 in.
Wall Thickness per UG45(b)(2), trb2 = 0.0814 in.
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 0.5708 in.
Std. Wall Pipe per UG45(b)(4), trb4 = 0.1972 in.
Wall Thickness per UG45(b),
trb = Min(trb3, trb4) = 0.1972 in.
Final Required Thickness,
tr45 = Max(tra, trb) = 0.1972 in.
Available Nozzle Neck Thickness
= 0.3010 in. --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 0.301 , tr = 0.027 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.112 , Temp. Reduction = 110 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-20 F
-130 F

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B


---------------------------------------------------------------------Govrn. thk, tg = 0.301 , tr = 0.027 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.112 , Temp. Reduction = 110 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Governing MDMT of all the sub-joints of this Junction

-20 F
-130 F
:

-130 F

Error looking up the Rating of the attached ANSI Flange !


Weld Size Calculations, Description: NOZZLE B-1

Intermediate Calc. for nozzle/shell Welds


Tmin
Intermediate Calc. for Inward Weld
TminIns

0.2385
0.2385

in.
in.

Results Per UW-16.1:


Nozzle Weld
Inward Weld

Required Thickness
Actual Thickness
0.1670 = 0.7 * tmin. 0.2651 = 0.7 * Wo in.
0.1670 = 0.7 * TMinIn 0.2026 = 0.7 * Wi-Can in.

NOTE : Skipping the nozzle attachment weld strength calculations.


Per UW-15(b)(2) the nozzles exempted by UG-36(c)(3)(a)
(small nozzles) do not require a weld strength check.
Maximum Allowable Pressure for this Nozzle at this Location:
Converged Max. Allow. Pressure in Operating case

535.317

psig

584.633

psig

Note: The MAWP of this junction was limited by the parent Shell/Head.
Approximate M.A.P.(NC) for given geometry

Note: The M.A.P.(NC) of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 0.0321 in.

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Nozzle Calcs. : NOZZLE B-1
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The Cut Length for this Nozzle is, Drop + Ho + H + T : 7.7500 in.
Percent Elongation Calculations:
Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 14.513 %
Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
PVElite is a registered trademark of COADE, Inc. [2010]

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Nozzle Calcs. : NOZZLE 2168
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INPUT VALUES, Nozzle Description: NOZZLE 2168

Pressure for Reinforcement Calculations


Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure
Maximum Allowable Pressure New & Cold

From : 70

P
Temp
Pext
Tempex

Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

Inside Diameter of Cylindrical Shell


Design Length of Section
Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance

D
L
t
c
co

Distance from Bottom/Left Tangent

397.670
650
15.00
700
445.33

psig
F
psig
F
psig

SA516-70
17500.00 psi
17500.00 psi
44.0000
66.6667
0.7500
0.0625
0.0000

in.
in.
in.
in.
in.

10.0833

ft.

User Entered Minimum Design Metal Temperature

-20.00

Type of Element Connected to the Shell : Nozzle


Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

SA106-B
K03006
Smls. pipe
14400.00 psi
15000.00 psi

Diameter Basis (for tr calc only)


Layout Angle
Diameter

ID
180.00
8.0000

Size and Thickness Basis


Nominal Thickness
Hub Height of Integral Nozzle
Height of Beveled Transition
Hub Thickness of Integral Nozzle

deg
in.

Nominal
80

tn
h
L`
( tn or x+tp )

5.0000
2.0000
3.0000

in.
in.
in.

can
E1
En

0.0625
1.00
1.00

in.

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi
ASME Code Weld Type per UW-16
Use Appendix 1-9 as Alternative (Div. 1 only)

6.0000
0.3750
0.7500
0.0000
0.0000
None
Yes

in.
in.
in.
in.
in.

Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

Class of attached Flange


Grade of attached Flange

300
GR 1.1

The Pressure Design option was MAWP + static head (bottom of element).
Nozzle Sketch (may not represent actual weld type/configuration)
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Nozzle Calcs. : NOZZLE 2168
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Hub Nozzle
Reinforcement CALCULATION, Description: NOZZLE 2168

ASME Code, Section VIII, Division 1, 1998, A-98 UG-37 to UG-45


Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation

7.625
0.500

in.
in.

Nozzle input data check completed without errors.


Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (397.67*22.0625)/(17500*1.00-0.6*397.67)
= 0.5083 in.
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Mapnc]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (445.33*22.0000)/(17500*1.00-0.6*445.33)
= 0.5685 in.
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (397.67*3.88)/(14400*1.00-0.6*397.67)
= 0.1088 in.
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (445.33*3.81)/(15000*1.00-0.6*445.33)
= 0.1152 in.

