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M I N I S T RY O F E N E R G Y

IRAN POWER DEVELOPMENT CO.

I PD C
PROJECT : 22 COMBINED CYCLE POWER PLANTS YAZD COMBINED CYCLE POWER PLANT

SYSTEM DESCRIPTION FOR AUXILIARY STEAM SYSTEM

FOR CONSTRUCTION

B A 0 REV

IN CORPORATED MOM DATED 27~31 AUG. AND 08~12 SEP.04 FOR CONSTRUCTION FIRST ISSUE DESIGNATION

Nov.09,04 July. 5,04

Y.K.LEE Y.K.LEE D.C.KIM DESIGN

Nov.09,04 H. C. YOO Nov.09,04 W. Y. LEE July. 5,04 H. C. YOO July. 5,04


W. Y. LEE

Nov.09,04 July. 5,04

Dec.5,03
DATE

Dec.5,03 H. C. YOO Dec.5,03 W. Y. LEE


DATE CHKD DATE APPROVED

Dec.5,03
DATE

MAPNA C o .
( PRIVATE JOINT STOCK ) IRAN POWER PLANT PROJECTS MANAGEMENT Co. ORIGINATOR

DOCUMENT NO. : CONTRACT NO. : ORIGINATOR NO. :

MP-YZC-GA-04-SA0-001 22-0701/BA/TL YZC-A-SP-449-SDE-004


SEQ. N. SH. N.

REV.

PAGE 1 OF 8

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO.,LTD.

ORIG ORIG. PROJ. DISC. DOC. AREA SYS. LOC. DEPT. NAME TYPE TYPE FA.N

REV.

M I N I S T RY O F E N E R G Y
IRAN POWER DEVELOPMENT CO.

I PD C
PROJECT : 22 COMBINED CYCLE POWER PLANTS YAZD COMBINED CYCLE POWER PLANT
REVISION 0
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REVISION 0 A B C D E F G

REMARKS

X X

MAPNA C o .
( PRIVATE JOINT STOCK ) IRAN POWER PLANT PROJECTS MANAGEMENT Co. ORIGINATOR

DOCUMENT NO. : CONTRACT NO. : ORIGINATOR NO. :

MP-YZC-GA-04-SA0-001 22-0701/BA/TL YZC-A-SP-449-SDE-004


SEQ. N. SH. N.

REV.

PAGE 2 OF 7

DOOSAN HEAVY INDUSTRIES & CONSTRUCTION CO.,LTD.

ORIG ORIG. PROJ. DISC. DOC. AREA SYS. LOC. DEPT. NAME TYPE TYPE FA.N

REV.

YAZD Combined Cycle Contract No. : 22-0701/BA/TL

SYSTEM DESCRIPTION AUXILIARY STEAM SYSTEM


Doc. No. : MP-YZC-GA-04-SA0-001 Originator No. : YZC-A-SP-449-SDE-004 Revision : C Date : Nov. 09, 04

DOOSAN
Changwon, KOREA

Page: 3 OF 8

AUXILIARY STEAM SYSTEM

CONTENTS

CLAUSE NO.

DESCRIPTION

PAGE NO.

1.0.0 2.0.0 3.0.0 4.0.0 5.0.0

REFERENCE DRAWINGS INTRODUCTION AUXILIARY STEAM SYSTEM CONFIGURATION DESIGN BASIS GENERAL CONTROL DESCRIPTION

4 4 5 6 8

YAZD Combined Cycle Contract No. : 22-0701/BA/TL

SYSTEM DESCRIPTION AUXILIARY STEAM SYSTEM


Doc. No. : MP-YZC-GA-04-SA0-001 Originator No. : YZC-A-SP-449-SDE-004 Revision : C Date : Nov. 09, 04

DOOSAN
Changwon, KOREA

Page: 4 OF 8

1.0.0

REFERENCE DRAWINGS Auxiliary Steam System P&I diagrams (MP-YZC-GA-02-SA0-001) P&I diagram for Feed Water Storage Section (MP-YZC-GA-02-HL0-003)

