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The Company Bopp & Reuther looks back at a history of over 125 years. The name Bopp & Reuther stands for innovation, competence and individually finding solutions to problems.
1951 Start of the production of pressure reducing valves with auxiliary control units
1900 Bopp & Reuther supplies 60% of the worlds water gate valves
1972 Intensifying its development work in the field of measurement, dosage and control technology, Bopp & Reuther directs its products range towards the increasing demand for automation. 1990 Arrival of the new shareholder IWKA, AG
1932 Entering measurement technology opens the way to the development of the oval wheel meter.
Everywhere in the industry and the municipal supply that liquid, gaseous and vapor have to be reliably locked, controlled and safe-guarded, our valves are at work and our Know-how of process technology comes into force. In close cooperation with our customers we continuously work on optimizing our products and our delivery programme.
We use consequently the possibilities which result from new technologies and materials Modern technique combined with decades of experience and a worldwide recognized quality standard makes us consequently create solutions to problems which are just in practice and are economic for today and in future for our customers. To fulfill these ambitious tasks in future, Bopp & Reuther is guided by the following statements:
Spring Loaded Safety Valves with Special Design for Power Stations Control Valves
Spring Loaded Safety Valve Compact Design SiC 13 until 200 bar
Spring Loaded Safety Valve Compact Design SiC 14 with Bellows until 100 bar
Function
Function
Design h Construction: angle-type valve h Size: DN 15, 20 and 25 h Connections: NPT x NPT and flanges h Seat-: 9 / 12.2 / 17 mm h Max. set pressure: 200 bar h Characteristic: normal h Function: +10% gas/steam +10% liquids acc. to ASME VIII, +10%/-10% gas/steam +10%/-20% liquids acc. to DIN/AD/TRD h Materials: GS/WCB, CrNiMo/CF8M h Mounting position: vertical h Perm. temp. GS: -10C until +400C WCB: -29C until +427C CrNiMo: -60C until +400C CF8M: -268C until +400C h SiC 13 with closed bonnet Approvals h ASME-Approval h TV-Type Test Approval Technical Data Sheet P3100e
Design h Construction: angle-type valve h Size: DN 15, 20 and 25 h Connections: NPT x NPT and flanges h Seat-: 12.2 / 17 mm h Max. set pressure: 100 bar h Characteristic: normal h Function: +10% gas/steam +10% liquids acc. to ASME VIII, +10%/-10% gas/steam +10%/-20% liquids acc. to DIN/AD/TRD h Materials: GS/WCB, CrNiMo/CF8M h Mounting position: vertical h Perm. temp. GS: -10C until +400C WCB: -29C until +427C CrNiMo: -60C until +400C CF8M: -268C until +400C h SiC 14 with bellows Approvals h ASME-Approval h TV-Type Test Approval Technical Data Sheet P3100e
Design h Construction: angle-type valve h Size: DN 15 und 25 h Connections: pipe thread/NPT, flanges and Swagelock h Seat-: 7/ 12.5 mm h Max. set pressure: 400 bar h Characteristic: normal h Function: +10%/-10% gas/steam +10%/-20% liquids
h Materials: CrNiMo h Mounting position: vertical h Perm. temp.: -196C until +400C
Application Chemical plants, petrochemical plants and low pressure steam, water supply
Application Chemical plants, petrochemical plants, hot water and low pressure steam, water supply Design h Construction: angle-type valve hSize: DN 15 until 25 h Connections: flanges h Seat-: 12 until 93 mm h Max. set pressure: 40 bar h Characteristic: normal h Function: +10%/-10% gas/steam +10%/-20% liquids
Design h Construction: angle-type valve h Size: DN 15 until 150 h Connections: flanges h Seat-: 12 until 93 mm h Max. set pressure: 16 bar h Characteristic: normal h Function: +10%/-10% gas/steam +10%/-20% liquids
h Material: GG h Mounting position: vertical h Perm. temp.: -10C until +300C h Press fit seat bush h Discharge coefficient w=0.25 (low lift)
h Materials: GS, CrNi, CrNiMo h Mounting position: vertical h Perm. temp.: open bonnet GS: -10C until +400C until 450C CrNi: -196C until +300C CrNiMo: -60C until +400C h Press fit seat bush h Discharge coefficient w=0.25 (low lift) Approvals h TV-Type Test Approval
Function Protecting the system against excessive pressure Application Chemical plants, petrochemical plants and low pressure steam, hot water
Function Protecting the system against excessive pressure Application Chemical plants, petrochemical plants and low pressure steam, hot water
Design h Construction: angle-type valve h Size: DN 15 until 50 h Connections: flanges h Seat-: 12 until 32 mm h Max. set pressure: 100 bar h Characteristic: normal h Function: +10%/-10% gas/steam +10%/-20% liquids h Materials: GS, CrNi, CrNiMo h Mounting position: vertical h Perm. temp. open bonnet GS: -10C until +400C until 450C CrNi: -196C until +300C CrNiMo: -60C until +400C h With screwed and welded massive inlet pipe h Discharge coefficient w=0.25 (low lift)
