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VERY PRECISE ADJUSTABLE OUTPUT OVERVOLTAGE PROTECTION MICRO POWER START-UP CURRENT (50A TYP.) VERY LOW OPERATING SUPPLY CURRENT(4mA TYP.) INTERNAL START-UP TIMER CURRENT SENSE FILTER ON CHIP DISABLE FUNCTION 1% PRECISION (@ Tj = 25C) INTERNAL REFERENCE VOLTAGE TRANSITION MODE OPERATION TOTEM POLE OUTPUT CURRENT: 400mA DIP8/SO8 PACKAGES
Minidip(DIP8)
SO8
consumption in stand by mode. Realised in mixed BCD technology, the chip gives the following benefits: micro power start up curren 1% precision internal reference voltage (Tj = 25C) Soft Output Over Voltage Protection no need for external low pass filter on the current sense very low operating quiescent current minimises power dissipation The totem pole output stage is capable of driving a Power MOS or IGBT with source and sink currents of 400mA. The device is operating in transition mode and it is optimised for Electronic Lamp Ballast application, AC-DC adaptors and SMPS.
DESCRIPTION L6561 is the improved version of the L6560 standard Power Factor Corrector. Fully compatible with the standard version, it has a superior performant multiplier making the device capable of working in wide input voltage range applications (from 85V to 265V) with an excellent THD. Furthermore the start up current has been reduced at few tens of mA and a disable function has been implemented on the ZCD pin, guaranteeing lower current BLOCK DIAGRAM
COMP 2 INV 1 2.5V +
MULT 3 4 40K
CS
MULTIPLIER
VOLTAGE REGULATOR
OVER-VOLTAGE DETECTION
5pF
VCC
20V
GD
R2
6 GND
January 2003
+ DISABLE 5 ZCD
D97IN547D
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L6561
ABSOLUTE MAXIMUM RATINGS
Symbol IVcc IGD INV, COMP MULT CS ZCD Ptot Tj Tstg Pin 8 7 1, 2, 3 4 5 Iq + IZ; (IGD = 0) Output Totem Pole Peak Current (2ms) Analog Inputs & Outputs Current Sense Input Zero Current Detector Power Dissipation @Tamb = 50 C Junction Temperature Operating Range Storage Temperature (Minidip) (SO8) Parameter Value 30 700 -0.3 to 7 -0.3 to 7 50 (source) -10 (sink) 1 0.65 -40 to 150 -55 to 150 Unit mA mA V V mA mA W W C C
1 2 3 4
DIP8
8 7 6 5
THERMAL DATA
Symbol Rth j-amb Parameter Thermal Resistance Junction to ambient SO 8 150 MINIDIP 100 Unit C/W
PIN DESCRIPTION
N. 1 2 3 4 5 6 7 8 Name INV COMP MULT CS ZCD GND GD VCC Function Inverting input of the error amplifier. A resistive divider is connected between the output regulated voltage and this point, to provide voltage feedback. Output of error amplifier. A feedback compensation network is placed between this pin and the INV pin. Input of the multiplier stage. A resistive divider connects to this pin the rectified mains. A voltage signal, proportional to the rectified mains, appears on this pin. Input to the comparator of the control loop. The current is sensed by a resistor and the resulting voltage is applied to this pin. Zero current detection input. If it is connected to GND, the device is disabled. Current return for driver and control circuits. Gate driver output. A push pull output stage is able to drive the Power MOS with peak current of 400mA (source and sink). Supply voltage of driver and control circuits.