Required Nozzle thickness under External Pressure per UG-28 : 0.0255 in.
Results for Alternative Nozzle Reinforcement, Appendix 1-9
These Results are for the Internal Pressure Case :
Ratio of tn/t = ( 3.000 - 0.062 ) / ( 0.750 - 0.062 ) = 4.273
The value of B1 is 54.0 and the value of B2 is 318.0
The mean Vessel Dia. Dm is 44.812 and the mean conn. pipe Dia. is 8.188
The Diameter ratio Dmrat is dm/Dm is 8.188 /44.812 = 0.183
Lamda = Dmrat*( Dm/t ) = 0.183 * sqrt( 44.812 /0.688 ) = 1.475
Check Equation (1):
= [2+2*Dmrat^1.5*(tn/t)+1.25*Lamda]/[1+(Dmrat)*(tn/t)^(1.5)]
= [2 + 2*0.183^1.5 * ( 3.000 /0.750 ) + 1.25 * 1.475 ] /
[1 + (0.183 ) * (3.000 /0.750 )^(1.5)]
= 0.873

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Nozzle Calcs. : NOZZLE 2168
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To pass check (1) 0.873 must be <= 2.95( t/tr ) which is 3.990
Check Equation (2):
= ([B1(tn/t)+228(tn/t)(Dmrat)+B2]Lamda+155)/
[108Lamda+[228(Dmrat)]Lamda+152]
= ([54.000 *(4.273 )+228*(4.273 )*(0.183 )+318.0 ]1.475 +155)/
[108*1.475 + (228 * Dmrat + 228)*0.183 + 152]
= 3.187

To pass check (2) 3.187 must be >= (0.93+0.005*Lamda)(tr/t) which is 0.6


This connection passes checks (1) and (2), as such the internal
pressure calculations per UG-37 are not required. Please insure
this connection meets the following criteria :
1 - Cyclic loading is not a controlling design requirement.
2 - The opening is > 1.8(Dm*t) from any structural discontinuity.
3 - The nozzle spacing is greater than 3 times their average diameter.
4 - The opening is circular in cross section and is normal to the vessel.
5 - The vessel is not operating in the creep range.
6 - The ratio of Yield Strenth to Tensile Strength must be <= 0.80.
Results for Alternative Nozzle Reinforcement, Appendix 1-9
These Results are for the MAP(nc) Pressure Case :
Ratio of tn/t = ( 3.000 - 0.000 ) / ( 0.750 - 0.000 ) = 4.000
The value of B1 is 54.0 and the value of B2 is 318.0
The mean Vessel Dia. Dm is 44.750 and the mean conn. pipe Dia. is 8.125
The Diameter ratio Dmrat is dm/Dm is 8.125 /44.750 = 0.182
Lamda = Dmrat*( Dm/t ) = 0.182 * sqrt( 44.750 /0.750 ) = 1.402
Check Equation (1):
= [2+2*Dmrat^1.5*(tn/t)+1.25*Lamda]/[1+(Dmrat)*(tn/t)^(1.5)]
= [2 + 2*0.182^1.5 * ( 3.000 /0.750 ) + 1.25 * 1.402 ] /
[1 + (0.182 ) * (3.000 /0.750 )^(1.5)]
= 0.921

To pass check (1) 0.921 must be <= 2.95( t/tr ) which is 3.892
Check Equation (2):
= ([B1(tn/t)+228(tn/t)(Dmrat)+B2]Lamda+155)/
[108Lamda+[228(Dmrat)]Lamda+152]
= ([54.000 *(4.000 )+228*(4.000 )*(0.182 )+318.0 ]1.402 +155)/
[108*1.402 + (228 * Dmrat + 228)*0.182 + 152]
= 2.944

To pass check (2) 2.944 must be >= (0.93+0.005*Lamda)(tr/t) which is 0.7


This connection passes checks (1) and (2), as such the internal
pressure calculations per UG-37 are not required. Please insure
this connection meets the following criteria :
1 - Cyclic loading is not a controlling design requirement.
2 - The opening is > 1.8(Dm*t) from any structural discontinuity.

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Nozzle Calcs. : NOZZLE 2168
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3 - The nozzle spacing is greater than 3 times their average diameter.


4 - The opening is circular in cross section and is normal to the vessel.
5 - The vessel is not operating in the creep range.
6 - The ratio of Yield Strenth to Tensile Strength must be <= 0.80.
Intermediate Hub Nozzle Calculations:
Check to determine use of Sketch (e-1) or (e-2):
Height value from sketch (e-1) [te]:
= ( Hub Thickness - Neck Thickness ) / cos(30)
= 2.500 / 0.5773
= 4.3301 in.
Note: Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).
UG-40, Limits of Reinforcement : [Int. Press]
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Normal to Vessel Wall (Thickness Limit), no pad

Dl
d
Tlnp

15.5000
7.7500
1.7188

in.
in.
in.

15.2500
7.6250
1.8750

in.
in.
in.