2.0.0

INTRODUCTION The auxiliary steam system consists of auxiliary boiler (supplied by Others) and auxiliary steam header(ALBG30BR001) with attemperator(ALBG20AZ001), pressure control valve (ALBG10AA151), temperature control valve(ALCE11AA151). Auxiliary steam header(ALBG30BR001) is connected to the main piping(ALBG70BR001) from auxiliary boiler. Each consumer for auxiliary steam is branched from the nearest tapping point of the main auxiliary steam lines (ALBG30BR001, ALBG70BR001). The auxiliary steam from auxiliary steam header is supplied to : Steam turbine gland sealing Hogging / holding ejector Two (2) deaerators for two (2) HRSGs HVAC Water treatment plant CPP regeneration plant

The auxiliary steam is provided from HP steam common line by means of pressure control valve (ALBG10AA151) and attemperator (ALBG20AZ001) and also provided from the auxiliary boiler that can supply steam to the auxiliary steam headers. The source of attemperator spray water is provided from the condensate extraction pumps(ALCB11AP001/002).

YAZD Combined Cycle Contract No. : 22-0701/BA/TL

SYSTEM DESCRIPTION AUXILIARY STEAM SYSTEM


Doc. No. : MP-YZC-GA-04-SA0-001 Originator No. : YZC-A-SP-449-SDE-004 Revision : C Date : Nov. 09, 04

DOOSAN
Changwon, KOREA

Page: 5 OF 8

3.0.0

AUXILIARY STEAM SYSTEM CONFIGURATION Auxiliary steam for the steam turbine gland seal steam system must be provided until the steam turbine becomes self-sealing. For normal operation of Plant, auxiliary boiler should be operated to supply its auxiliary steam as a backup while HP steam of plant is not available as auxiliary steam. Auxiliary steam for deaerators will be also supplied from the auxiliary steam header during plant start-up. A safety valve (ALBG30AA191) with relieving capacity of maximum steam flow of desuperheated HP steam provided on module auxiliary steam header to protect from overpressure.

3.1.0

Auxiliary steam flow paths. Auxiliary steam is supplied from the HP superheated steam common

header(ALBA30BR004) via 2.5 inch line(ALBG10BR001) with a motorized isolation valve(ALBG10AA051) to the pressure control valve(ALBG10AA151). Pressure controlled HP steam is mixed with condensate water by means of an attemperator (ALBG20AZ001) to meet the auxiliary steam condition (15bar.a, 240). Mixed steam is supplied to the auxiliary steam header via 4 inch auxiliary steam header (ALBG30BR001). Auxiliary steam drain lines are provided to drain condensate water to blow down tank(1/2LCQ60BB001) or flash tank(ALCM30BB001) during start-up and normal operation. Each auxiliary steam drain line is provided with a drain leg with steam trap with bypass. The auxiliary steam for gland steam will be drained on the inlet side of gland steam control valve skid to avoid accumulation of water that can be injected into the seal system. Before start up operation of plant, the initial steam from auxiliary boiler will be flowed to flash tank through 1 pipe by opened MOV (ALCM91AA051) until the related lines are fully

YAZD Combined Cycle Contract No. : 22-0701/BA/TL

SYSTEM DESCRIPTION AUXILIARY STEAM SYSTEM


Doc. No. : MP-YZC-GA-04-SA0-001 Originator No. : YZC-A-SP-449-SDE-004 Revision : C Date : Nov. 09, 04

DOOSAN
Changwon, KOREA

Page: 6 OF 8

warmed-up. In this time, the small quantity of drain flow will be drained through orifice by the opened isolation valves. And, during normal operation, the MOV is being closed, and the aux. steam to gland steam control valve skid is drained continuously through the plug resistance orifice (ALCM91AZ001).

The auxiliary steam header(ALBG30BR001) supplies the following branches : 3 inch line(ALBG60BR001) for gland steam. 2.5 inch line(ALBG50BR001) for hogging & holding ejector. 3 inch lines(1/2LBG41BR001) for deaerators of two(2) HRSGs. 6 inch line(ALBG70BR001) for HVAC, water treatment plant, CPP regeneration plant.