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L6561
ELECTRICAL CHARACTERISTICS (VCC = 14.5V; Tamb = -25C to 125C;unless otherwise specified)
Symbol VCC VCC ON VCC OFF Hys ISTART-U Iq ICC Iq VZ VINV Pin 8 8 8 8 8 8 8 8 8 8 1 Zener Voltage Voltage Feedback Input Threshold Line Regulation IINV GV GB ICOMP VCOMP 2 2 1 Input Bias Current Voltage Gain Gain Bandwidth Source Current Sink Current Upper Clamp Voltage Lower Clamp Voltage MULTIPLIER SECTION VMULT VCS ----------------V mult K VCS ICS td (H-L) 4 4 4 4 VZCD 5 3 Linear Operating Voltage Output Max. Slope VMULT = from 0V to 0.5V VCOMP = Upper Clamp Voltage VMULT = 1V VCOMP = 4V VMULT = 2.5V VCOMP = Upper Clamp Voltage VOS = 0 0 to 3 1.65 0 to 3.5 1.9 V VCOMP = 4V, VINV = 2.4V VCOMP = 4V, VINV = 2.6V ISOURCE = 0.5mA ISink = 0.5mA -2 2.5 Open loop 60 ERROR AMPLIFIER SECTION Tamb = 25C 12V < VCC < 18V VCC = 12 to 18V 2.465 2.44 2 -0.1 80 1 -4 4.5 5.8 2.25 -8 2.5 2.535 2.56 5 -1 V V mV mA dB MHz mA mA V V Parameter Operating Range Turn-on Threshold Turn-off Threshold Hysteresis Start-up Current Quiescent Current Operating Supply Current Quiescent Current CL = 1nF @ 70KHz in OVP condition Vpin1 = 2.7V VPIN5 150mV, VCC > VCC off VPIN5 150mV, VCC < VCC off ICC = 25mA 20 18 before turn-on (V CC =11V) Test Condition after turn-on Min. 11 11 8.7 2.2 20 12 9.5 2.5 50 2.6 4 1.4 1.4 50 20 Typ. Max. 18 13 10.3 2.8 90 4 5.5 2.1 2.1 90 22 Unit V V V V A mA mA mA mA A V SUPPLY VOLTAGE SECTION
Gain Current Sense Reference Clamp Input Bias Current Delay to Output Current Sense Offset Input Threshold Voltage Rising Edge Hysteresis Upper Clamp Voltage Upper Clamp Voltage (1) (1)
0.45 1.6
1/V V A ns mV V
V V V
VZCD VZCD
5 5
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L6561
ELECTRICAL CHARACTERISTICS (continued) (VCC = 14.5V; Tamb = -25C to 125C;unless otherwise specified)
Symbol VZCD IZCD IZCD IZCD VDIS IZCD VGD Pin 5 5 5 5 5 5 7 Parameter Lower Clamp Voltage Sink Bias Current Source Current Capability Sink Current Capability Disable threshold Restart Current After Disable Dropout Voltage VZCD < Vdis; VCC > VCCOFF IGDsource = 200mA IGDsource = 20mA IGDsink = 200mA IGDsink = 20mA tr tf IGD off IOVP 7 7 7 2 Output Voltage Rise Time Output Voltage Fall Time IGD Sink Current OVP Triggering Current Static OVP Threshold RESTART TIMER tSTART Start Timer 70 150 400 s
(1) Parameter guaranteed by design, not tested in production.
Typ. 0.65 2
Max. 1 -10 10
Unit V A mA mA mV A V V V V ns ns mA A V
OUTPUT SECTION
40 40 10 40 2.25
OVER VOLTAGE PROTECTION OVP The output voltage is expected to be kept by the operation of the PFC circuit close to its nominal value. This is set by the ratio of the two external resistors R1 and R2 (see fig. 2), taking into consideration that the non inverting input of the error amplifier is biased inside the L6561 at 2.5V. In steady state conditions, the current through R1 and R2 is: V o ut 2.5 2.5 V I R1s c = ------------------------- = I R2 = -----------R1 R2 and, if the external compensation network is made only with a capacitor Ccomp, the current through Ccomp equals zero.When the output voltage increases abruptly the current through R1 becomes: V o utsc + V out 2.5 I R1 = ---------------------------------------------------- = I R1 sc + I R1 R1 Since the current through R2 does not change, IR1 must flow through the capacitor Ccomp and enter the error amplifier. This current is monitored inside the L6561 and when reaches about 37A the output voltage of the multiplier is forced to decrease, thus reducing the energy drawn from the mains. If the current exceeds 40A, the OVP protection is triggered (Dynamic OVP), and the external power transistor is switched off until the current falls approximately below 10A. However, if the overvoltage persists, an internal comparator (Static OVP) confirms the OVP condition keeping the external power switch turned off (see fig. 1).Finally, the overvoltage that triggers the OVP function is: Vout = R1 40A.