Intermediate Hub Nozzle Calculations:


Check to determine use of Sketch (e-1) or (e-2):
Height value from sketch (e-1) [te]:
= ( Hub Thickness - Neck Thickness ) / cos(30)
= 2.500 / 0.5773
= 4.3301 in.
Note: Hub Height was < 2.5 times Hub Thickness, use sketch UG-40 (e-1).
UG-40, Limits of Reinforcement : [Mapnc]
Parallel to Vessel Wall (Diameter Limit)
Parallel to Vessel Wall, opening length
Normal to Vessel Wall (Thickness Limit), no pad

Dl
d
Tlnp

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/S )
= min( 1, 14400.0 /17500.0 )
= 0.823
Weld Strength Reduction Factor [fr2]:
= min( 1, Sn/S )
= min( 1, 14400.0 /17500.0 )
= 0.823
Weld Strength Reduction Factor [fr3]:
= min( fr2, fr4 )
= min( 0.8 , 1.0 )
= 0.823
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5
MAWP
Area Required
Ar
...
Area in Shell
A1
...
Area in Nozzle Wall
A2
...
Area in Inward Nozzle
A3
...
Area in Welds
A41+A42+A43
...
Area in Element
A5
...
Area in Hub
A6
...
TOTAL AREA AVAILABLE
Atot
...

External
0.801
3.390
1.165
0.000
0.116
0.000
7.071
11.743

Mapnc
...
...
...
...
...
...
...
...

sq.in.
sq.in.
sq.in.
sq.in.
sq.in.
sq.in.
sq.in.
sq.in.

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Nozzle Calcs. : NOZZLE 2168
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The MAWP Case Governs the Analysis.


Nozzle Angle Used in Area Calculations

90.00

Degs.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness per UG45(a),
tra = 0.1713 in.
Wall Thickness per UG16(b),
tr16b = 0.1250 in.
Wall Thickness per UG45(b)(1), trb1 = 0.5708 in.
Wall Thickness per UG45(b)(2), trb2 = 0.0814 in.
Wall Thickness per UG45(b)(3), trb3 = Max(trb1, trb2, tr16b) = 0.5708 in.
Std. Wall Pipe per UG45(b)(4), trb4 = 0.3442 in.
Wall Thickness per UG45(b),
trb = Min(trb3, trb4) = 0.3442 in.
Final Required Thickness,
tr45 = Max(tra, trb) = 0.3442 in.
Available Nozzle Neck Thickness
= .875 * 0.5000 = 0.4375 in. --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 0.438 , tr = 0.104 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.278 , Temp. Reduction = 110 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)

-14 F
-124 F
-20 F

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B


---------------------------------------------------------------------Govrn. thk, tg = 0.750 , tr = 0.508 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.739 , Temp. Reduction = 26 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Min Metal Temp. w/o impact per UG-20(f)

16 F
-10 F
-20 F

Governing MDMT of all the sub-joints of this Junction

-20 F

ANSI Flange MDMT including Temperature reduction per UCS-66.1:


Unadjusted MDMT of ANSI B16.5/47 flanges per UCS-66(c)
Flange MDMT with Temp reduction per UCS-66(b)(1)(b)
Flange MDMT with Temp reduction per UCS-66(b)(1)(c)

-20 F
-55 F
-155 F

Where the Stress Reduction Ratio per UCS-66(b)(1)(b) is :


Design Pressure/Ambient Rating = 397.67/740.00 = 0.537
Note: Using the minimum value from (b)(1)(b) and (b)(1)(c) above
as the calculated nozzle flange MDMT.
Weld Size Calculations, Description: NOZZLE 2168

Intermediate Calc. for nozzle/shell Welds

Tmin

0.6875

in.

Results Per UW-16.1:


Nozzle Weld

Required Thickness
Actual Thickness
0.2500 = Min per Code 0.2651 = 0.7 * Wo in.

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv

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Nozzle Calcs. : NOZZLE 2168
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= (4.4681 - 1.2024 + 2 * 2.9375 * 0.8229 *
(1.00 * 0.6875 - 0.5083 ) ) * 17500
= 72311.55 lb.

For hub type nozzles, A2 includes the area area of the hub.
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:
= (A2+A4-(Wi-Can/.707)*fr2)*Sv
= ( 8.0011 + 0.1157 - 0.0000 * 0.82 ) * 17500
= 142044.92 lb.
Weld Load [W2]:
= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 8.0011 + 0.0000 + 0.1157 + ( 3.3236 ) ) * 17500
= 200207.42 lb.
Weld Load [W3]:
= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 8.0011 + 0.0000 + 0.1157 + 0.0000 + ( 3.3236 ) ) * 17500
= 200207.42 lb.
Strength of Connection Elements for Failure Path Analysis
Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw


= ( 3.1416 / 2.0 ) * 13.6250 * 0.3750 * 0.49 * 14400
= 56630. lb.
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn


= (3.1416 * 5.3438 ) * ( 3.0000 - 0.0625 ) * 0.7 * 14400
= 497089. lb.
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng


= ( 3.1416 / 2.0 ) * 13.6250 * ( 0.7500 - 0.0625 ) * 0.74 * 17500
= 190546. lb.
Strength of Failure Paths:

PATH11 = (
PATH22 = (
= (
PATH33 = (
= (

SONW + SNW ) = ( 56629 + 497089 ) = 553719 lb.


