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COMPONENTS FOR DOMESTIC WATER SYSTEMS

This diagram is just an indication

12

MIX CALEFFI COLD HOT

COLD

HOT
COLD

7 XAM

NIM

6
698523237

SERIES Pre-adjustable pressure reducing valves 5350, 5351 Pressure reducing valves 5360, 5362, 5365, 5366, 537 Pressure reducing and stabilising valves 539, 576, 578 Inclined pressure reducing valves 5330, 5331, 5332, 5334, 5335, 5336, 5337, 5338, 5339 Strainers cartridges and housing 5370 Check valves, ROBOCHECK 3037, 3038 Water hammer arresters, ANTISHOCK 525 Ball valves with built-in check valve, BALLSTOP 3230, 332, 333, 334 Electronic mixing valve with programmable thermal disinfection, LEGIOMIX 6000, 6001 Unit for temperature control and thermal disinfection, LEGIOFLOW 6005 Anti-scald device / Timer for valve operation 6001, 6002 Thermostatic regulator 116, 118 Thermostatic mixing valves for small applications 520, 522, 521 Anti-scald thermostatic mixing valves 5213, 5217 Anti-scald tempering and thermostatic mixing valves 5213 Anti-scald thermostatic mixing valves for wash-hand basin 601, 602 Thermostatic mixing valves for medium-large applications 5230 Thermostatic mixing valve for large applications 524 Hydraulic safety groups for hot water storage heaters 5261, 319 Temperature and pressure relief valve 309 Welded expansion vessel and flow limiter 5557, 534 Pre-assembled distribution manifolds 360, 354, 3642, 3641, 5991, 5993 Anti-freeze devices, ICECAL 603

CALEFFI CALEFFI

NF NF

6 PRE-ADJUSTABLE PRESSURE REDUCING VALVES 5350


tech. broch. 01085

5350
Pressure reducing valve with self-contained replaceable cartridge. dezincification resistant alloy body. With pressure regulating scale for manual pressure adjustment. 22 mm with compression ends. Max. upstream pressure: 25 bar. Downstream setting pressure range: 16 bar. Max. working temperature: 60C.

Pressure reducing valve with self-contained replaceable cartridge. dezincification resistant alloy body. With pressure regulating scale for manual pressure adjustment. Male union connections. Max. upstream pressure: 25 bar. Downstream setting pressure range: 16 bar. Max. working temperature: 60C. Certified to EN 1567.

AS 1357.2 WMKA 02467

With 1/4 F pressure gauge connection


Code

535022 With pressure gauge 010 bar


Code

22

10

5351
1 1 1 1 5 5 5 5

tech. broch. 01085

535041 535051 535061 535075

1/2 3/4 1 1 1/4 with 1 reduced cartridge

With 1/4 F pressure gauge connection


Code

535040 535050 535060 535074

1/2 3/4 1 1 1/4 with 1 reduced cartridge

1 1 1 1

5 5 5 5

Pressure reducing valve with self-contained replaceable cartridge. Brass body. With pressure regulating scale for manual pressure adjustment. Stainless steel filter cartridge with transparent housing. Male union connections. Max. upstream pressure: 25 bar. Downstream setting pressure range: 16 bar. Max. working temperature: 40C. Strainer mesh size : 0,28 mm. Certified to EN 1567. With replacement strainer and key to service strainer and cartridge.

5350

tech. broch. 01085

Pressure reducing valve with self-contained replaceable cartridge. dezincification resistant alloy body. With pressure regulating scale for manual pressure adjustment. Male union connections. Max. upstream pressure: 25 bar. Downstream setting pressure range: 16 bar. Max. working temperature: 60C. Certified to EN 1567.

With stainless steel pressure gauge 010 bar


Code

535141 535151 535161

1/2 3/4 1

1 1 1

5 5 5

With 1/4 F pressure gauge connection


AS 1357.2 WMKA 02467

Code

535141 535151 535161 With pressure gauge 010 bar


Code

1/2 3/4 1

1 1 1

5 5 5

5350
1 1 1 4 4 4
Code

535071 535081 535091

1 1/4 1 1/2 2

Replacement cartridge and key to service strainer and cartridge. For pressure reducing valves 5350 and 5351 series.

With 1/4 F pressure gauge connection


Code

535070 535080 535090

1 1/4 1 1/2 2

1 1 1

4 4 4

535004 535006 535017 535007 R52484

1/2 - 3/4 1 1 1/4 (535074 - 535075) 1 1/4 - 1 1/2 - 2


key to service strainer and cartridge

1 1 1 1 1

8 8

116

ACCREDITED

ISO 9001

FM 21654

ISO 9001 No. 0003

6 PRESSURE REDUCING VALVES 5360


tech. broch. 01026

5365

tech. broch. 01026

Pressure reducing valve with replaceable cartridge. dezincification resistant alloy body. Male union connections. Max. upstream pressure: 25 bar. Downstream setting pressure range: 0,56 bar. On request 610 bar. Max. working temperature: 80C. Certified to EN 1567.

Pressure reducing valve with replaceable cartridge. Bronze body. Male union connections. Max. upstream pressure: 25 bar. Downstream setting pressure range: 0,56 bar. On request 610 bar. Max. working temperature: 80C. Pressure gauge: upstream: 025 bar. Pressure gauge: downstream: 010 bar. Certified to EN 1567.

With pressure gauge 010 bar


Code

536041 536051 536061 536071 536081

1/2 3/4 1 1 1/4 1 1/2 without DVGW - SVGW certifications

1 1 1 1 1

5 5 5 4 4

With double pressure gauge in glycerine bath


Code

536581 536591

1 1/2 2

754,00 806,00

1 1

With 1/4 F pressure gauge connection


Code

With 1/4 F double pressure gauge connection 1/2 3/4 1 1 1/4 1 1/2 without DVGW - SVGW certifications 1 1 1 1 1 5 5 5 4 4
Code

536040 536050 536060 536070 536080

536580 536590

1 1/2 2

701,00 754,00

1 1

5366

tech. broch. 01026

5362

tech. broch. 01026

Pressure reducing valve with replaceable cartridge. dezincification resistant alloy body. Female connections. Max. upstream pressure: 25 bar. Downstream setting pressure range: 0,56 bar. Max. working temperature: 80C.