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L6561
Typical values for R1, R 2 and C are shown in the application circuits. The overvoltage can be set independently from the average output voltage. The precision in setting the overvoltage threshold is 7% of the overvoltage value (for instance V = 60V 4.2V). Disable function The zero current detector (ZCD) pin can be used for device disabling as well. By grounding the ZCD voltage the device is disabled reducing the supply current consumption at 1.4mA typical (@ 14.5V supply voltage). Releasing the ZCD pin the internal start-up timer will restart the device. Figure 1.
OVER VOLTAGE
VOUT nominal
ISC
40A 10A
DYNAMIC OVP
STATIC OVP
D97IN592A
I 2 X PWM
DRIVER
40A
D97IN591
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L6561
Figure 3. Typical Application Circuit (80W, 110VAC)
D1 BYT03-400 C6 T R7 (*) 950K C3 680nF 68K 5 2 1 7 4
+
Vo=240V Po=80W
R3 (*) 240K BRIDGE + 4 x 1N4007 FUSE 4A/250V Vac (85V to 135V) NTC R10 10K
D3 1N4150 D2 1N5248B
R2 100
10nF R1
C1 1F 250V
R9 (*) 950K
R5 10
L6561
3 C2 22F 25V C7 10nF 6
MOS STP7NA40
C5 100F 315V
R6 (*) 0.31 1W
R8 10K 1%
D97IN549B
TRANSFORMER T: core THOMSON-CSF B1ET2910A (ETD 29 x 16 x 10mm) OR EQUIVALENT (OREGA 473201A7) primary 90T of Litz wire 10 x 0.2mm secondary 11T of #27 AWG (0.15mm) gap 1.8mm for a total primary inductance of 0.7mH
+
Vo=400V Po=120W
R3 (*) 440K BRIDGE + 4 x 1N4007 FUSE 2A/250V Vac (175V to 265V) NTC R10 10K
D3 1N4150 D2 1N5248B
R2 100
10nF R1
C1 560nF 400V
R9 (*) 1.82M
R5 10
L6561
3 C2 22F 25V C7 10nF 6
MOS STP5NA50
C5 56F 450V
R6 (*) 0.41 1W
R8 6.34K 1%
D97IN550B
TRANSFORMER T: core THOMSON-CSF B1ET2910A (ETD 29 x 16 x 10mm) OR EQUIVALENT (OREGA 473201A8) primary 90T of Litz wire 10 x 0.2mm secondary 7T of #27 AWG (0.15mm) gap 1.25mm for a total primary inductance of 0.8mH
+
Vo=400V Po=80W
R3 (*) 240K BRIDGE + 4 x 1N4007 FUSE 4A/250V Vac (85V to 265V) NTC R10 10K
D3 1N4150 D2 1N5248B
R2 100
12nF R1
C1 1F 400V
R9 (*) 1.24M
R5 10
L6561
3 C2 22F 25V C7 10nF 6
MOS STP8NA50
C5 47F 450V
R6 (*) 0.41 1W
R8 6.34K 1%
D97IN553B
TRANSFORMER T: core THOMSON-CSF B1ET2910A (ETD 29 x 16 x 10mm) OR EQUIVALENT (OREGA 473201A8) primary 90T of Litz wire 10 x 0.2mm secondary 7T of #27 AWG (0.15mm) gap 1.25mm for a total primary inductance of 0.8mH
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L6561
Figure 6. Demo Board (EVAL6561-80) Electrical Schematic
D1 STTH1L06 R4 180 k R5 180 k T D8 1N4150 C5 12 nF R14 100 R1 750 k D2 1N5248B R6 68 k R50 12 k C3 470 nF R12 750 k R11 750 k Vo=400V Po=80W NTC 2.5
C1 1 F 400V
L6561
MOS STP8NM50
R3 10 k
R16 91 k
R15 220
R9 0.41 1W
R10 0.41 1W
R13 9.53 k