Design h Construction: angle-type valve h Size: DN 25 until 40 h Connections: flanges h Seat-: 12 until 25 mm h Max. set pressure: 400 bar h Characteristic:normal h Function: +10%/-10% gas/steam +10%/-20% liquids h Materials: GS, CrNi, CrNiMo h Mounting position: vertical h Perm. temp. open bonnet GS: -10C until +400C until 450C CrNi: -196C until +300C CrNiMo: -60C until +400C h With screwed and welded massive inlet pipe h Discharge coefficientw=0.25 (low lift) h Special designs for higher pressures on demand Approvals h TV-Type Test Approval
Full Lift Safety Valve Si 6102 (Open Bonnet) Si 6302 (Closed Bonnet) until PN 40
Full Lift Safety Valve Si 6103 (Open Bonnet) Si 6303 (Closed Bonnet) until PN 160
Function Protecting the system against excessive pressure Application Chemical plants, petrochemical plants and low pressure steam, liquids, heating technology Design h Construction: angle-type valve h Size: DN 20 until 200 h Connections: flanges h Seat-: 16-155 mm h Max. set pressure: 16 bar h Characteristic: full lift h Function: +5%/-10% gas/steam +10%/-20% liquids h Material: GG h Mounting position: vertical h Perm. temp.: -10C until +300C h With press fit seat bush h Discharge coefficient w=0.78
Function Protecting the system against excessive pressure Application Chemical plants, petrochemical plants and low pressure steam, liquids
Function Protecting the system against excessive pressure Application Chemical plants, petrochemical plants and energy generation systems (water steam)
Design h Construction: angle-type valve h Size: DN 20 until 200 h Connections: flanges h Seat-: 16-155 mm h Max. set pressure: 40 bar h Characteristic: full lift h Function: +5%/-10% gas/steam +10%/-20% liquids h Materials: GS, CrNi, CrNiMo h Mounting position: vertical h Perm. temp.: open bonnet GS: -10C until +400C until 450C CrNi: -196C until +300C CrNiMo: -60C until +400C h With press fit seat bush h Discharge coefficient w=0.78
Design h Construction: angle-type valve h Size: DN 20 until 400 Connections: flanges, welded end at the inlet h Seat-: 16-280 mm h Max. set pressure: 62 bar h Characteristic: full lift h Funktion: +5%/-10% gas/steam +10%/-20% liquids h Materials: GS,CrNi, CrMo and CrNiMo h Mounting position: vertical h Perm. temp.: open bonnet GS: -10C until +400C until +450C CrNi: -196 C until +300C CrNiMo: -60C until +400C CrMo: -10C until +400C unti l+550C h With screwed and welded massive inlet pipe h Discharge coefficient wmax = 0.78 Approvals h TV-Type Test Approval
Full Lift Safety Valve Si 6104 (Open Bonnet) Si 6304 (Closed Bonnet) until PN 160
Full Lift Safety Valve Si 6105 (Open Bonnet) Si 6305 (Closed Bonnet) untilPN 400
Function Protecting the system against excessive pressure Application Chemical plants, petrochemical plants and energy generating systems (water steam) Design h Construction: angle-type valve h Size: DN 25 until 300 h Connections: flanges, welded end at the inlet h Seat-: 16-180 mm h Max. set pressure: 95 bar h Characteristic: full lift h Function: +5%/-10% gas/steam +10%/-20% liquids h Materials: GS,CrNi, CrMo and CrNiMo h Mounting position: vertical h Perm. temp.: open bonnet GS: -10C until +400C until +450C CrNi: -196 C until +300C CrNiMo: -60C until +400C CrMo: -10C until +400C until +550C h With screwed and welded massive inlet pipe h Discharge coefficient wmax = 0.78
Function Protecting the system against excessive pressure Application Chemical plants, petrochemical plants and energy generating systems (water steam) Design h Construction: angle-type valve h Size: DN 25 until 400 h Connections: flanges, welded end at the inlet h Seat-: 16-255/280 mm h Max. set pressure: 240 bar h Characteristic: full lift h Function: +5%/-10% gas/steam +10%/-20% liquids h Materials: GS and CrMo h Mounting position: vertical h Perm. temp.: open bonnet GS: -10C until +400C until +450C CrMo: -10C until +400C until +550C h With screwed and welded massive inlet pipe h Discharge coefficient wmax = 0.78
Function Protecting the system against excessive pressure Application Steam systems and power stations
Design h Construction: angle-type valve h Size: DN 125 until 300 h Connections: flanges, welded end at the inlet h Seat-: 77-180 mm h Max. set pressure: 115 bar h Characteristic: full lift h Function: +5%/-10% gas/steam h Materials: GS, CrMo h Mounting position: vertical h Perm. temp.: GS: -10C until +450C CrMo: -10C until +550C h With screwed and welded massive inlet pipe h Discharge coefficient wmax = 0.81
Approvals h TV-Type-Approval
Approvals h TV-Type-Approval
Approvals h TV-Type-Approval
Function Protecting the system against excessive pressure Application Chemical plants, petrochemical plants, power stations Design h Construction: h Size: h Connections: h Seat coefficient: h Seat-: h Max. set pressure:
Function Protecting the system against excessive pressure Application Chemical plants, petrochemical plants, power stations Design h Construction: h Size: h Connections: h Seat coefficient: h Seat-: h Max. set pressure:
Function Protecting the system against excessive pressure Application Chemical plants, petrochemical plants, power stations Design h Construction: h Size: h Connections: h Seat coefficient: h Seat-: h Max. set pressure:
angle-type valve 1-8 inch / DN 25 until 200 flanges D until T 13.6 - 156.4 mm 414 bar
