PT.

KRAKATAU ENGINEERING
CONSTRUCTION SPECIFICATION FOR ERECTION OF STEEL STRUCTURE WORK

PROJECT CLIENT LOCATION DOC. NUMBER

: : : :

ZERO REFORMER PROJECT FOR 5800 TPD DR1 HYL III DR PLANT PT. KRAKATAU STEEL CILEGON INDONESIA CD-AK-10-002

JOB. NO. 4040

0
REV.

For Construction
DESCRIPTION

01-10-2010 DATE PREPARED CHECKED APPROVED APPROVE CLIENT

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CONSTRUCTION SPECIFICATION
PT. KRAKATAU ENGINEERING

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FOR ERECTION OF STEEL STRUCTURE WORK

Doc. No. : CD- AK- 10-002

REVISION HISTORICAL SHEET

Rev. No Date Description

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CONSTRUCTION SPECIFICATION
PT. KRAKATAU ENGINEERING

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Doc. No. : CD- AK- 10-002

C O N T E N T

CONSTRUCTION SPECIFICATION .............................................................................1 REVISION HISTORICAL SHEET.................................................................................2 C O N T E N T.......................................................................................................3 1. SCOPE...............................................................................................................4 2. REFERENCES ......................................................................................................4 3. MATERIALS ........................................................................................................4 4. TRANSPORTATION AND PREPARATION ..................................................................4 5. ERECTION ..........................................................................................................5 6. HIGH STRENGTH BOLTING ...................................................................................7 6.1 GENERAL.............................................................................................................................7 6.2 TIGHTENING
OF BOLTS................................................................................................................7

6.2.1 General....................................................................................................................7 6.2.2 Tightening of tension control (TC) bolt........................................................................8 6.2.3 Torque value..............................................................................................................9
6.3 INSPECTION
OF HIGH STRENGTH BOLT...............................................................................................9

7. WELDING ...........................................................................................................9 8. CUTTING AND BORING ........................................................................................9 9. STEEL FLOORING ................................................................................................9 10. PAINTING .........................................................................................................9 11. INSPECTION .....................................................................................................9

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CONSTRUCTION SPECIFICATION
PT. KRAKATAU ENGINEERING

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Doc. No. : CD- AK- 10-002

1.

SCOPE
This specification covers the requirements for erection of structural steel for ZERO REFORMER PROJECT FOR 5800 TPD DR1 HYL III DR PLANT, PT. KRAKATAU STEEL, Cilegon, Banten, Indonesia.

2.

REFERENCES
The requirements contained in the latest editions of the following standards and Owner Specification shall form an integral part of the requirements of this specification in the manner and to the extent specified herein. AISC AWS D1. 1 SSPC ASTM JIS CD-AK-10-001 American Institute of Steel Construction Structural Welding Code Steel Structures Painting Council American Society for Testing and Materials Japanese Industrial Standards Manufacturer's Specification Construction Specification for Fabrication of Structural Steel

3.

MATERIALS
Structural Steel ASTM A36, JIS G31 01 SS-400 or equal

High Strength Bolts ASTM A325 or equal Common Bolts Electrodes ASTM A307, JIS B1180 or equal AWS A5.1 or equal

4.

TRANSPORTATION AND PREPARATION

(1) Material of structural steel should be brand new and has mill when transporting fabricated materials, care shall be taken so as not to deform or damage them. Deform or damage steel should be removed from site. (2) Fabricated steel found to be bent or twisted should be duly corrected prior to erection. (3) Fabricated materials shall not be laid on the muddy or corrosive ground directly during storage. (4) Prior to erection, surfaces of structural steel in high strength bolt connection to come in contact with each other shall be cleaned of any loose mill scale, dust, oil, paint, lacquer or other coatings except the inorganic zinc rich paints as defined in SSPC PS-12.00. (5) Members shall be placed on proper stands not liable to cause members to be bent or twisted.

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CONSTRUCTION SPECIFICATION
PT. KRAKATAU ENGINEERING

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5.

ERECTION
(1) To safeguard against gusts, earthquakes, or other sudden loads during erection, the steel shall be supported with wire rope, hemp rope, turnbuckles, etc. (2) Temporary bolts and welds for erection shall be of sufficient strength to withstand erection loads. (3) Unless otherwise specified in the construction drawing, all temporary bolts in welded connections may be left. Those bolts shall be finished bolts. (4) Structures shall be aligned and inspected. (5) Aligned position shall be maintained accurately during bolting and welding work. (6) All anchor bolts at column base shall be tightened immediately after alignment of structures. (7) Ladders, lugs and hooks welded to structures for the purpose of erection and safety in accordance with the construction drawings shall be remained, unless otherwise specified or requested. (8) High strength bolts to be employed, as permanent materials shall not be used for erection purpose during the work. (9) Tolerances for erection shall be per table-1 . (10) The erection shall be carried out by an experience erection crew, properly equipped. (11) The steel work shall be erected in approved manner so that excessive stress shall cause in any number. (12) If the contractor finds out the damaged steel structure and or steel number in the storage / lay down area, the contractor shall immediately notify to Owner. Owner shall immediately give repair order to contractor or supplier of steel structure. (13) No additional time will be given to contractor for repairing the steel structure.