Sonw + Tpgw + Tngw + Sinw )
56629 + 0 + 190545 + 0 ) = 247175 lb.
Sonw + Tngw + Sinw )
56629 + 190545 + 0 ) = 247175 lb.

Summary of Failure Path Calculations:

Path 1-1 = 553719 lb., must exceed W = 72311 lb. or W1 = 142044 lb.
Path 2-2 = 247175 lb., must exceed W = 72311 lb. or W2 = 200207 lb.
Path 3-3 = 247175 lb., must exceed W = 72311 lb. or W3 = 200207 lb.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case
Note: The MAWP of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 1.0814 in.
The Cut Length for this Nozzle is, Drop + Ho + H + T : 7.8314 in.
PVElite is a registered trademark of COADE, Inc. [2010]

535.317

psig

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Nozzle Calcs. : NOZZLE C
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INPUT VALUES, Nozzle Description: NOZZLE C

From : 80

Pressure for Reinforcement Calculations


Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure
Maximum Allowable Pressure New & Cold

P
Temp
Pext
Tempex

397.670
700
15.00
700
445.33

psig
F
psig
F
psig

Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

SA516-70
16600.00 psi
17500.00 psi

Inside Diameter of Elliptical Head


Aspect Ratio of Elliptical Head
Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance

D
Ar
t
c
co

44.0000
2.00
0.7500
0.0625
0.0000

in.

Distance from Head Centerline

L1

0.0000

in.

-20.00

User Entered Minimum Design Metal Temperature

in.
in.
in.

Type of Element Connected to the Shell : Nozzle


Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

SA516-70
K02700
Plate
16600.00 psi
17500.00 psi

Diameter Basis (for tr calc only)


Layout Angle
Diameter
Size and Thickness Basis
Nominal Thickness
Corrosion Allowance
Joint Efficiency of Shell Seam at Nozzle
Joint Efficiency of Nozzle Neck

ID
0.00
6.0000

deg
in.

Nominal
80

tn
can
E1
En

0.0625
1.00
1.00

in.

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi

6.0000
0.5000
0.7500
0.0000
0.0000

in.
in.
in.
in.
in.

Pad Material
Pad Allowable Stress at Temperature
Pad Allowable Stress At Ambient
Diameter of Pad along vessel surface
Thickness of Pad
Weld leg size between Pad and Shell
Groove weld depth between Pad and Nozzle
Reinforcing Pad Width
ASME Code Weld Type per UW-16
Class of attached Flange
Grade of attached Flange

Sp
Spa
Dp
te
Wp
Wgpn

SA-516 70
16600.00
17500.00
10.6250
0.6250
0.5000
0.6250
2.0000
A
150

The Pressure Design option was MAWP + static head (bottom of element).

psi
psi
in.
in.
in.
in.
in.

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Nozzle Calcs. : NOZZLE C
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Nozzle Sketch (may not represent actual weld type/configuration)


| |
| |
| |
| |
__________/| |
____/|__________\| |
|
\ | |
|
\ | |
|________________\|__|
Insert Nozzle With Pad, no Inside projection
Reinforcement CALCULATION, Description: NOZZLE C

ASME Code, Section VIII, Division 1, 1998, A-98 UG-37 to UG-45


Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation

5.761
0.432

in.
in.

Nozzle input data check completed without errors.


Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)


= (397.67*0.900*44.1250)/(2 *16600.00*1.00-0.2*397.67)
= 0.4768 in.
Reqd thk per UG-37(a)of Elliptical Head, Tr [Mapnc]

= (P*K1*D))/(2*S*E-0.2*P) per UG-37(a)(3)


= (445.33*0.900*44.0000)/(2 *17500.00*1.00-0.2*445.33)
= 0.5051 in.
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (397.67*2.94)/(16600*1.00-0.6*397.67)
= 0.0715 in.
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Mapnc]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (445.33*2.88)/(17500*1.00-0.6*445.33)
= 0.0744 in.

Required Nozzle thickness under External Pressure per UG-28 : 0.0218 in.
UG-40, Limits of Reinforcement : [Int. Press]
Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp

11.7720
5.8860
1.5488

in.
in.
in.