angle-type valve 1-8 inch / DN 25 until 200 flanges D until T 13.6 - 156.4 mm 414 bar
angle-type valve 1-8 inch / DN 25 until 200 flanges D until T 13.6 - 156.4 mm 414 bar
h Characteristic: full lift/normal h Function: +10%/ -7% gas/steam +10%/ liquids acc. to ASME VIII, +10%/-10% gas/steam +10%/-20% liquids acc. toDIN/AD/TRD h Materials: GS/WCB, CrMo/WC6 and CrNiMo/CF8M h Mounting position: vertical h Perm. temp.: -268C until +538C h With nozzle pipe h With adjusting ring h Construction according to API 526 h Discharge coefficient w= 0.86 gas/steam w= 0.68 liquids Approvals h ASME-Approval h TV-Type Test Approval Technical Data Sheet P3112e
h Characteristic: full lift/normal h Function: +10%/ -7% gas/steam +10%/ liquids acc. to ASME VIII, +10%/-10% gas/steam +10%/-20% liquids acc. toDIN/AD/TRD h Materials: GS/WCB, CrMo/WC6 and CrNiMo/CF8M h Mounting position: vertical h Perm. temp.: -268C until +538C h With nozzle pipe h With adjusting ring h Construction according to API 526 h Discharge coefficient w= 0.86 gas/steam w= 0.68 liquids Approvals h ASME-Approval h TV-Type Test Approval Technical Data Sheet P3112e
h Characteristic: full lift/normal h Function: +10%/ -7% gas/steam +10%/ liquids acc. to ASME VIII, +10%/-10% gas/steam +10%/-20% liquids acc. toDIN/AD/TRD h Materials: GS/WCB, CrMo/WC6 and CrNiMo/CF8M h Mounting position: vertical h Perm. temp.: -268C until +538C h With nozzle pipe h With adjusting ring h Construction according to API 526 h Discharge coefficient w= 0.86 gas/steam w= 0.68 liquids Approvals h ASME-Approval h TV-Type Test Approval Technical Data Sheet P3112e
Safety Valve with Tightening Foil Type SiF 130.000 Type SiF 140.000 (Bellows)
Function Securing the system against overpressure with highest tightness requirements and at the same time vacuum tightness. Application Chemical plants, preferably thermal oil
Function Securing the system against overpressure with highest tightness requirements and at the same time vacuum tightness Application Chemical plants whose safety pressure is especially low Design h Model: Angle valve h Model size: DN 20 - 80 h Connections: In accordance with all standards and factory standards h Seat-: 20 to 80 mm h max. set pressure: 40 bar h Materials: GS, CrNiMo and others h Installed position: Variable h Allowable temperature GS -30 C to 400 C (with appropriate choice of material -196 C to 550 C) h Massive inlet nozzles with sealing foil insert h Discharge coefficient w= 0,25 Technical Data Sheet P 3114e
Design h Model: Angle valve h Model size: DN 25 and DN 50 h Connections: In accordance with all standards and factory standards h Seat-: 25 and 50 h max. set pressure: 40 bar h Materials: GS, CrNiMo h Installed position: Variable h Allowable temperature GS-C 25: -30 C to 400 C 1.4571: -75 C to 400 C h Massive inlet nozzles with sealing foil insert h Discharge coefficient w= 0,15 Technical Data Sheet P 3114e
Safety Valve with Tightening Foil Type SiF 150.000 Type SiF 160.000 (Bellows)
Safety Valve (Topseal) Type SiT 250.000 Type SiT 260.000 (Bellows)
Function Securing the system against overpressure with highest tightness requirements and at the same time vacuum tightness. Application For gases and vapours in all industrial process systems, nuclear technology Design h Model: Angular h Model size: DN 25 - 300 h Connections: In accordance with all standards and factory standards h Seat-: 27 to 275 mm h max. set pressure: 400 bar h Materials: GS, CrNiMo and others h Installed position: Variable h Allowable temperature: GS: -30 C to +400 C (with appropriate choice of material -196 C to 550 C) h Massive inlet nozzles with sealing foil insert h Discharge coefficient w= 0,35 Technical Data Sheet P 3114e
Function Securing the system against overpressure with high tightness as well as during repeated actuation Application Chemical plants and nuclear technology
Design h Model: Angular h Model size: DN 6 - 300 h Connections: In accordance with all standards and factory standards h Seat-: 6 to 300 mm h max. set pressure: 160 bar h Materials: GS, CrNiMo and others h Installed position: Variable h Allowable temperature: GS: -30 C to +400 C (with appropriate choice of material -196C to 550C) h Massive inlet nozzles, disc with highly effective seal ring h Discharge coefficient w= 0,46
Blocking (B)
Bellows (.16)
Changeover Valve
Function Alternate changeover of one to two outlets in one operating or standby position each time Application Chemical plants, petrochemical systems, refineries Design h Size: DN20 - 300 mm/DN 20 - 150 h Max. operating pressure:40 bar / 160 bar h Materials: GS, CrNi, CrNiMo and CrMo other materials on demand h Spindle seal with stuffing box or additionally with a bellow h Inlet blocking: One changeover valve on the inlet of two safety valves h Inlet and outlet blocking:Two changeover valves connected via a chain, one changeover valve each on the inlet and outlet of two safety valves Technical Data Sheet P3113e
Function Protection of the plant against pressure exceeding: by means of additional installations a self-operating spring loaded safety valve becomes an assisted safety valve.