Pressure reducing valve with replaceable cartridge. Bronze body. Flanged connections, PN 16. To be coupled with flat counterflanges EN 1092-1. Max. upstream pressure: 16 bar. Downstream setting pressure range: 0,56 bar. On request 610 bar. Max. working temperature: 80C. Pressure gauge: upstream: 025 bar. Pressure gauge: downstream: 010 bar.

With pressure gauge 010 bar


Code

536241 536251 536261

1/2 3/4 1

1 1 1

5 5 5 With double pressure gauge in glycerine bath

With 1/4 F pressure gauge connection


Code

Code

536660 1/2 3/4 1 1 1 1 5 5 5

DN 65

1.632,00

536240 536250 536260

537
Soldering union connections.
Code Code

5360
Replacement cartridge for pressure reducing valves 5360, 5362, 5365 and 5366 series.

537015 537022 537028 537035

1/2 x 15 3/4 x 22 1 x 28 1 1/4 x 35

1 1 1 1

536004 536005 536007 536008

1/2 3/4 - 1 1 1/4 - 1 1/2 (5360) 1 1/2 (5365) - 2 - DN 65

142,10 161,15 108,00 203,70

1 1 1 1

ACCREDITED

ISO 9001

FM 21654

ISO 9001 No. 0003

117

6 PRESSURE REDUCING AND STABILISING VALVES 539


Pressure reducing valve. dezincification resistant alloy body. Supplied with two female - male fittings. Max. upstream pressure: 25 bar. Downstream setting pressure range: 16 bar. Max. working temperature: 80C. With 1/4 F double pressure gauge connections. Certified to EN 1567.

INCLINED PRESSURE REDUCING VALVES 5330


tech. broch. 01024

Inclined pressure reducing valve. Replaceable cartridge and strainer. Brass body. Chrome plated. Max. upstream pressure: 16 bar. Downstream setting pressure range: 16 bar. Max. working temperature: 60C.

Code Code

539250

3/4

20

533041 533051

1/2 3/4

1 1

20 20

576

tech. broch. 01183

Pressure reducing valve. Cast iron body, PN 16. Flanged connections. To be coupled with flat counterflanges EN 1092-1: DN 80DN 150, PN 16; DN 200, PN 10. Max. upstream pressure: 16 bar. Downstream setting pressure range: 1,56 bar. On request 613 bar. Supplied with double pressure gauge: 016 bar. * For combination with filter 579 series see page 161.

5331

tech. broch. 01024

Inclined pressure reducing valve for safety group. Replaceable cartridge and strainer. Brass body. Chrome plated. Max. upstream pressure: 16 bar. Downstream setting pressure range: 16 bar. Max. working temperature: 60C.

Code

533151
Code

3/4 M x nut 3/4 F

25

576080 576100 576120 576150 576200

DN 180 DN 100 DN 125 DN 150 DN 200

1 1 1 1 1

5332

tech. broch. 01024

578

Inclined pressure reducing valve. Replaceable cartridge and strainer. Brass body. Chrome plated. Max. upstream pressure: 16 bar. Downstream setting pressure range: 16 bar. Max. working temperature: 60C. With pressure gauge: 010 bar.

Pilot operated pressure reducing valves. Cast iron body, PN 25. Flanged connections. To be coupled with flat counterflanges EN 1092-1: DN 65DN 150, PN 16; DN 200DN 400, PN 10. Max. upstream pressure: 25 bar. Downstream setting pressure range: 120 bar. With pressure gauges.

Code

533241 533251

1/2 3/4

1 1

20 20

5334
Code

tech. broch. 01024

578060 578080 578100 578120 578150 578200 578250 578300 578400

DN 165 DN 180 DN 100 DN 125 DN 150 DN 200 DN 250 DN 300 DN 400

1 1 1 1 1 1 1 1 1

Inclined pressure reducing valve. Replaceable cartridge and strainer. Brass body. Chrome plated. Max. upstream pressure: 16 bar. Downstream setting pressure range: 16 bar. Max. working temperature: 60C. With 1/4 F pressure gauge connection.

Code

533441 533451

1/2 3/4

1 1

20 20

118

ACCREDITED

ISO 9001

FM 21654

ISO 9001 No. 0003

6 INCLINED PRESSURE REDUCING VALVES 5335


Inclined pressure reducing valve. Replaceable cartridge and strainer. dezincification resistant alloy body. Chrome plated. Max. upstream pressure: 1600 kPa. Downstream setting pressure range: 100600 kPa. Max. working temperature: 60C. With 1/4 F pressure gauge connection.

5338

tech. broch. 01024

Inclined pressure reducing valve with compression ends. Replaceable cartridge and strainer. dezincification resistant alloy body. Chrome plated. Max. upstream pressure: 16 bar. Downstream setting pressure range: 16 bar. Max. working temperature: 60C. With pressure gauge: 010 bar.

AS 1357.2 WMKA 02467

Code

533545 533555

1/2 3/4

1 1

25 25

Code

5335
Three-way inclined pressure reducing valve. Replaceable cartridge and strainer. dezincification resistant alloy body. Chrome plated. Interchangeable outlet, with plug. Max. upstream pressure: 1600 kPa. Downstream setting pressure range: 100600 kPa. Max. working temperature: 60C.

533841 533851

15 22

1 1

20 20

5339
Inclined pressure reducing valve with compression ends and built-in safety relief valve. Pressure reducing valve. dezincification resistant alloy body. Replaceable cartridge and strainer. Max. upstream pressure: 1600 kPa. Downstream setting pressure range: 100600 kPa. Max. working temperature: 60C. Safety relief valve. With stainless steel seat. dezincification resistant alloy body.