UG-40, Limits of Reinforcement : [Mapnc]


Parallel to Vessel Wall (Diameter Limit)
Dl
Parallel to Vessel Wall, opening length
d
Normal to Vessel Wall (Thickness Limit), pad side Tlwp

11.5220
5.7610
1.7050

in.
in.
in.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/S )
= min( 1, 16600.0 /16600.0 )
= 1.000
Weld Strength Reduction Factor [fr2]:
= min( 1, Sn/S )
= min( 1, 16600.0 /16600.0 )
= 1.000

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Nozzle Calcs. : NOZZLE C
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Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/S )
= min( 1, 16600.0 /16600.0 )
= 1.000
Weld Strength Reduction Factor [fr3]:
= min( fr2, fr4 )
= min( 1.0 , 1.0 )
= 1.000
Results of Nozzle Reinforcement Area Calculations:
AREA AVAILABLE, A1 to A5
MAWP
Area Required
Ar
2.807
Area in Shell
A1
1.240
Area in Nozzle Wall
A2
0.923
Area in Inward Nozzle
A3
0.000
Area in Welds
A41+A42+A43
0.500
Area in Element
A5
2.500
TOTAL AREA AVAILABLE
Atot
5.163

External
0.377
3.292
1.077
0.000
0.500
2.500
7.369

Mapnc
2.910
1.411
1.219
0.000
0.497
2.500
5.627

sq.in.
sq.in.
sq.in.
sq.in.
sq.in.
sq.in.
sq.in.

90.00

Degs.

The MAWP Case Governs the Analysis.


Nozzle Angle Used in Area Calculations

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS:
Based on given Pad Thickness:
Based on given Pad Diameter:
Based on Shell or Nozzle Thickness:

Diameter
6.8750
10.6250
7.0000

Thickness
0.6250 in.
0.0625 in.
0.4375 in.

Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)


= (5.8860*0.4768*1.0+2*0.3695*0.4768*1.0*(1-1.00))
= 2.807 sq.in.

Reinforcement Areas per Figure UG-37.1


Area Available in Shell [A1]:
= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 5.886 ( 1.00 * 0.6875 - 1.0 * 0.477 ) - 2 * 0.370
( 1.00 * 0.6875 - 1.0 * 0.4768 ) * ( 1 - 1.000 )
= 1.240 sq.in.
Area Available in Nozzle Wall Projecting Outward [A2]:
= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 1.549 ) * ( 0.3695 - 0.0715 ) * 1.0000 )
= 0.923 sq.in.
Area Available in Welds [A41 + A42 + A43]:
= Wo*fr3+(Wi-can/0.707)*fr2+Wp*fr4
= 0.5000 *1.00 + (0.0000 ) *1.00 + 0.5000 * 1.00
= 0.500 sq.in.
Area Available in Element [A5]:
= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
= ( 10.6250 - 6.6250 ) * 0.6250 * 1.0000
= 2.500 sq.in.
UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]
Wall Thickness per UG45(a),
tra = 0.1340 in.

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Nozzle Calcs. : NOZZLE C
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Wall
Wall
Wall
Wall
Std.
Wall

Thickness
Thickness
Thickness
Thickness
Wall Pipe
Thickness

per
per
per
per
per
per

UG16(b),
tr16b
UG45(b)(1), trb1
UG45(b)(2), trb2
UG45(b)(3), trb3
UG45(b)(4), trb4
UG45(b),
trb

=
=
=
=
=
=

0.1250 in.
0.5923 in.
0.0824 in.
Max(trb1, trb2, tr16b) = 0.5923 in.
0.3075 in.
Min(trb3, trb4) = 0.3075 in.

Final Required Thickness,


tr45 = Max(tra, trb) = 0.3075 in.
Available Nozzle Neck Thickness
= .875 * 0.4320 = 0.3780 in. --> OK
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

MDMT of the Nozzle Neck to Flange Weld,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 0.378 , tr = 0.068 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.215 , Temp. Reduction = 110 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-20 F
-130 F

MDMT of Nozzle Neck to Pad Weld for the Nozzle,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 0.378 , tr = 0.068 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.215 , Temp. Reduction = 110 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-20 F
-130 F

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 0.378 , tr = 0.068 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.215 , Temp. Reduction = 110 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

-20 F
-130 F

MDMT of Shell to Pad Weld at Pad OD for pad,


Curve: B
---------------------------------------------------------------------Govrn. thk, tg = 0.625 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.658 , Temp. Reduction = 34 F
Pad governing, Conservatively assuming Pad stress = Shell stress(Div. 1 L-9.3)
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)

6 F
-28 F

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: B


---------------------------------------------------------------------Govrn. thk, tg = 0.378 , tr = 0.068 , c = 0.0625 in. , E* = 1.00
Stress Ratio = tr * (E*) / (tg - c) = 0.215 , Temp. Reduction = 110 F
Min Metal Temp. w/o impact per UCS-66
Min Metal Temp. at Required thickness (UCS 66.1)
Governing MDMT of the Nozzle
Governing MDMT of the Reinforcement Pad
Governing MDMT of all the sub-joints of this Junction

-20 F
-130 F
:
:
:

-130 F
-28 F
-28 F

Weld Size Calculations, Description: NOZZLE C

Intermediate Calc. for nozzle/shell Welds


Tmin
Intermediate Calc. for pad/shell Welds
TminPad

Results Per UW-16.1:

0.3695
0.6250

in.
in.