Function h Application of a pneumatic supplementary force in opening and closing direction h No negative influence on the pure spring loaded safety valve functioning in case of a failure of the air supply (special spring)
Function Discharge of the loading air when reaching the adjusted pressure, usually the set pressure
Application h High demands with regard to: - stable functioning - tightness until reaction - small closing pressure differences - accurate reaction h Testability of the safety valves within the system Design h With one control unit it is possible to operate one or more safety valves h Operation possible with or without lifting air h Lifting below the spring test pressure by manual action on site or by external electrical signal h For the safety function only one auxiliary energy (pneumatic) is required Approvals h TV-Type Test Approval
Application Can be mounted afterwards to all safety valves of the series Si 61/ 6302...06 or Si 81/83/8402...07
Application Operation of the safety valves with mounted on differential surface double piston or safety valve SiZ 2507 with integrated differential surface piston, respectively
Design h 5 sizes h Double piston with applied lifting air h Piston with free run in direction to the spindle in case of a failure in the air supply
Design h Three times redundant h Testability of reliability during operation h The pressure switches can be checked during operation
Approvals
Function Protecting the systems against excessive pressure Application (nuclear power stations) Type pressurized water reactor h Primary cycle-Safety valve h Pressure retainer - relief valve h Bypass of the low pressure turbine Type boiling water reactor h Live steam protection h Bypass of the low pressure turbine Design h Type: angle-type valve h Size: DN 100 - 700 h Max. pressure:160 bar h Materials: GS, CrNiMo h Seat-: 63 - 500 mm h Opening time: 100 - 200 ms h Mounting position: vertical h Function# principle: main valve with system medium in accordance with the load principle h High tightness until reaction h Load principle of operation by system medium with long opening times h Actuation by several different, independent control valves
Application (nuclear power stations) Type pressurized water reactor h Primary cycle-Safety valve h Pressure retainer - relief valve h Bypass of the low pressure turbine Type boiling water reactor h Live steam protection h Bypass of the low pressure turbine Design h Spring loaded safety valve h Spring loaded safety valve with limited and adjustable magnetic supplementary loading (circuit opening connection) h Spring loaded control valve with magnetic supplementary loading (circuit opening connection) h Solenoid control valve as spring loaded control valve with spring with higher adjustment and lifting solenoid in circuit closing connection h Spring loaded control valve with magnetic supplementary loading and with magnetic lifting h Spring loaded control valve with pneumatic supplementary loading h Hydraulically operated control valve h Bellows as assistance for opening h Open position only depending on the pressure and not on the flow Technical Data on Demand
Function Protecting the system against excessive pressure with very high discharge capacity as well as controlled opening in sliding pressure operation Application Conventional power stations:reheater
Function h Protecting the system against excessive pressure with very high discharge capacity h Floating pressure control Application Conventional power stations:reheater
Application h Conventional power stations: drum, superheater, reheater h Nuclear power stations:steam generator protection on the secondary side Design h Type: angle-type valve h Size: DN 50 - 300 h Connections: weld end inlet and outlet, flange possible h Max. pressure:280 bar h Function: +5%/-7% h Materials: GS, CrMo h Seat-: 36 - 200 mm h Mounting position: vertical h Perm. temp.: 560C h Control: pneumatic PC 53 or PC 50 h Compact design h Belleville spring with spherical centering h Easily accessible for service operations by lifting off the complete upper part of the valve at the bayonet fixing h Integrated pneumatic piston as differential piston h In case of a breakdown of the auxiliary energy function as self-operated spring loaded safety valve
Design h Type: angle-type valve h Size: DN 200 - 400 h Connections: weld end inlet and outlet h Max. pressure:100 bar h Function: +5%/-7% h Materials: GS, CrMo h Seat-: 110 - 280 mm h Mounting position: vertical h Perm. temp.: 560C h Control: pneumatic PC 54/electropneumatic: EPC 5400 with MP 5356 (floating pressure control possible) h Compact design h Belleville spring with spherical centering h Easily accessible for service operations by lifting off the complete upper part of the valve at the bayonet fixing h Integrated pneumatic piston as differential piston h In case of a breakdown of the auxiliary energy function as self-operated spring loaded safety valve Approvals h TV-Type Test Approval Technical Data Sheet P3302e
Design h Type: angle-type valve h Size: DN 250 - 500 h Connections: weld end inlet and outlet h Max. pressure: 80 bar h Materials: GS, CrMo, F91, E911 h Seat-: 150 - 400 mm h Mounting position: vertical h Perm. temp.: 650C h Control: electrohydraulic with MP 5356 h In combination with HDU-connection to the central hydraulic possible
Spring Loaded Safety Valves with Special Design for Power Stations
Proportional Lift Spring Loaded Safety Valve in Accordance with ASME III - Requirements