AS 1357.2 WMKA 02467

Code

533550

3/4

30

5336

tech. broch. 01024

Inclined pressure reducing valve with compression ends. Replaceable cartridge and strainer. dezincification resistant alloy body. Chrome plated. Max. upstream pressure: 16 bar. Downstream setting pressure range: 16 bar. Max. working temperature: 60C.

SANS 198

Code

533944 533954

15 22

1 1

25 25

Code

533641 533651

15 22

1 1

25 25

5330
Replacement cartridge. For reducing valves 5330, 5331, 5332, 5334, 5335, 5336, 5337, 5338 and 5339 series.

5337

tech. broch. 01024

Inclined pressure reducing valve with compression ends. Replaceable cartridge and strainer. dezincification resistant alloy body. Chrome plated. Max. upstream pressure: 16 bar. Downstream setting pressure range: 16 bar. Max. working temperature: 60C. With 1/4 F pressure gauge connection.

Code

533000

100

Code

533741 533751

15 22

1 1

20 20

ACCREDITED

ISO 9001

FM 21654

ISO 9001 No. 0003

119

6 5370
tech. broch. 01028

WATER HAMMER ARRESTERS 525


ANTISHOCK
Water hammer arrester. Brass body. Chrome plated. Max. working pressure: 10 bar. Max. working temperature: 90C. PTFE seal on thread.
tech. broch. 01020

Housing for strainer cartridges of standard nominal size 10. Brass body, transparent plastic housing. Max. working pressure: 16 bar. Temperature range: 540C.

Code

537050 537060

3/4 1

1 1


Code

525040

1/2

53,60

25

5370

tech. broch. 01028

Strainer cartridges for housing 5370 series. Standard nominal size 10. Temperature range: 540C. Max. p: 3 bar. Characteristics: 537004 - nylon washable mesh - 60 m, 537005 - stainless steel mesh - 50 m.

525
ANTISHOCK

tech. broch. 01020

Water hammer arrester for fitting under sinks, wash-hand basins and washing machine (3/4). Brass body. Chrome plated. Max. working pressure: 10 bar. Max. working temperature: 90C.

Code

537004 537005

1 1

Code

3037
ROBOCHECK-1
15 mm single check valve with compression ends. dezincification resistant alloy body. Chrome plated. Max. working pressure: 10 bar. Max. working temperature: 90C.

525130 525150

3/8 F nut x 3/8 M 3/4 F nut x 3/4 M

1 1

25 25

Installation diagrams of water hammer arrester 525 series

Code

303715

15

10

100

3038
ROBOCHECK-2
15 mm controllable double check valve with compression ends. dezincification resistant alloy body. Chrome plated. Max. working pressure: 10 bar. Max. working temperature: 90C.

Code

303715

15

10

100

120

ACCREDITED

ISO 9001

FM 21654

ISO 9001 No. 0003

6 BALL VALVE WITH BUILT-IN CHECK VALVE 3230


BALLSTOP
Ball valve with built-in check valve. Brass body. Chrome plated. Female connections. Butterfly handle. Max. working pressure: 16 bar. Temperature range: 590C.
tech. broch. 01021

333
BALLSTOP

tech. broch. 01021

Ball valve with built-in check valve. Brass body. Chrome plated. Female - nut connection. Drilled anti-tamper safety nut. Butterfly handle. Max. working pressure: 16 bar. Temperature range: 590C.

Code

323040 323050 323060

1/2 3/4 1

10 10 14

Code

333400 333500

1/2 F x nut 3/4 F 3/4 F x nut 3/4 F

10 10

334
BALLSTOP

tech. broch. 01021

3230
BALLSTOP

tech. broch. 01021

Ball valve with built-in check valve. Brass body. Chrome plated. Female connections. Lever handle. Max. working pressure: 16 bar. Temperature range: 590C.
Code

Ball valve with built-in check valve. Brass body. Chrome plated. Male - nut connection. Drilled anti-tamper safety nut. Butterfly handle. Max. working pressure: 16 bar. Temperature range: 590C.

334400 334500
Code

1/2 M x nut 3/4 F 3/4 M x nut 3/4 F

10 10

323070 323080 323090

1 1/4 1 1/2 2

4 2 1

332
BALLSTOP

tech. broch. 01021

Ball valve with built-in check valve. Brass body. Chrome plated. Male - female connections. Butterfly handle. Max. working pressure: 16 bar. Temperature range: 590C.

Code

BALLSTOP
1/2 M x 1/2 F 17,00 10

332400

TWO VALVES IN ONE

ACCREDITED

ISO 9001

FM 21654

ISO 9001 No. 0003

121

6 ELECTRONIC MIXING VALVE WITH PROGRAMMABLE THERMAL DISINFECTION 6000


LEGIOMIX

tech. broch. 01086

Spare parts for electronic mixing valve with programmable thermal disinfection 6000 series. With threaded connections.
Codice

Electronic mixing valve with programmable thermal disinfection and check on disinfection. Female threaded connections. Complete with: - three-way valve with stainless steel ball, - actuator, - regulator, - stainless steel flow temperature probe, - stainless steel return temperature probe. With auxiliary microswitches for disinfection management and other devices. Fitted for a monitoring and remote cotrol connection. Supply: 230 V - 50/60 Hz - (6,5+8) VA. Adjustment temperature range: 2085C. Disinfection temperature range: 4085C. Max. working pressure: 10 bar. Max. inlet temperature: 100C. Protection class: IP 44 (actuator). Patented.