The auxiliary steam will be supplied from the following steam source: 4 inch line(ALBG30BR001) from outlet of auxiliary steam attemperator after pressure control valve (ALBG21BR001). 6 inch line(ALBG70BR001) from auxiliary steam boiler.

4.0.0

DESIGN BASIS The auxiliary steam system is designed to satisfy the following requirements: 1. Auxiliary steam flow to consumers (1) During start-up (Aux. steam shall be provided from Aux. boiler) Gland steam Hogging ejector 1 HRSG Deaerator HRSG #2 Deaerator HVAC Water treatment Chemical storage plant
st

: : : : : : :

1.5 0.75 kg/s 1.0 kg/s 1.8 1.0 kg/s 1.8 kg/s 0.694 0.7 kg/s N/A 0.6 kg/s 0.37 kg/s 0.19 kg/s

CPP regen. & Water treatment :

YAZD Combined Cycle Contract No. : 22-0701/BA/TL

SYSTEM DESCRIPTION AUXILIARY STEAM SYSTEM


Doc. No. : MP-YZC-GA-04-SA0-001 Originator No. : YZC-A-SP-449-SDE-004 Revision : C Date : Nov. 09, 04

DOOSAN
Changwon, KOREA

Page: 7 OF 8

(2) During normal operation (Aux. steam shall be provided from HP steam header) Holding ejector HVAC Water treatment Chemical storage plant Total coincident steam flow : : : : : 0.153 kg/s (Continous mode) 0.694 0.7 kg/s (Intermittent mode) N/A 0.6 kg/s (Intermittent mode) 0.37 kg/s (Intermittent mode) 0.19 kg/s (Intermittent mode) 1.937 kg/s

CPP regen. & Water treatment :

If CPP regeneration and water treatment operate simultaneously, their total steam consumption will be 0.9 0.6 kg/s. HRSG #1 and HRSG #2 are not started simultaneously. And, when 2nd HRSG start-up with normally operated 1st HRSG, the required steam for each consumer is provided from HP steam desuperheating system. But, the required steam for water treatment plant & CPP regeneration is not considered during this start-up time

2.

Flow from sources for generating auxiliary steam (1) Max. steam flow of aux. boiler during start-up : **

(2) Steam flow of de-superheated HP steam during normal operation Flow at guarantee condition Maximum flow : : 0.14 kg/s 1.937 1.515 kg/s

(3) Spray water flow CEP discharge during normal operation Flow at guarantee condition Maximum flow : : 0.03 kg/s 0.416 0.338 kg/s

3. 4. 5.

Operating pressure Operating temperature Design pressure

: : :

15 bar.a 240 20 bar.a

YAZD Combined Cycle Contract No. : 22-0701/BA/TL

SYSTEM DESCRIPTION AUXILIARY STEAM SYSTEM


Doc. No. : MP-YZC-GA-04-SA0-001 Originator No. : YZC-A-SP-449-SDE-004 Revision : C Date : Nov. 09, 04

DOOSAN
Changwon, KOREA

Page: 8 OF 8

6. 7.

Design temperature Safety valve Setting pressure Relieving capacity

265

: :

20 bar.a 2.0 kg/s

** : To be finalised by MAPNA.

5.0.0 5.1.0

GENERAL CONTROL DESCRIPTION Auxiliary Steam Header Pressure/Temperature Control The auxiliary steam is monitored on the auxiliary steam header by means of signals from pressure transmitters (ALBG30CP101/102) and temperature transmitters(ALBG30CT 101/102). The pressure and temperature signals generated by the pressure and temperature transmitters initiate an alarm from the DCS when either the steam temperature or the steam pressure is higher or lower than the corresponding set points for maximum or minimum values. The auxiliary steam is supplied from the HP steam system. The auxiliary steam control admits HP superheated steam, after pressure reduction and attemperation, to the auxiliary steam header. The auxiliary steam pressure control is achieved by the steam pressure control valve. The set point for the pressure control valve is the desired value (15 bar.a) in the auxiliary steam header. The auxiliary temperature control is achieved by the spray water control valve in the condensate discharge line. The set point for the spray water control valve is the desired value (240 ) in the auxiliary steam header.