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Nozzle Calcs. : NOZZLE C
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Nozzle Weld
Pad Weld

Required Thickness
Actual Thickness
0.2500 = Min per Code 0.3535 = 0.7 * Wo in.
0.3125 = 0.5*TminPad 0.3535 = 0.7 * Wp in.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Max. Allow. Pressure in Operating case

507.786

psig

15.000

psig

594.564

psig

Note: The MAWP of this junction was limited by the parent Shell/Head.
Nozzle is O.K. for the External Pressure
Approximate M.A.P.(NC) for given geometry

Note: The M.A.P.(NC) of this junction was limited by the parent Shell/Head.
The Drop for this Nozzle is : 0.1367 in.
The Cut Length for this Nozzle is, Drop + Ho + H + T : 6.8867 in.
Percent Elongation Calculations:
Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 6.976 %
Note: Please Check Requirements of UCS-79 as Elongation is > 5%.
PVElite is a registered trademark of COADE, Inc. [2010]

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Nozzle Schedule :
Step:
26
3:12p May 25,2012
Nozzle Schedule:

Nominal Flange
Noz.
Wall
Re-Pad
Cut
Size Sch/Type
O/Dia
Thk
ODia Thick Length
in. Cls
in.
in.
in.
in.
in.
-----------------------------------------------------------------------------NOZZLE 2168
8.000 80
WNF
14.625 0.500
7.83
NOZZLE A
6.000 80
WNF
6.625 0.432
10.62 0.625
8.20
NOZZLE A-1
8.000 80
WNF
8.625 0.500
12.62 0.625
7.75
NOZZLE B
6.000 80
WNF
6.625 0.432
10.62 0.625
6.89
NOZZLE B-1
2.000 160 WNF
2.375 0.344
7.75
NOZZLE C
6.000 80
WNF
6.625 0.432
10.62 0.625
6.89
Description

Note on the Cut Length Calculation:


The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
Please Note: In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside


Weld
Weld
Weld
Weld
Weld
in.
in.
in.
in.
in.
-----------------------------------------------------------------------------NOZZLE
SA106-B
0.750
0.375
NOZZLE
SA106-B
0.750
0.000
0.375
0.625
NOZZLE
SA516-70
0.750
0.375
0.500
0.625
0.375
NOZZLE
SA106-B
0.750
0.375
0.500
0.625
NOZZLE
SA516-70
0.500
0.375
0.375
NOZZLE
SA516-70
0.750
0.500
0.500
0.625
Nozzle

Material

Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance
Layout
Projection
Installed In
From Datum
Angle
Outside
Inside
Component
ft.
deg.
in.
in.
---------------------------------------------------------------------------NOZZLE 2168
17.583
180.00
6.00
0.00
Node: 70
NOZZLE A
0.00
6.00
0.00
Node: 30
NOZZLE A-1
17.083
0.00
6.00
1.00
Node: 70
NOZZLE B
0.00
6.00
0.00
Node: 30
NOZZLE B-1
18.083
0.00
6.00
1.00
Node: 70
NOZZLE C
0.00
6.00
0.00
Node: 80
Nozzle

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PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 87 of 91
Nozzle Summary :
Step:
27
3:12p May 25,2012
Nozzle Calculation Summary

Description

MAWP
Ext
MAPNC
UG45 [tr] Weld
Areas
psig
psig
Path
--------------------------------------------------------------------------NOZZLE A
458.18
OK
530.78
OK 0.308
OK
Passed
NOZZLE A
468.47
OK
538.75
OK 0.308
OK
Passed
NOZZLE B
507.79
OK
594.56
OK 0.308
OK
Passed
NOZZLE A-1
473.78
OK
544.09
OK 0.344
OK
Passed
NOZZLE B-1
535.32
...
584.63
OK 0.197
OK
NoCalc[*]
NOZZLE 2168
535.32
...
...
OK 0.344
OK
Passed
NOZZLE C
507.79
OK
594.56
OK 0.308
OK
Passed
--------------------------------------------------------------------------Min. - Nozzles
458.18 NOZZLE A
530.78 NOZZLE A
Min. Shell&Flgs
397.67 60
70
445.33
Computed Vessel M.A.W.P.

397.67

psig

[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Check the Spatial Relationship between the Nozzles

From Node
30
30
70
70
70
80

Nozzle Description
NOZZLE A
NOZZLE B
NOZZLE A-1
NOZZLE B-1
NOZZLE 2168
NOZZLE C

Y Coordinate,
0.000
0.000
115.000
127.000
121.000
0.000

Layout Angle,
0.000
0.000
0.000
0.000
180.000
0.000

The nozzle spacing is computed by the following:


= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !