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CONSTRUCTION SPECIFICATION
PT. KRAKATAU ENGINEERING

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TABLE 1 TOLERANCES FOR ERECTION ITEM Eccentricity of column (e) FIGURE TOLERANCE For adjacent column 5 mm

Floor Height (H)

3 mm

Tilt of Column (d)

d H

D H/500 or D 25 mm Which is smaller

Levelness of beam (d)

d L/1000 or

d 5 mm which is smaller

L Sweep of Beam Girder (d) d L d L/500 or d 10 mm which is smaller

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CONSTRUCTION SPECIFICATION
PT. KRAKATAU ENGINEERING

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6.
6.1

HIGH STRENGTH BOLTING

GENERAL
(1) After alignment and inspection of erected structure, tightening of high strength bolt shall be commenced. Pre-tightening shall be not more than 50% to 70% of the minimum tension of the size and of grade of bolt used. (2) High strength bolts shall be adequately selected for the grade, size and length in accordance with the instruction on erection drawings or identification mark lists prepared by the fabricator. (3) When handling bolts, nuts and washers for transporting, storing or other purposes, precautions shall be taken so that the threads and coated surfaces will not be damaged. Bolts, nuts and washers shall be kept free from dust, moisture and other foreign matter and be prevented from rusting. (4) When bolt hole of steel components do not match by 1 mm or more, a reamer shall be used to make the holes match. (5) Bolts used in joints in combination with welding shall be tightened prior to welding.

6.2 6.2.1

TIGHTENING OF BOLTS General

(1) Where the surface of the bolt head or nut and the surface of the steel form an inclination of 1 to 20 or more, tapered washers shall be used to make the contact tight. (2) Where a bolt, nut or washer is wet just before tightening, the set of the bolt, nut and washers shall be replaced with a new set. (3) Applying tension of the bolt shall be done by turning the nut. Only where unavoidable, the bolt head may be turned to tighten with the approval from Owner (4) Bolts shall not be re-used. (5) Bolts in the joint shall be tightened progressing systematically from the center part of the joint to its free edges. (6) Each bolts shall be tightened to provide, when all bolts in the joint are tight, at least the minimum tension shown in table-2 for the size and grade of bolt used.

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CONSTRUCTION SPECIFICATION
PT. KRAKATAU ENGINEERING

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Table - 2 Minimum Bolt Tension ASTM A 325 M Type mm M 16 x 2 M 20 x 2.5 M 22 x 2.5 M 24 x 3 16 mm 20 mm 22 mm 24 mm Size inch 5/8 3/4 7/8 1 6.12 8.8 12.02 15.69 Tension (ton)

6.2.2 Tightening of tension control (TC) bolt

Tension control bolts shall be tightened in accordance with the following procedure. Installation procedure: 1. 2. 3. 4. Fit the inner sleeve firmly over the bolt tip and engage the outer sleeve over the nut by slightly pushing the wrench. Turn on the switch. The outer sleeve then rotates thereby tightening the bolt until the torque controlled notched and of the bolt sheers off. Turn off the switch when the notched end of the bolt shears off. Pull the wrench back to remove the outer sleeve from the nut Pull the tip lever to discharge the severed bolt tip left inside the inner sleeve.

(1) Bolt tip (2) Notch (3) Thread

(4) Nut (5) Washer (6) Connected part

(7) Connected Part (8) Outer Sleeve (9) Inner Sleeve

The bolt reacts to the fastening torque and the notched end of the bolt shears off. The required clamping force is thus given.
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CONSTRUCTION SPECIFICATION
PT. KRAKATAU ENGINEERING

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6.2.3 Torque value

The torque value shall be obtained from the following formula: KxdxN T = -------------1000 Where, T = torque value (kg. m) K = torque factor ( 0.1 50 ~ 0.1 90 ) D = basic thread outside diameter of bolt (mm) N = bolt tension (kg)

6.3

INSPECTION OF HIGH STRENGTH BOLT

All high strength bolts shall be inspected visually in accordance with the manufacturer's specification. In addition to above, strength test for tension limit of bolt shall be randomly performed.

7.

WELDING
Welding requirements in the field portion shall be referred to the specification as mentioned in section - 7 of Construction Specification for Fabrication of Structural Steel (Document No. CD-AK10-001).

8.

CUTTING AND BORING

Cutting and boring at field should be done in a good manner and accurately. Any strain that has been caused by shearing and cutting shall be removed,

9.

STEEL FLOORING
Steel floor shall be installed and welded flat by using proper devices and procedure.

10.

PAINTING
Field painting for structure steel shall be applied in accordance with SSPC standard. Any damage cause by transportation or erection should be repainted.

11.

INSPECTION
(1) In addition to the inspections prescribed herein before, all floors, handrails and ladders shall be visually inspected in accordance with the tolerances shown in table-3 . (2) All dimensions of anchor bolt holes for equipment on steel structures shall be measured and reported to Owner.

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CONSTRUCTION SPECIFICATION
PT. KRAKATAU ENGINEERING

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FOR ERECTION OF STEEL STRUCTURE WORK

TABLE 3

Doc. No. : CD- AK- 10-002

TOLERANCE FOR LADDER, HANDRAIL AND STEEL FLOOR

ITEM Tilt of ladder d

FIGURE

TOLERANCE d H/500

Height of hand rail

5 mm

Straightness of hand rail (top rail) d d is the deviation from straightness of handrail in each 5 meters Straightness of hand rail (mid rail & the plate) L d is the deviation from straightness of handrail in each 5 meters Flatness of steel floor d d L L d

d 10 mm

d L/300

d L/200

L is the standards spacing of floor joists

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