Boost Inductor Spec (ITACOIL E2543/E) E25x13x7 core, 3C85 ferrite 1.5 mm gap for 0.7 mH primary inductance Primary: 105 turns 20x0.1 mm Secondary: 11 turns 0.1mm
Figure 7. EVAL6561-80: PCB and Component Layout (Top view, real size 57x108mm)
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L6561
Figure 8. OVP Current Threshold vs. Temperature
D94IN047A
IOVP (A)
41
5 1
40
39
0.01 0.005
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L6561
Figure 12. Output Saturation Voltage vs. Sink Current
VPIN7 (V) VCC = 14.5V 2.0
D94IN046
D97IN555A
VCOMP(pin2) (V)
3.5
SINK
4.5
4.0 3.2
1.5 1.0 1.0 0.8 0.6 0.5 0.4 0.2 0 0 100 200 300 400 IGD (mA) 0 0
3.0
2.8 2.6
VCC -1.0
VCC -1.5
VCC -2.0
SOURCE
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L6561
mm DIM. MIN. A a1 B b b1 D E e e3 e4 F I L Z 3.18 7.95 2.54 7.62 7.62 6.6 5.08 3.81 1.52 0.125 0.51 1.15 0.356 0.204 1.65 0.55 0.304 10.92 9.75 0.313 TYP. 3.32 0.020 0.045 0.014 0.008 MAX. MIN.
0.065 0.022 0.012 0.430 0.384 0.100 0.300 0.300 0.260 0.200 0.150 0.060
Minidip
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L6561
DIM. MIN. A a1 a2 a3 b b1 C c1 D (1) E e e3 F (1) L M S 3.8 0.4 4.8 5.8 0.65 0.35 0.19 0.25 0.1
mm TYP. MAX. 1.75 0.25 1.65 0.85 0.48 0.25 0.5 0.026 0.014 0.007 0.010 0.004 MIN.
inch TYP. MAX. 0.069 0.010 0.065 0.033 0.019 0.010 0.020
45 (typ.) 5.0 6.2 1.27 3.81 4.0 1.27 0.6 8 (max.) 0.15 0.016 0.189 0.228 0.050 0.150 0.157 0.050 0.024 0.197 0.244
SO8
(1) D and F do not include mold flash or protrusions. Mold flash or potrusions shall not exceed 0.15mm (.006inch).
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L6561
Information furnished is believed to be accurate and reliable. However, STMicroelectronics assumes no responsibility for the consequences of use of such information nor for any infringement of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of STMicroelectronics. Specifications mentioned in this publication are subject to change without notice. This publication supersedes and replaces all information previously supplied. STMicroelectronics products are not authorized for use as critical components in life support devices or systems without express written approval of STMicroelectronics. STMicroelectronics acknowledges the trademarks of all companies referred to in this document. The ST logo is a registered trademark of STMicroelectronics 2003 STMicroelectronics - All Rights Reserved STMicroelectronics GROUP OF COMPANIES Australia - Brazil - Canada - China - Finland - France - Germany - Hong Kong - India - Israel - Italy - Japan -Malaysia - Malta - Morocco Singapore - Spain - Sweden - Switzerland - United Kingdom - United States. http://www.st.com
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