PVElite is a registered trademark of COADE, Inc. [2010]

Dia. Limit
11.772
11.772
15.750
3.796
15.500
11.772

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 88 of 91
MDMT Summary :
Step:
28
3:12p May 25,2012
Minimum Design Metal Temperature Results Summary :

Curve

Basic Reduced UG-20(f) Thickness


Gov
E*
MDMT
MDMT
MDMT
ratio
Thk
Notes
F
F
F
in.
---------------------------------------------------------------------------[11]
B
-6
-116
-20
0.229
0.500
1.000
[11]
B
-6
-116
-20
0.239
0.500
1.000
[10]
B
16
-94
-20
0.183
0.750
1.000
[7]
B
16
-94
-20
0.184
0.750
1.000
[8]
B
16
-94
-20
0.184
0.750
1.000
[8]
B
16
-94
-20
0.184
0.750
1.000
[10]
B
16
-94
-20
0.183
0.750
1.000
[7]
B
16
-94
-20
0.184
0.750
1.000
NOZZLE A
[1]
B
6
-21
-20
0.731
0.625
1.000
NOZZLE B
[1]
B
6
-28
-20
0.658
0.625
1.000
NOZZLE A-1
[1]
B
6
-20
-20
0.739
0.625
1.000
NOZZLE B-1
[1]
B
-20
-130
0.112
0.301
1.000
NOZZLE 2168
[1]
B
16
-20
-20
0.739
0.750
1.000
Nozzle Flg
[4]
-20
-155
0.278
NOZZLE C
[1]
B
6
-28
-20
0.658
0.625
1.000
---------------------------------------------------------------------------Required Minimum Design Metal Temperature
-20 F
Warmest Computed Minimum Design Metal Temperature
-20 F
Description

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
UG-84(b)(2) was not considered.
UCS-66(g) was not considered.
UCS-66(i) was not considered.
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.
PVElite is a registered trademark of COADE, Inc. [2010]

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 89 of 91
Vessel Design Summary :
Step:
29
3:12p May 25,2012
Design Code: ASME Code Section VIII Division 1, 1998, Addenda A-98

Diameter Spec : 44.000 in. ID


Vessel Design Length, Tangent to Tangent
Distance of Bottom Tangent above Grade
Distance of Base above Grade
Specified Datum Line Distance
Skirt Material Specification
Shell Material Specification
Stiffening Ring Material Specification
Nozzle Material Specification
Nozzle Material Specification
Re-Pad Material Specification

11.83

ft.

7.50
0.00
0.00

ft.
ft.
ft.

SA516-70
SA516-70
SA516-70
SA106-B
SA516-70
SA-516 70

Internal Design Temperature


Internal Design Pressure

200
100.00

External Design Temperature

Maximum Allowable Working Pressure


External Max. Allowable Working Pressure
Hydrostatic Test Pressure

397.67
158.15
596.51

Required Minimum Design Metal Temperature


Warmest Computed Minimum Design Metal Temperature

-20
-20

Wind Design Code


Earthquake Design Code

F
psig
F
psig
psig
psig
F
F
ASCE-95
ASCE-95

Element Pressures and MAWP: psig

Element Desc

| Design Pres. | External | M.A.W.P | Corrosion


| + Stat. head | Pressure |
| Allowance
--------------------------------------------------------------------Ellipse
100.000
15.000
507.786
0.0625
Cylinder
100.000
15.000
507.786
0.0625
Body Flg
100.000
15.000
414.710
0.0625
Body Flg
100.000
15.000
397.670
0.0625
Cylinder
100.000
15.000
535.317
0.0625
Ellipse
100.000
15.000
507.786
0.0625
Stiffener Ring Specifications:

Elevation
9.25
11.25

ft.

Selected Type
L2.5X2.5X0.5000
L2.5X2X0.3125

User Description
RING1
RING 2

Element
"To" Elev Length
Element Thk
R e q d T h k
Joint Eff
Type
ft.
ft.
in.
Int.
Ext. Long Circ
----------------------------------------------------------------------Skirt
5.00
5.000
0.750
No Calc ------- 0.70 0.70
Skirt
7.50
2.500
0.750
No Calc ------- 0.70 0.50
Ellipse
7.75
0.250
0.750
0.195
------- 1.00 1.00
Cylinder
12.75
5.000
0.750
0.196
------- 1.00 1.00
Body Flg
13.42
0.667
6.000
5.018
------- 1.00 1.00
Body Flg
14.08
0.667
6.000
4.699
------- 1.00 1.00
Cylinder
19.08
5.000
0.750
0.189
------- 1.00 1.00
Ellipse
19.33
0.250
0.750
0.195
------- 1.00 1.00