Function Protecting the system against excessive pressure Application Nuclear power stations: Avoiding pressure hammers in water bearing systems when blowing off the safety valve Design h Type: angle-type valve h Size: DN 25 - 80 h Connections: flanges h Max. set pressure:200 bar h Function: opens proportionally to the increase in pressure h Materials: CrNiMo/316Ti h Seat-: 16 - 42 mm h Mounting position: vertical h Perm. temp.: 300C h Stable functioning by mechanical vibration dampers h Bellows h Certification in accordance with ASME III
Function Protecting the system against excessive pressure Application Nuclear power stations pressurized water reactor: Protection of the steam generator (secondary)
Design h Type: angle-type valve h Size: DN 80 - 250 h Connections: flanges or weld end h Max. pressure:60 bar h Function: +3% / -5% h Materials: GS/WCB h Seat-: 56 - 168 mm h Mounting position: vertical h Perm. temp.: 430C h Compact design h Belleville spring with spherical centering h Easily accessible for service activities by lifting off the complete upper valve section at the bayonet fixing h Pneumatic lifting h Certification in accordance with ASME III Approvals Certification in compliance with TSSA acc. to ASME III requirements Technical Data Sheet P3202e
Approvals Certification in compliance with TSSA acc. to ASME III requirements Technical Data Sheet P3201e
Control Valves
HP-Bypass Station with Safety Function SiRA BH (with Parabolic Disc and Spindle Injection)
HP-Bypass Station with Safety Function SiRA BHT (with Parabolic Disc and Atomized Steam Injection)
HP-Bypass Station with Safety Function SiRA BHL (with Perforated Throttle Disc and Spindle Injection)
Function h Protection of the high pressure section of steam boilers against excessive pressure h Pressure and temperature control Application h Safety valve for the high pressure section of the boiler h Turbine Bypass for starting up and stopping steam generators and in case of failures
Function h Protection of the high pressure section of steam boilers against excessive pressure h Pressure and temperature control Application h Safety valve for the high pressure section of the boiler h Turbine Bypass for starting up and stopping steam generators and in case of failures
Function h Protection of the high pressure section of steam boilers against excessive pressure h Pressure and temperature control Application h Safety valve for the high pressure section of the boiler h Turbine Bypass for starting up and stopping steam generators and in case of failures
h h h h h
angular- /Z-form seat- 72 - 160 mm K-values from 160 m/h until 800 m/h Characteristic:linear Body: forged, materials and pipe connection in accordance with customer specification (T-piece for pipe can also be supplied) Injection: via spindle Throttling: controlled/uncontrolled Actuator: hydraulic Leakage rate:DIN 3230 part 3 - leakage rate 1 as well as ANSI/FCI 70-2 Class V possible Mounting position: vertical, horizontal and hanging
h h h h h
angular- /Z-form seat- 72 - 160 mm K-values from 160 m/h until 800 m/h Characteristic:linear Body: forged, materials and pipe connection in accordance with customer specification (T-piece for pipe can also be supplied) Injection: secondary atomized steam injection Throttling: controlled/uncontrolled Actuator: hydraulic Leakage rate:DIN 3230 part 3 - leakage rate 1 as well as ANSI/FCI 70-2 Class V possible Mounting position: vertical, horizontal and hanging
h h h h h
angular- /Z-form seat- 72 - 160 mm K-values from 100 m/h until 500 m/h Characteristic:linear/equal percentage Body: forged, materials and pipe connection in accordance with customer specification (T-piece for pipe can also be supplied) Injection: via spindle Throttling: sound reduced design controlled/uncontrolled Actuator: hydraulic Leakage rate:DIN 3230 part 3 - leakage rate 1 as well as ANSI/FCI 70-2 Class V possible Mounting position: vertical, horizontal and hanging
HP-Bypass Station with Safety Function SiRA BHsT (Design of Low Sound with Piston Disc and Atomized Steam Injection)
Function h Protection of the high pressure section of steam boilers against excessive pressure h Pressure and temperature control Application h Safety valve for the high pressure section of the boiler h Turbine Bypass for starting up and stopping steam generators and in case of failures
Application h High pressure turbine Bypass without safety function for starting up or stopping steam boilers, respectively h Steam transfer in case of turbine failure h Steam conditioning for process steam lines Design h Type: h Size: h Capacity: h h
Application h Medium-/low pressure turbine Bypass without safety function to the condenser h Steam transfer in case of turbine failure h Steam conditioning for process steam lines Design h Type: h Size: h Capacity: h h
h h h h h
angular/Z-form seat- 72 - 160 mm K-values from 100 m/h until 500 m/h Characteristic:linear/equal percentage Body: forged, materials and pipe connection in accordance with customer specification (T-piece for pipe can also be supplied) Injection: secondary atomized steam injection Throttling: sound reduced design via four controlled throttle stages Actuator: hydraulic Leakage rate:DIN 3230 part 3 - leakage rate 1as well as ANSI/FCI 70-2 Class V possible Mounting position: vertical, horizontal and hanging
h h h h
