Preliminary Double Pipe Heat Exchanger Design Estimation of Heat Transfer Area Needed Inputs Fluid1 mass flow

rate, m1 = 11,300 ., U = 2448 kJ/hr-m2-K Fluid1 temp. in, T1in = 1,050,900 kJ/hr Fluid1 temp. out, T1out = 44.8 oC Fluid1 sp. heat, Cp1 = m2 Fluid2 temp. in, T2in = Fluid2 temp. out, T2out = , m2 = 6270 kg/hr Fluid2 sp. heat, Cp2 = Overall heat transf. coeff. estim., U = 4.2 680 3.1 10 90 oC 60

(S.I. units)

Calculations kg/hr Overall heat transf. coeff. estim Heat Transfer Rate, Q = oC Log Mean Temp Diff, DTlm = 9.58

kJ/kg-oC Heat Transfer Area, A = oC Fluid2 mass flow 50 oC kJ/kg-oC J/sec-m2-K

rate

Equations used for calculations: Q = + (m1)(Cp1)(T1in - T1out) Q = + (m2)(Cp2)(T2in - T2out) DTlm = [(T1in - T2out) - (T1out - T2in)]/ln[(T1in - T2out)/(T1out - T2in )] Q = U A DTlm Preliminary Double Pipe Heat Exchanger Design Determination of pipe length needed (for known heat transfer area) Inputs Heat Transfer Area, A = 0.075 m (from calculations above) m pipe Diameter, Dmm = (in mm) 9.58 Calculations m2 Pipe Diam. in m, D = 41

Pipe length needed, L = 75 mm

Equations used for calculations: D = Dmm/1000 A = pDL

Calculation of Frictional Head Loss through Pipe for given flow rate, Q, pipe diam., D, pipe length, L, pipe roughness, e, and fluid properties, r & m. 1. Determ. Frict. Factor, f, assuming completely turbulent flow { f = [1.14 + 2 log10(D/e)]-2 } Inputs Pipe Diameter, D 0.075 m Pipe Roughness, e 0.02339 Pipe Length, L 0.004418 m2 Pipe Flow Rate, Q 0.781 m/s 41 75 0.15 m 0.00345 m3/s Calculations mm mm Pipe Diameter, D Friction Factor, f Cross-Sect. Area, A = Ave. Velocity, V

Fluid Density, r 910 kg/m3 Reynolds number, Re 29,819 (tubeside fluid) Fluid Viscosity, m 0.001787 N-s/m2 (tubeside fluid) 2. Check on whether the given flow is "completely turbulent flow" (Calculate f with the transition region equation and see if it differs from t he one calculated above.) f = {-2*log10[((e/D)/3.7)+(2.51/(Re*(f1/2))]}-2 f = f = 0.0281 3. Calculate hL and DPf, for straight pipe flow, using the final value for f cal culated in step 2 (hL = f(L/D)(V2/2g) and DPf = rghL) Frictional Head Loss, hL 0.47 m Transistion Region Friction Factor, f: 0.0285 Repeat calc of f using new value of f: 0.0281 Repeat again if necessary: f =

Frictional Pressure Drop, DPf Frictional Pressure Drop, DPf

4223 4.22

N/m2 kN/m2

4. Calculate hL and DPf, for the 180o bends Inputs Pipe length between bends, Lsect = = 10 4 Calculations m No. of 180o bends, NB = L/Lsect

Minor Loss Coefficient Head loss due to bends, for 180o bends, K = 1.5 hB = NBK(V2/ 2g) = 0.47 m ( K = 1.5 for threaded pipe or 0.2 for flanged pipe. ) Pressure Drop due to bends, DPB = 4229 N/m2 Pressure Drop due to bends in psi = kN/m2 5. Add the results from part 3 and part 4 to get total hL and DPf Total Frictional Head Loss, hL = Total Frictional Pressure Drop, DPf = Total Frictional Pressure Drop in kN/m2 = kN/m2 8.45 0.947 8452 m N/m2 4.23