F69482 R69278 R69279 R69489 R69490 R69491 R69492 R69493 F69591 R19101 F69531

actuator 230 V (ac) for 600050600090 - grey colour actuator 230 V (ac) for 600050 and 600060 - white colour actuator 230 V (ac) for 600070600090 - white colour three-way valve with tailpiece/nut for 600050 three-way valve with tailpiece/nut for 600060 three-way valve with tailpiece/nut for 600070 three-way valve with tailpiece/nut for 600080 three-way valve with tailpiece/nut for 600090 flow or return temperature probe temperature gauge contact probe holder

240,00 463,50 822,00 in allest. in allest. in allest. in allest. in allest. 126,30 214,00 900,00 212,20

Legionella-distribution temperature In central systems that produce hot water for sanitary purposes with storage, in order to prevent the growth of dangerous Legionella bacteria, the hot water must be stored at a temperature of at least 60C. In addition, not only the storage but also the entire distribution network needs thermal disinfection at regular intervals. Otherwise the bacteria would quickly form there too. In the light of all this, it is therefore advisable to install an electronic mixing valve that is able to: reduce the temperature of the distributed water to an adjustable value lower than that of storage;
Code Kv (m3/h)

600050 600060 600070 600080 600090

3/4 1 1 1/4 1 1/2 2

15,2 19,0 14,5 23,0 32,0

1 1 1 1 1

keep the mixed water temperature constant as the temperature and pressure at the inlet or the draw-off flow rate of the mixed water vary; allow programming thermal disinfection with a higher temperature than the adjustment value, in the necessary time and in periods with less frequent consumption (nighttime). Thermal disinfection The drawing alongside shows the behaviour of Legionella Pneumophila bacteria as the conditions vary in the temperature of the water containing the bacteria, in laboratory cultures. To ensure correct thermal disinfection, it is necessary to go up to values of no less than 60C.

Function This particular series of electronic mixing valves is equipped with a special regulator that controls a set of programs for circuit thermal disinfection. In addition it enables checking the temperature and time for thermal disinfection are actually reached and undertaking the appropriate corrective action. All the parameters are updated every day and logged, recording the temperatures by time.

70 60 50 40 30 20 10 0

Instant death of bacteria Death of 90% of bacteria in 2 minutes Death of 90% of bacteria in 2 hours Optimum temperature for growth of bacteria

Surviving bacteria inactive

122

ACCREDITED

ISO 9001

FM 21654

ISO 9001 No. 0003

6 ELECTRONIC MIXING VALVE WITH PROGRAMMABLE THERMAL DISINFECTION 6000


LEGIOMIX

tech. broch. 01086

Spare parts for electronic mixing valve with programmable thermal disinfection 6000 series. With flanged connections.
Codice

Electronic mixing valve with programmable thermal disinfection and check on disinfection. Flanged connections. Complete with: - three-way valve with stainless steel ball, - actuator, - regulator, - stainless steel flow temperature probe, - stainless steel return temperature probe. With auxiliary microswitches for disinfection management and other devices. Fitted for a monitoring and remote cotrol connection. Supply: 230 V - 50/60 Hz - (6,5+10,5) VA. Adjustment temperature range: 2085C. Disinfection temperature range: 4085C. To be coupled with flat counterflanges EN 1092-1, PN 16. Max. working pressure: 10 bar. Max. inlet temperature: 100C. Protection class: IP 65 (actuator). Patented.

F69381 F69393 F69394 R69395

flow or return temperature probe three-way valve with flanged connections for 600006 three-way valve with flanged connections for 600008 actuator 230 V (ac) for 600006 and 600008

1.154,35 in allest. in allest. 1.685,00 1.900,00

6001

LEGIOMIX interface

tech. broch. 01086

LEGIOMIX interface for local or remote transmission and management of the electronic mixing valve 6000 series. Complete with: - RS232 interface-computer connection cable, - LEGIOMIX interface connection cable with telephone connector, - USB/serial adaptor, - transmission and management software. Supply: 230 V - 50 Hz - 5 VA. Dimensions: 165 x 120 x 40 mm.

Code

600100

7558
Code Code Kv (m3/h)

Accessories

600006 600008

DN 65 DN 80

190,0 120,0

6.071,00 6.830,00

1 1

analog modem 755845 GSM digital modem 755846 755855/N bus cable (FROR 450/750 - 2x1 mm2) - 100 m coil

Application diagram of electronic mixing valve 6000 series


Data transmission with GSM modem
CALEFFI

Mixed C

Return C
60 80

Martedi

13/02/2006
Ok

regolazione in corso
LEGIOMI
Shock Menu Ok

Data transmission with analog modem

40

20

Interfaccia per Interface for Cod. 600100


Temperatura ambiente /Ambient Temperature: 545C IP 54 Alimentazione/ Electric supply : 230 V~ 50 Hz 8 W I < 35 mA

Local transmission
66131

Attenzione: Componenti in tensione Warning: Components under tension Togliere lalimentazione prima di aprire la scatola Before opening the case, unplug from the electrical supply

LEGIOMIX interface

ACCREDITED

ISO 9001

FM 21654

ISO 9001 No. 0003

123

6 UNIT FOR TEMPERATURE CONTROL AND THERMAL DISINFECTION 6005


LEGIOFLOW

tech. broch. 01160

6005
LEGIOFLOW

tech. broch. 01160

Multi-function compact unit for temperature control, thermal disinfection and distribution for domestic water system. Equipped with: - anti-scald thermostatic mixing valve, - automatic flushing valve for thermal disinfection with thermo-electric actuator, - shut-off ball valve with built-in strainers and check valves, - cold water circuit outlet kit. Inlet connections: 3/4 M. Outlet connections: 3/4 M with union. Mixing valve dezincification resistant alloy body, chrome plated. Max. working pressure: 10 bar. Adjustment temperature range: 3050C. Factory setting: 43C. Max. inlet temperature at primary circuit: 85C. Performance to standards NF 079 doc. 8, EN 1111 and EN 1287. Thermo-electric actuator Normally closed. Supply: 230 V (ac). Power consumption: 3 W. Protection class: IP 44. Cable lenght: 80 cm.