angular/Z-form seat- 28 - 200 mm K-values from 8 m/h until 800 m/h Characteristic:linear/equal percentage Body: forged, materials and pipe connection in accordance with customer specification Injection: secondary atomized steam injection or controlled pressure atomizing or spindle injection with atomized steam Throttling: controlled/uncontrolled Actuator: hydraulic, electrical or pneumatic Leakage rate:DIN 3230 part 3 - leakage rate 1as well as ANSI/FCI 70-2 Class V possible Mounting position: vertical, horizontal and hanging
h h h h
angular/Z-form seat- 72 - 450 mm K-values from 50 m/h until 400 m/h Characteristic:linear/equal percentage Body: forged and weldedd materials and pipe connection in accordance with customer specification Injection: secondary atomized steam injection or controlled pressure atomizing or spindle injection with atomized steam Throttling: controlled/uncontrolled Actuator: hydraulic, electrical or pneumatic Leakage rate:DIN 3230 part 3 - leakage rate 1as well as ANSI/FCI 70-2 Class V possible Mounting position: vertical, horizontal and hanging
High Pressure Steam Conditioning Valve with Safety Quick Closing Function DDE
Medium-/Low Pressure Steam Conditioning Valve with Safety Quick Closing Function DDE
Function h Pressure and temperature control h Safety shut-off function for secondary systems
Function h Pressure and temperature control for steam generators and process steam lines/industrial applications h Safety shut-off function for secondary systems
Application h High pressure turbine Bypass with safety function for starting up or stopping steam generators, respectively h Steam transfer in case of turbine failure h Steam conditioning for process steam lines Design h Type: h Size: h Capacity: h h h h h h h h
Application h Turbine Bypass with safety function for starting up or stopping steam generators, respectively h Steam transfer in case of turbine failure h Steam conditioning for process steam lines Design h Type: h Size: h Capacity: h h h h h h h h
angular / Z-form seat- 28 - 200 mm K-values from 8 m/h until 800 m/h Characteristic:linear/equal percentage Body: forged, materials and pipe connection in accordance with customer specification Steam filter: for SAV-function (3mm hole diameter) Injection: secondary atomized steam injection, controlled pressure atomizing Throttling: controlled/uncontrolled Actuator: hydraulic or pneumatic Leakage rate:DIN 3230 part 3 - leakage rate 1 as well as ANSI/FCI 70-2 Class V possible Mounting position: vertical, horizontal and hanging
angular / Z-form seat- 72 - 450 mm K-values from 50 m/h until 4500 m/h Characteristic:linear/equal percentage Body: forged, weld connection in accordance with customer specification Steam filter: for SAV-function (3mm hole diameter) Injection: secondary atomized steam injection, controlled pressure atomizing Throttling: controlled/uncontrolled Actuator: hydraulic or pneumatic Leakage rate:DIN 3230 part 3 - leakage rate 1 as well as ANSI/FCI 70-2 Class V possible Mounting position: vertical, horizontal and hanging
angular / Z-form seat- 28 - 200 mm K-values from 8 m/h until 800 m/h Characteristic:linear/equal percentage Body: forged, materials and pipe connection in accordance with customer specification Throttling: controlled/uncontrolled Actuator: hydraulic, electrical or pneumatic Leakage rate:DIN 3230 part 3 - leakage rate 1 as well as ANSI/FCI 70-2 Class V possible Mounting position: vertical, horizontal and hanging
Medium and Low Pressure Reducing Valve with Quick Closing Safety Function DBE
Function Pressure and rate control for steam generators, process steam lines and industrial plants
Function h Pressure and rate control for steam generators, process steam lines and industrial plants h Safety shut-off function for secondary systems Application Vaporization of feed water reservoirs, soot blowers, etc.
Application High pressure Bypass valve without steam cooling as start-up reducing station
h h h h
angular / Z-form seat- 72 - 450 mm K-values from 50 m/h until 4500 m/h Characteristic:linear/equal percentage Body: forged, weld or cast steel design, respectively, materials and pipe connection in accordance with customer specification Throttling: controlled/uncontrolled Actuator: hydraulic, electrical or pneumatic Leakage rate:DIN 3230 part 3 - leakage rate 1 as well as ANSI/FCI 70-2 Class V possible Mounting position: vertical, horizontal and hanging
h h h h h
angular seat 100 - 500 mm K-values from 100 m/h until 5000 m/h Characteristic:linear/equal percentage Body: cast steel, materials and pipe connection in accordance with customer specification Throttling: controlled/uncontrolled Steam filter: for SAV-function (3mm hole diameter) Actuator: hydraulic, electrical or pneumatic Leakage rate:DIN 3230 part 3 - leakage rate 1 as well as ANSI/FCI 70-2 Class V possible Mounting position: vertical, horizontal and hanging
h h h h h
angular seat- 100 - 500 mm K-values from 100 m/h until 5000 m/h Characteristic:linear/equal percentage Body: cast steel, materials and pipe connection in accordance with customer specification Throttling: controlled/uncontrolled Steam filter: for SAV-function (3mm hole diameter) Actuator: hydraulic, electrical or pneumatic Leakage rate:DIN 3230 part 3 - leakage rate 1 as well as ANSI/FCI 70-2 Class V possible Mounting position: vertical, horizontal and hanging
Function h Shut-off/protection of the secondary steam lines against excessive pressure and temperature h Level protection Application h Important steam systems h Steam tappings h Feed water reservoirs, etc.
Function h Shut-off/protection of the secondary steam lines against excessive pressure and temperature h Level protection Application h Condensers and heat exchangers h Steam tappings, etc.