Element thicknesses are shown as Nominal if specified, otherwise are Minimum


External Pressure Calculations

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 90 of 91
Vessel Design Summary :
Step:
29
3:12p May 25,2012

|
|
External |
External | External |
External |
From| To | Actual T. | Required T.|Des. Press. |
M.A.W.P. |
|
|
in.
|
in.
|
psig
|
psig
|
---------------------------------------------------------------10| 20|
0.00000 |
No Calc |
0.00000 |
No Calc |
20| 30|
0.00000 |
No Calc |
0.00000 |
No Calc |
30| 40|
0.75000 |
0.19067 |
15.0000 |
158.151 |
40|Ring|
0.75000 |
0.18375 |
15.0000 |
221.722 |
Ring|Ring|
0.75000 |
0.18238 |
15.0000 |
222.840 |
Ring| 50|
0.75000 |
0.16885 |
15.0000 |
234.756 |
50| 60|
6.00000 |
4.98100 |
15.0000 |
No Calc |
60| 70|
6.00000 |
4.69900 |
15.0000 |
No Calc |
70| 80|
0.75000 |
0.24472 |
15.0000 |
182.103 |
80| 90|
0.75000 |
0.19067 |
15.0000 |
158.151 |
External Pressure Calculations

|
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|
Required |
Available |
|
|
ft.
|
ft.
|
in**4
|
in**4
|
------------------------------------------------------------------10| 20|
No Calc |
No Calc |
No Calc |
No Calc |
20| 30|
No Calc |
No Calc |
No Calc |
No Calc |
30| 40|
No Calc |
No Calc |
No Calc |
No Calc |
40|Ring|
2.05556 | 3.012E+21 |
No Calc |
No Calc |
Ring|Ring|
2.00000 | 2.946E+21 |
0.19312 |
7.49531 |
Ring| 50|
1.50000 | 2.385E+21 |
0.16749 |
5.09570 |
50| 60|
No Calc |
No Calc |
No Calc |
No Calc |
60| 70|
No Calc |
No Calc |
No Calc |
No Calc |
70| 80|
5.55556 | 6.425E+21 |
No Calc |
No Calc |
80| 90|
No Calc |
No Calc |
No Calc |
No Calc |
Wind/Earthquake Shear, Bending

|
| Distance to| Cummulative|Earthquake |
Wind | Earthquake |
From| To |
Support| Wind Shear|
Shear |
Bending |
Bending |
|
|
ft.
|
lb.
|
lb.
|
ft.lb.
|
ft.lb.
|
--------------------------------------------------------------------------10| 20|
2.50000 |
1104.83 |
6584.43 |
10453.6 |
85503.7 |
20| 30|
6.25000 |
769.294 |
6114.36 |
5768.33 |
53756.7 |
30| 40|
7.62500 |
625.322 |
5731.06 |
4025.06 |
38949.9 |
40| 50|
10.2500 |
613.305 |
5459.51 |
3870.23 |
37551.1 |
50| 60|
13.0833 |
372.956 |
4360.76 |
1404.58 |
13000.4 |
60| 70|
13.7500 |
339.324 |
3468.87 |
1167.15 |
10390.6 |
70| 80|
16.5833 |
305.691 |
2531.52 |
952.145 |
8390.44 |
80| 90|
19.2083 |
60.2106 |
660.560 |
37.3925 |
410.227 |
Abs Max of the all of the Stress Ratio's : 0.2740
Basering Data : Continuous Top Ring W/Gussets

Thickness of Basering
Inside Diameter of Basering
Outside Diameter of Basering
Nominal Diameter of Bolts
Diameter of Bolt Circle
Number of Bolts
Thickness of Gusset Plates
Average Width of Gusset Plates
Height of Gussets
Distance between Gussets

1.5000
83.0000
92.5000
1.0000
89.0000
8

in.
in.
in.
in.
in.

0.5000
2.5000
9.7500
2.5000

in.
in.
in.
in.

PV Elite 2010 Licensee: PVElite Demonstration Version


FileName : Skirts
---------------------------------------- Page 91 of 91
Vessel Design Summary :
Step:
29
3:12p May 25,2012
Thickness of Top Plate or Ring
Circumferential Width of the Top Plate
Radial Width of the Top Plate

0.7500
4.2500
3.0000

Total Wind Shear on Support


Total Earthquake Shear on Support
Wind Moment on Support
Earthquake Moment on Support

in.
in.
in.
1105.
6584.
10454.
85504.

Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
Field Test

Bare W/O Removable Internals


Fabricated + Water ( Full )
Fab. + Rem. Intls.+ Shipping App.
Fab. + Rem. Intls.+ Insul. (etc)
Fab. + Intls. + Details + Wghts.
Empty + Operating Liquid (No CA)
Empty Weight + Water (Full)

PVElite is a registered trademark of COADE, Inc. [2010]

12534.2
21307.5
12534.2
13168.9
13168.9
13168.9
21942.2

lbm
lbm
lbm
lbm
lbm
lbm
lbm

lb.
lb.
ft.lb.
ft.lb.

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