Multi-function compact unit for temperature control, thermal disinfection and distribution for domestic water system. Equipped with: - anti-scald thermostatic mixing valve, - automatic flushing valve for thermal disinfection with thermo-electric actuator, - shut-off ball valve with built-in strainers and check valves, - cold water circuit outlet kit, - distribution manifolds with built-in shut-off valves, - box code 362056 (560x330x80). Mixing valve dezincification resistant alloy body, chrome plated. Max. working pressure: 10 bar. Adjustment temperature range: 3050C. Factory set: 43C. Max. inlet temperature at primary circuit: 85C. Performance to standards NF 079 doc. 8, EN 1111 and EN 1287. Thermo-electric actuator Normally closed. Supply: 230 V (ac). Power consumption: 3 W. Protection class: IP 44. Cable lenght: 80 cm. Distribution manifolds Brass body, chrome plated. Max. working pressure: 10 bar. Working temperature range: 5100C. Outlet centre distance: 35 mm.

Patent application No. MI2007A000936

Patent application No. MI2007A000936

Code Kv (m3/h) Code Conn. Kv (m3/h)

Conn.

No. outlets cold hot

Outlets

mixing valve flushing valve

600500

3/4

1,75

1,80

600530 600540 600550

3/4 3/4 3/4

3 4 5

2 3 4

23 p.1,5 M 23 p.1,5 M 23 p.1,5 M

1 1 1

124

ACCREDITED

ISO 9001

FM 21654

ISO 9001 No. 0003

6 UNIT FOR TEMPERATURE CONTROL AND THERMAL DISINFECTION


Legionella-danger of scalding As shown in the diagram provided, temperatures of more than 50C can cause scalds very quickly. For example, at 55C, partial burning will occur in approximately 30 seconds, while at 60C partial burning will occur in approximately 5 seconds. On average, these times can be halved for children and elderly people. Therefore, it is necessary to use a thermostatic mixing valve able to: - reduce the temperature at the point of use to a value lower than that of the storage and make it suitable for sanitary use. - maintain the temperature constant despite any variation of the incoming pressure and temperature. - prevent the water temperature at the outlet from reaching values above 50C. - have an anti-scald safety function in case of failure of the cold water supply. Exposure time required to cause partial burns Temperature 70C 65C 60C 55C 50C Adults 1s 2s 5s 30 s 5 min Childrens 0-5 years -0,5 s 1s 10 s 2,5 min Manual opening Thermo-electric actuator Adjustment temperature Adjustment temperature Adjustment locking using the locking nut

Thermal disinfection To be more certain that there is no growth of Legionella, all sections of the network must be subjected to thermal disinfection. Even in the section downstream of the mixing valve, as far as the user tap, it must be possible to flush the system at temperatures exceeding 60C. This means by-passing the thermostatic mixing valve, which is set at lower values, and activating another valve that allows the taps to be fed directly with the hot water arriving from the distribution network. Function The multi-function unit is used in sanitary water systems to control the hot and cold water delivered to user taps, serving a bathroom or a dwelling. A high-performance adjustable thermostatic mixing valve keeps the hot water temperature at the desired level and protects the user from the danger of scalding. A flushing valve is used for the circuit thermal disinfection all the way to the tap, incompliance with anti-Legionella regulations. Hydraulic diagram With mixing Flushing valve closed Cold water valve open With thermal disinfection Flushing valve open Cold water valve closed

Application diagram multi-function unit 6005 series

ACCREDITED

ISO 9001

FM 21654

ISO 9001 No. 0003

125

6 ANTI-SCALD DEVICE TIMER FOR VALVE OPERATION 6001


tech. broch. 01086

THERMOSTATIC REGULATOR 116


tech. broch. 01139

Anti-scald device for domestic hot water use. Brass body. Chrome plated. Set temperature: 48C (1C).

Thermostatic regulator for domestic hot water recirculation loops. Max. working pressure: 10 bar. Max. working temperature: 100C. Max. p: 1 bar. Adjustment temperature range: 3565C. Factory setting: 55C. Accuracy: 2C.

Code

600140

1/2

10
Code

Function The purpose of the anti-scald device is to cut off the flow of water if its temperature reaches the set value. Designed to be used in domestic hot water systems with electronic mixing valves with programmable thermal disinfection. Installed directly at the point of use, it prevents the hot water from scalding the user during the thermal disinfection period (T>50C).

116040 116050

1/2 3/4

89,70 89,70

1 1

116

tech. broch. 01139

Operating principle Open Closed

Thermo-electric actuator for 116 series. Normally closed ON/OFF. Supply: 230 V (ac) or 24 V (ac/dc). Power consumption: 1,8 W. Ambient temperature range: 060C. Protection class: IP 54. Operating time: 150200 s. Cable lenght: 1 m.

Code

Supply voltage V

Application diagram of safety device 6001 series

116002 116004

230 224

48,30 48,30

1 1

118

tech. broch. 01139

Key for cartridge adjustment for 116 and 118 series.

Code

118000

Application diagram of thermostatic regulator 116 series

6002

Timer with programmable key, settings from 1 to 12 minutes. To operate the valves used to carry out thermal disinfection of circuit sections, up to the taps. Supply: 230 V (ac).

Code

a nu all entu iid o e d me tnttem rotta e t em e tn ed re p o ed p

a nu all entu iid o e d me tnttem rotta e t em e tn ed re p o ed p

600200

126

ACCREDITED

ISO 9001

FM 21654

ISO 9001 No. 0003

6 THERMOSTATIC MIXING VALVES FOR SMALL APPLICATIONS 520


tech. broch. 01064

521

tech. broch. 01050

Adjustable thermostatic mixing valve. Brass body. Chrome plated. Max. working pressure: 10 bar. Max. inlet temperature: 90C.

Code

Temperature adjustment

Kv (m3/h)

Adjustable anti-scale thermostatic mixing valve. dezincification resistant alloy body. Chrome plated. Max. working pressure: 14 bar. Max. inlet temperature: 85C. Certified to EN 1287. Patented.