angular seat- 50 - 450 mm forged, material and pipe connection in accordance with customer specification Steam filter: for SAV-function (3mm hole diameter) Actuator: hydraulic or pneumatic, for SAV-function with closing spring Leakage rate:DIN 3230 part 3 - leakage rate 1 as well as ANSI/FCI 70-2 Class V possible Mounting position: vertical, horizontal and hanging
angular
cross valve seat- 100-500 forged, material and pipe connection in accordance with customer specification electrical or hydraulic
forged, material and pipe connection in accordance with customer specification Steam filter: for SAV-function (3mm hole diameter) Actuator: hydraulic or pneumatic, for SAV-function with closing spring Leakage rate:DIN 3230 part 3 - leakage rate 1 as well as ANSI/FCI 70-2 Class V possible Mounting position: vertical, horizontal and hanging
h Actuator:
h Leakage rate:DIN 3230 part 3 - leakage rate 1 as well as ANSI/FCI 70-2 Class V possible h Mounting position: vertical or horizontal
Application h Temperature control in combination with water quantity control at the steam conditioning station and spraywater systems h Water quantity control at the temperature control of superheaters and reheaters of steam generators Design h Type: h h h h h h h h
Application h Temperature control in combination with water quantity control at the steam conditioning station and spraywater systems h Water quantity control at the temperature control of superheaters and reheaters of steam generators Design h Type: h Size: h Capacity: h h h h h h
angular, transition and Z-for Size: Seat- 18 - 50 mm Capacity: K-values from 1 m/h until 45 m/h Characteristic:linear/equal percentage Body: forged, material and pipe connection in accordance with customer specification Throttling: depending on the pressure rating, max. four stages Actuator: hydraulic, electrical or pneumatic Leakage rate:DIN 3230 part 3 - leakage rate 1 as well as ANSI/FCI 70-2 Class V possible Mounting position: vertical, horizontal and hanging
angular DN 25-150 K-values from 1 m/h until 100 m/h Characteristic:linear/equal percentage Body: cast steel, material and pipe connection in accordance with customer specification Throttling: depending on the pressure rating, max. four stages Actuator: hydraulic, electrical or pneumatic Leakage rate:DIN 3230 part 3 - leakage rate 1 as well as ANSI/FCI 70-2 Class V possible Mounting position: vertical, horizontal and hanging
angular, transition and Z-form Seat- 18 - 50 mm K-values from 10 m/h until 80 m/h forged, material and pipe connection in accordance with customer specification
h Leakage rate:DIN 3230 part 3 - leakage rate 1 as well as ANSI/FCI 70-2 Class V possible h Mounting position: vertical, horizontal and hanging
Function h Pressure and rate control for steam generators h Safety blocking function for secondary systems
Application h Temperature control in combination with the steam conditioning station and spraywater cooling h Temperature control of superheaters and reheaters of steam generators
Application h Turbine Bypass with/without safety function for starting and stopping steam boilers h Steam transfer in case of turbine failure h Steam transfer for process steam lines
Application h Bypass valve as starting-up reducing station with particular sound requirement h Steam tapping
Z-form Seat- 18 - 50 mm K-values from 1.4 m/h until 50 m/h Characteristic:linear/equal percentage Body: forged, material and pipe connection in accordance with customer specification Throttling: controlled/uncontrolled Actuator: hydraulic, electrical or pneumatic Leakage rate:DIN 3230 part 3 - leakage rate 1 as well as ANSI/FCI 70-2 Class V possible Mounting position: vertical, horizontal and hanging
as agreed upon Seat- 18 - 50 mm K-values from 25 m/h until 4500 m/h Characteristic:linear/equal percentage Body: forged, material and pipe connection in accordance with customer specification Throttling: controlled/uncontrolled Actuator: hydraulic, electrical or pneumatic Leakage rate:DIN 3230 part 3 - leakage rate 1 as well as ANSI/FCI 70-2 Class V possible Mounting position: vertical, horizontal and hanging
transition/Z-valve Seat- 18 - 50 mm
h Characteristic:linear/equal percentage h Body: forged, material and pipe connection in accordance with customer specification h Throttling: controlled/uncontrolled h Actuator: hydraulic, electrical or pneumatic h Leakage rate:DIN 3230 part 3 - leakage rate 1 as well as ANSI/FCI 70-2 Class V possible h Mounting position: vertical, horizontal and hanging Technical Data on Demand
Control Unit PC 50 PC 53 PC 54
Function Discharge of the loading air when reaching the adjusted pressure, generally the set pressure
Function Discharge of the loading air when reaching the adjusted pressure, generally the set pressure and controlled opening in sliding pressure operation
Function h Measuring of the operation pressure and release of an electrical signal while reaching the response pressure (three times redundant) h Testing of the safety functions Application Signalisation of the safety function of the electro-pneumatic and hydraulic control
Application Operation of the safety valves with mounted-on differential surface double piston or safety valve SiZ 2507 with integrated differential surface piston
Application h Operation of the safety valve SiZ 2507 with integrated single piston h Signalisation for controlled opening in the sliding pressure operation via process control technique h Signalisation of the safety functions via the measuring and testing unit MP 5356 Design h 3-times redundant h Testability of function during operation
Design h 3-times redundant h Testability of function during operation h Pressure switches can be checked during operation
Design h 3-times redundant h Testability of function during operation h Pressure switches can be checked during operation
Approvals h TV-Type Test Approval in connection with electo-pneumatic and hydraulic control Technical Data Sheet P3307e
Function Isolation of mass flows Application Steam and liquids Design h Model: Straight-through pattern with flanges or weld ends welded-on ends h Model size: DN 50 - DN 1200 PN 10 - PN 25 h Housing: Die forged and/or pressed sheet steel half-shells h Materials: 1.0460; 1.5415; 1.7335 and/or special materials acc. DIN and ASME h Drive: Pneumatic, electric, hydraulic and with handwheel h Acc. EN 558-1or ASME, face-to-face and end-to-end dimensions Technical Data Sheet P3602e