520430 520440 520530 520540 520630 520640

1/2 1/2 3/4 3/4 1 1

3048C 4060C 3048C 4060C 3048C 4060C

1,30 1,30 1,80 1,80 2,75 2,75

74,35 74,35 78,60 78,60 89,40 89,40

1 1 1 1 1 1

50 50 50 50 10 10

Code

Temperature adjustment

Kv (m3/h)

521400 521500

1/2 3/4

3065C 3065C

2,6 2,6

90,30 95,25

1 1

10 10

522

tech. broch. 01064

Adjustable thermostatic mixing valve. For hot water storage heaters. Brass body. Chrome plated. Max. working pressure: 10 bar. Max. inlet temperature: 90C.
Temperature adjustment

521

tech. broch. 01050

Code

Kv (m3/h)

Adjustable anti-scale thermostatic mixing valve with check valves. dezincification resistant alloy body. Chrome plated. Max. working pressure: 14 bar. Max. inlet temperature: 85C. Certified to EN 1287. Patented.

522430 522440

1/2 3048C 1/2 4060C

1,30 1,30

1 1

15 15
Temperature adjustment

Application diagram of thermostatic mixing valve 520 series


Code

Kv (m3/h)

1
CALEFFI

521503

3/4

3065C

2,6

113,60

10

521

tech. broch. 01050

5261 series

2 1
BALLSTOP 3230 series

Adjustable anti-scale thermostatic mixing valve with check valves, strainers at the inlets and compression ends. dezincification resistant alloy body. Chrome plated. Max. working pressure: 14 bar. Max. inlet temperature: 85C. Certified to EN 1287. Patented.

Code

Temperature adjustment

Kv (m3/h)

Application diagram of thermostatic mixing valve 521 series

521115 521122

15 22

3065C 3065C

2,6 2,6

118,00 118,00

1 1

10 10

ACCREDITED

ISO 9001

FM 21654

ISO 9001 No. 0003

127

6 ANTI-SCALD THERMOSTATIC MIXING VALVES 5213


tech. broch. 01092

5217

tech. broch. 01145

Adjustable thermostatic mixing valve with check valves and strainers at the inlets. Enhanced thermal performance device with anti-scald safety function. dezincification resistant alloy body. Chrome plated. Max. working pressure: 10 bar. Max. inlet temperature: 85C. Certified to NHS D08, BS 7942, EN 1111 and EN 1287.

Thermostatic mixing valve, adjustable with knob, with check valves and strainers at the inlets. Enhanced thermal performance device with anti-scald safety function. dezincification resistant alloy body. Chrome plated. Max. working pressure: 10 bar. Max. inlet temperature: 85C. Certified to NF 079 Doc. 8.

Code

Temperature adjustment

Code Kv (m3/h)

Temperature adjustment

Kv (m3/h)

521303

3/4

3050C

1,7

92,45

10

521714 521713

1/2 3/4

3050C 3050C

1,50 1,85

92,45 92,45

1 1

10 10

5213

tech. broch. 01092

Application diagram of mixing valve 5213 series with distribution group

Adjustable thermostatic mixing valve with check valves, strainers and compression ends. Enhanced thermal performance device with anti-scald safety function. dezincification resistant alloy body. Chrome plated. Max. working pressure: 10 bar. Max. inlet temperature: 85C. Certified to NHS D08, BS 7942, EN 1111 and EN 1287.

Code

Temperature adjustment

Kv (m3/h)

521315 521322

15 22

3050C 3050C

1,5 1,7

92,45 92,45

1 1

10 10 Application diagram of mixing valve 5213 series

Adjustment temperature of mixing valve 5213 series

128

ACCREDITED

ISO 9001

FM 21654

ISO 9001 No. 0003

6 ANTI-SCALD TEMPERING AND THERMOSTATIC MIXING VALVES 5213


Adjustable anti-scald tempering valve with check valves and strainers at the inlets. dezincification resistant alloy body. Chrome plated. Male union connections. Max. working pressure: 1400 kPa. Max. inlet temperature: 85C. Certified to AS 4032.2, NHS D08, BS 7942, EN 1111 and EN 1287.

5213
Adjustable termostatic mixing valve with check valves and strainers. Enhanced thermal performance device with anti-scald safety function. dezincification resistant alloy body. Chrome plated. Male union connections. Max. working pressure: 1400 kPa. Max. inlet temperature: 85C. Certified to AS 4032.1, NHS D08, BS 7942, EN 1111 and EN 1287.

AS 4032.2 WMKA 02466

AS 4032.1 WMKA 02466


SW

H EAL T
H

APPROVED
PA

RTME

Code

Temperature adjustment

Kv (m3/h)

Code

Temperature adjustment

DE

Kv (m3/h)

521312 AUS 521319 AUS

DN 15 DN 20

3050C 3050C

1,5 1,7

1 1

10 10

521312TM AUS 521319TM AUS

DN 15 DN 20

3050C 3050C

1,5 1,7

1 1

10 10

5213
High performance adjustable anti-scald tempering valve with check valves and strainers at the inlets. Suitable for instantaneous hot water systems. dezincification resistant alloy body. Chrome plated. Male union connections. Max. working pressure: 1400 kPa. Max. inlet temperature: 85C. Certified to AS 4032.2, NHS D08, BS 7942, EN 1111 and EN 1287.

AS 4032.2 WMKA 02466

Code

Temperature adjustment

Kv (m3/h)

521312HP AUS 521319HP AUS

DN 15 DN 20

3050C 3050C

1,5 1,7

1 1

10 10

ACCREDITED

ISO 9001

FM 21654

ISO 9001 No. 0003

129

6 ANTI-SCALD THERMOSTATIC MIXING VALVES FOR WASH-HAND BASIN 601


tech. broch. 01162

Temperature adjustment Mixed water temperature can be set to the desired value by turning the adjustment screw. The cover, prevents unauthorised persons from tampering with the setting. Hot water

Anti-scald thermostatic mixing valve for wash-hand basins. With check valves and strainers. With tamper-proof cap. Brass body. High chrome finish. Max. working pressure: 10 bar. Max. inlet temperature: 90C. Adjustment temperature range: 2550C. Kv (m3/h): 0,8.