Function Isolation of mass flows Application Steam and liquids Design h Model: Straight-through pattern with flanges or weld ends h Model size: DN 50 - DN 1200 PN 40 - PN 100 h Housing: Die forged and/or as pipe base design h Materials: 1.0460; 1.5415; 1.7335 and/or special materials acc. DIN and ASME h Drive: Pneumatic, electric, hydraulic and with handwheel h Acc. EN 558-1 or ASME, face-to-face and end-to end dimensions
Function Isolation of mass flows Application Steam and liquids Design h Model: Straight-through pattern with flanges or weld ends h Model size: DN 50 - DN 500 h Housing: Block forged and welded h Materials: 1.0460; 1.6368; 1.5415; 1.7335; 1.7380; 1.4903; 1.4905 and/or special materials acc. DIN and ASME h Drive: Pneumatic, electric, hydraulic and with handwheel
Function Isolation of mass flows Application Steam and liquids Design h Model: Straight-through pattern with flanges or weld ends h Model size: DN 50 - DN 1200 all pressure stages h Housing: Forged for every area of use and fail-safe design h Materials: 1.0460; 1.5415; 1.7335 and/or special materials acc. DIN and ASME h Drive: Pneumatic, electric, hydraulic and with handwheel
Function Prevention of return of mass flows Application Steam and liquids Design h Model: Straight-through pattern with flanges or weld ends welded-on ends h Model size: DN 50 - DN 800 PN 40 - PN 100 h Housing: Die forged and/or as pipe base design h Materials: 1.0460; 1.5415; 1.7335 and/or special materials acc. DIN and ASME h Face-to-face or end-to-end dimensions acc. EN 558-1or ASME h Special model: Pneumatic, hydraulic drive Technical Data Sheet P3603e
Function Prevention of return of mass flows Application Steam and liquids Design h Model: Straight-through pattern with weld ends h Model size: DN 50-DN 500 h Housing: Block forged and welded h Materials: 1.0460; 1.6368; 1.5415; 1.7335; 1.7380; 1.4903; 1.4905 and/or special materials acc. DIN and ASME h Special model: Pneumatic, hydraulic drive
Function Protection against dirt infront of valves, pumps and fittings Application Steam and liquids, gases Design h Model: Straight-through pattern h Model size: DN 10 - 100 h Pressure Range: PN 250 - 500 Class 900 - 2500 h Temperature: -196 C - +650 C h Materials: 1.0460; 1.5415; 1.7335; 1.7380; other materials on demand h Connections: Flanges, weld ends
Application Steam and liquids, gases Design h Model: Straight-through pattern h Model size: DN 10 - 100 h Pressure Range: PN 250 - 500 Class 900 - 2500 h Temperature: -196 C - +650 C h Materials: 1.0460; 1.5415; 1.7335; 1.7380; other materials on demand h Connections: Flanges, weld ends h Drive Handwheel, gears, electrical or pneumatic drive Technical Data Sheet P 3604e
Application Steam and liquids, gases Design h Model: Straight-through pattern h Model size: DN 10 - 100 h Pressure Range: PN 250 - 500 Class 900 - 2500 h Temperature: -196 C - +650 C h Materials: 1.0460; 1.5415; 1.7335; 1.7380; other materials on demand h Connections: Flanges, weld ends
Function Independent control of the low pressure in case of inhomogeneous extraction quantity by the control of the supplied volume from the high pressure network Application Water supply systems Design h Size: DN 65-400 h Max. pressure: 40 bar h Materials: GG, GGG h Body enamelled inside h Insert chemically nickel-plated h Piston control via Venturi nozzle and with spring loading h Easy to maintain Technical Data Sheet P3501e
Function Pressure keeping in the water pipe net for cold water by permanent control of the discharge flow quantity if the nominal pressure is exceeded Application Water supply systems Design h Size: DN 65-400 h Max. pressure:25 bar h Materials: GG, GGG h Body enamelled inside h Piston control via Venturi nozzle and with spring loading h Easy to maintain
Service
For every application we offer a wide range of highest-quality service activities The activities performed by our valves service are applicable for shut-off, safety and control valves. Of course, this is also true for valves made by other manufacturers. Spare Parts Service h Demand analysis at the customers site h Availability of all common parts on stock h Rapid service / 24-hour-service h Guaranteed long-term spare parts supply Repair at Bopp & Reuther h Damage analysis h Repair h Modernization h Reconstruction Mounting on Site h Commissioning h Maintenance h Repair h Mobile testing of safety valves
An efficient spare parts service - the basis of a quick service Owing to our comprehensive archives and a well-considered identification system for the components manufactured by us, we supply spare parts of original design. Thus, we are able, even for plants which are 30 years old or older, to provide the required spare parts. We have a sufficiently great number of all common spare parts, in particular gaskets, on stock so that they may also be delivered within a short time. If a spare part must be manufactured as single piece certain production capacity will of course be reserved.
Repair activities and general overhaul at Bopp & Reuther. If a repair on site is impossible we will carry it out in our own service shop. There, we are also able to perform general overhaul operations of your valve. Such an overhaul, the result of which is the same as with a new valve regarding functionability and work life, comprises the following steps: h Visual control by our specialist personnel h Determination of the scope of repair and of the costs h A quotation is submitted to the customer h After release by the customer the repair activities are carried out h Final test by our quality assurance The repair activities are subject to a comprehensive quality assurance, which ranges from the testing of the materials to be processed over the complete production testing until the final functional tests.
Information P3701e
Mounting on Site
Our employees qualification safeguards the efficiency and the high technical level of our service. The well-founded professional formation and permanent training of our service employees are an essential precondition for the high quality of our performance. Together with a careful planning the qualification of our service team guarantees the technically perfect and economic execution of the service activities. Our service technicians are equipped with all special tools and spare parts necessary for repair on site. Thus, the repair of valves can be made expertly and rapidly, permitting a short-term reoperation.
Bopp & Reuther Sicherheits- und Regelarmaturen GmbH Carl-Reuther-Strae 1 D-68305 Mannheim Postfach 31 01 06 D-68261 Mannheim Telefon: 0621-749 0 Tefax: 0621-749 1800 e-mail: SalesS@SR.BoppuReuther.com Internet: www.SR.BoppuReuther.com