Cold water

By-pass function The 602 series thermostatic mixing valve is equipped with a special by-pass mechanism to provide thermal disinfection at each individual tap. After removing the protective cover, turn the screw fully anti-clockwise. In this way, only the incoming hot water will circulate, independently of the thermostat action. 1 1 1 1 1 10 10 10 10 10

By-pass open

By-pass closed

Code

Hot water connection

Cold and mixed water connection

601310 601312 601333 601415 601444

3/8 F nut 3/8 F nut 3/8 F nut 1/2 - 15 olive 1/2 M flat seat

3/8 - 10 olive 3/8 - 12 olive 3/8 M flat seat 1/2 - 15 olive 1/2 M flat seat

602

tech. broch. 01162

Anti-scald thermostatic mixing valve for wash-hand basins. With check valves and strainers. With tamper-proof cap and by-pass device for thermal disinfection. Brass body. High chrome finish. Max. working pressure: 10 bar. Max. inlet temperature: 90C. Adjustment temperature range: 2550C. Kv (m3/h): 0,8.

Application diagrams of thermostatic mixing valves 601 and 602 series

Code

Hot water connection

Cold and mixed water connection

602310 602312 602333 602415 602444

3/8 F nut 3/8 F nut 3/8 F nut 1/2 - 15 olive 1/2 M flat seat

3/8 - 10 olive 3/8 - 12 olive 3/8 M flat seat 1/2 - 15 olive 1/2 M flat seat

183,10 183,10 183,10 183,10 183,10

1 1 1 1 1

10 10 10 10 10

130

ACCREDITED

ISO 9001

FM 21654

ISO 9001 No. 0003

6 THERMOSTATIC MIXING VALVES FOR MEDIUM-LARGE APPLICATIONS 5230


tech. broch. 01080

5230

tech. broch. 01080

Adjustable thermostatic mixing valve, with replaceable cartridge, for centralised systems. Brass body. Chrome plated. Max. working pressure: 14 bar. Max. inlet temperature: 85C. Patent application No. MI2001A001645.

Adjustable thermostatic mixing valve, with replaceable cartridge, for centralised systems. With shut-off valves and compression ends. Brass body. Chrome plated. Max. working pressure: 14 bar. Max. inlet temperature: 85C. Patent application No. MI2001A001645.

Code

Temperature adjustment

Kv (m3/h)

523040 523050 523060 523070 523080 523090

1/2 3/4 1 1 1/4 1 1/2 2

3065C 3065C 3065C 3065C 3660C 3660C

14,0 14,5 16,9 19,1 14,5 19,0

1 1 1 1 1 1

Code

Temperature adjustment

Kv (m3/h)

523052 523062

22 28

3065C 3065C

4,5 6,9

1 1

5230 5230
tech. broch. 01080

tech. broch. 01080

Adjustable thermostatic mixing valve, with replaceable cartridge, for centralised systems. With shut-off valves. Brass body. Chrome plated. Max. working pressure: 14 bar. Max. inlet temperature: 85C. Patent application No. MI2001A001645.

Spare cartridge for thermostatic mixing valves 5230 series.


Code

523005 523006 523008

for 1/2 - 3/4 - 22 for 1 - 1 1/4 - 28 for 1 1/2 - 2

1 1 1

Cartridge replacement of mixing valve 5230 series

Code

Temperature adjustment

Kv (m3/h)

523043 523053 523063 523073

1/2 3/4 1 1 1/4

3065C 3065C 3065C 3065C

4,0 4,5 6,9 9,1

1 1 1 1

Application diagram of mixing valve 5230 series

ACCREDITED

ISO 9001

FM 21654

ISO 9001 No. 0003

131

6 THERMOSTATIC MIXING VALVE FOR LARGE APPLICATIONS 524

Adjustable thermostatic mixing valve. Bronze body, PN 10. Flanged connections. Equipped with flat counterflanges EN 1092-1, PN 10. Recirculation pipe connections. Factory setting: 48C. Max. working pressure: 10 bar. Max. inlet temperature: 90C.

Code

Temperature adjustment

Kv (m3/h)

524060 524080

DN 65 DN 80

3653C (2C) 3653C (2C)

32,0 43,0

1 1

Application diagram of mixing valve 524 series

132

ACCREDITED

ISO 9001

FM 21654

ISO 9001 No. 0003

6 HYDRAULIC SAFETY GROUPS FOR HOT WATER STORAGE HEATERS 5261


tech. broch. 01019

5261

tech. broch. 01019

Hydraulic safety group for hot water storage heaters, with shut-off valve and controllable check valve. With stainless steel seat. Brass body. Chrome plated. Max. working pressure: 10 bar. Max. working temperature: 120C. Setting: 7 bar. Max. power rating: 10 kW. Certified to EN 1487.

Hydraulic safety group for hot water storage heaters, with shut-off valve and controllable check valve. For horizontal mounting. Brass body. Chrome plated. Max. working pressure: 10 bar. Max. working temperature: 120C. Setting: 7 bar. Max. power rating: 3/4 - 10 kW. 1 - 18 kW. Certified to EN 1487.

Code

526142 526152

1/2 3/4

1 1

30 30
Code

5261

526151
tech. broch. 01019

3/4

10

Hydraulic safety group for hot water storage heaters, with shut-off valve and controllable check valve. Brass body. Chrome plated. Max. working pressure: 10 bar. Max. working temperature: 120C. Setting: 7 bar. Max. power rating: 10 kW. Certified to EN 1487.

319

tech. broch. 01019

Plastic discharge tundish for safety groups 5261 series.

Code

319601
Code

25

526140 526150

1/2 3/4

37,75 37,75

1 1

30 30 Application diagram of safety group 5261 series

5261

tech. broch. 01019

Hydraulic safety group for hot water storage heaters, with shut-off valve and controllable check valve. For horizontal mounting. With stainless steel seat. Brass body. Chrome plated. Max. working pressure: 10 bar. Max. working temperature: 120C. Setting: 7 bar. Max. power rating: 3/4 - 10 kW. 1 - 18 kW. Certified to EN 1487.

CALEFFI

Code

526153 526161

3/4 1

56,30 91,95

1 1

10 10

ACCREDITED

ISO 9001

FM 21654

ISO 9001 No. 0003

133

6 309
tech. broch. 01130

534
Flow limiter. Brass body. Chrome plated. 1/2 connection. Max. working pressure: 12 bar. Max. working temperature: 80C. Pressure range: 110 bar.

Temperature and pressure relief valve. For hydraulic systems, to protect the hot water storage. Setting temperature: 90C. Power discharge rating: 1/2 - 3/4 x 15: 10 kW. 3/4 x 22: 25 kW. Settings: 3 - 4 - 6 - 7 - 10 bar. Settings certified to EN 1490: 4 - 7 - 10 bar.

Key to code

flow direction M F = 1 flow direction F M = 2

Code

Accuracy (%)

Code

309430 309440 309460 309470 309400 309542 309530 309560 309570 309500

1/2 1/2 1/2 1/2 1/2 3/4 3/4 3/4 3/4 3/4

M M M M M M M M M M

x x x x x x x x x x

15 15 15 15 15 15 22 22 22 22

3 bar 4 bar 6 bar 7 bar 10 bar 4 bar 3 bar 6 bar 7 bar 10 bar

80,55 80,55 80,55 80,55 80,55 85,15 85,15 85,15 85,15 85,15

1 1 1 1 1 1 1 1 1 1

20 20 20 20 20 20 20 20 20 20

534 02 534 04 534 05 534 06 534 08 534 10 534 12 534 16 534 18

1,2 l/min olive green 4 l/min grey 1,5 l/min yellow 1,6 l/min black 1,8 l/min white ,10 l/min light blue ,12 l/min red ,16 l/min blue ,18 l/min purple

30 15 15 10 10 10 10 10 10

1 1 1 1 1 1 1 1 1

25 25 25 25 25 25 25 25 25

5557

tech. broch. 01079

Welded expansion vessel, for domestic hot water storage, with CE certification. Non-atoxic butyl diaphragm. Max. working pressure: 10 bar. Max. working temperature: 99C.

Code

Litres

Conn.

Precharge (bar)

555705 555708

5 8

3/4 3/4

2,5 2,5

2 2

For bigger capacity see page 204

134

ACCREDITED

ISO 9001

FM 21654

ISO 9001 No. 0003

6 PRE-ASSEMBLED DISTRIBUTION MANIFOLDS 360


Domestic water distribution manifolds pre-assembled in inspection wall box. Chrome plated. Max. working pressure: 10 bar. Temperature range: 5100C. Outlet centre distance: 35 mm. Consisting of: - pair of manifolds 354 series, chrome plated; - pair of stainless steel mounting brackets, code 360210; - inspection wall box code 360032 (320 x 250 x 90).

3642
End fitting. Chrome plated. For distribution manifolds 360 series.

Code

364255

3/4 M x 1/2 F

3641
Plug. Chrome plated. For distribution manifolds 360 series.
Code

364151

3/4 M

5991
End fitting. Chrome plated. For distribution manifolds 360 series.

Code

599155

3/4 F x 1/2 F

Conn.

Outlet conn.

No. outlets cold hot

5993
1 1 Plug. Chrome plated. For distribution manifolds 360 series.

360043 360054

3/4 3/4

23 p.1,5 23 p.1,5

4 5

3 4

354
Modular single distribution manifold with shut-off valve. Chrome plated. Max. working pressure: 10 bar. Temperature range: 5100C. Outlet centre distance: 35 mm.

Code

599351

3/4 F

4,69

10

Example of distribution group composition

Code

Conn.

No. outlets

Antishock 525 series


Outlets

3642 series

Pipe fitting 6815 series

354152 354153 354154 354155

3/4 3/4 3/4 3/4

x x x x

2 3 4 5

23 p.1,5 M 23 p.1,5 M 23 p.1,5 M 23 p.1,5 M

5 5 5 5

20 20 20 20

360
Pair of stainless steel mounting brackets for modular single distribution manifolds 354 series. For inspection box 360 and 362 series.

Code

360210

10

ACCREDITED

ISO 9001

FM 21654

ISO 9001 No. 0003

135

6 ANTI-FREEZE DEVICES 603


ICECAL

tech. broch. 01181

603
ICECAL

tech. broch. 01181

Garden tap, ball type, with anti-freeze safety device. Brass body. Chrome plated. Stainless steel lever and fixing nut. Hose connection for 15 mm pipe. Max. working pressure: 10 bar. Ambient temperature range: -3090C. Opening temperature: 3C. Closing temperature: 4C. Patent application No. MI2009U000006.

Anti-freeze safety device. For hydraulic and solar systems, for water storage and circuit protection. Brass body. Chrome plated. Max. working pressure: 10 bar. Ambient temperature range: -3090C. Opening temperature: 3C. Closing temperature: 4C. Patent application No. MI2009U000006.

Code

Code

603450

1/2 M x 3/4 M with hose connection

603041

1/2 F nut

36,30

Function The anti-freeze safety device prevents ice build-up in domestic water circuits, avoiding possible damage to pipes in hydraulic, irrigation and solar systems. When the minimum ambient operating temperature is reached, it automatically opens so that a minimum quantity of water may flow toward the drain, enabling a small continuous inflow of water; this prevents the circuit from freezing. A particular product has been developed by combining the anti-freeze safety device with a garden tap ball type, specifically constructed for these installations. The valve is fitted with ball with blow-out proof design, O-ring seal and packing gland; the control lever and fixing nut are made of stainless steel, for total resistance against corrosion in different climatic conditions.

Anti-freeze safety device closed

Anti-freeze safety device open

136

ACCREDITED

ISO 9001

FM 21654

ISO 9001 No. 0003

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