ALUMA TOOL GUIDE

Advanced Performance Cutting Tools

A generation ahead of all other

aluminum cutters

Innovations | Solutions | Savings

Save time and money by roughing and
finishing aluminum and other non-ferrous
material with one tool
3 flutes 37.5 helix specially designed for
fast material removal and multi-purpose
machining
Advanced flute shape and relief construction
generates superior wall finishes
Unique wiper flat geometry produces excellent
part floor finishes
Sinuous end gash ideal for aggressive
plunging and ramping speeds
Available with various corner radii in stock
Stocked with Fulcoat 5 as a standard
(Advanced ZrN Coating)
Also available with Fulcoat 19 upon request
(Advanced TiB2 Coating)
Special variations available in 2 weeks
uncoated
Regrinds and recoats available on request

Call today for a

Guaranteed Performance Test.
800.248.8315

The AlumaMill G3 is a real work

horse. On our latest bow, the Z7, we
were able to eliminate tools and cut
cycle time while increasing
reliability and quality.

Fullerton Advanced Solutions Team

Fullerton Tool is a unique company with diverse products

and services, big enough to support any customers demands,
small enough to make it happen F.A.S.T.

- Luke Schwarz, CNC Programmer,

Mathews Inc.

1/8
1/8
3/16
3/16
1/4
1/4
1/4
1/4
5/16
5/16
5/16
3/8
3/8
7/16
1/2
1/2
5/8
5/8
3/4
1

1/2
3/4
3/8
5/8
1/2
3/4
1
1-1/4
13/16
1
1-1/4
1
1
1
1
1-1/4
1-1/4
1-5/8
1-3/4
1-3/4

1/8
1/8
3/16
3/16
1/4
1/4
1/4
1/4
5/16
5/16
5/16
3/8
3/8
7/16
1/2
1/2
5/8
5/8
3/4
1

2
2
2
2
2-1/2
2-1/2
2-1/2
3
2-1/2
2-1/2
3
2-1/2
3
2-3/4
3
3
3-1/2
3-1/2
4
4

3833
27000
27100
27101
27001
27102
27103
27002
27104
27106
27003
27107
27004
27088
27005
27109
27006
27112
27007
27008
27009

ED
Num P
ber

ED
Num P
ber

Ove
r
Leng all
th

Sha
Diam nk
eter

Cutt
i
Leng ng
th

Cutt
Diam ing
eter

Square End Standard

Length

3833 FC5
27010
27065
27066
27011
27067
27068
27012
27069
27071
27013
27072
27014
27089
27015
27074
27016
27077
27017
27018
27019

1/8
3/16
1/4
5/16
5/16
3/8
7/16
1/2
1/2
5/8
3/4
1

1/4
5/16
1/2
1/2
7/16
1/2
9/16
5/8
3/4
3/4
1
1-1/4

1/8
3/16
1/4
5/16
5/16
3/8
7/16
1/2
1/2
5/8
3/4
1

Tolerance:

1-1/2
2
2
2
2-1/2
2-1/2
2-3/4
3
3
3-1/2
4
4

Cutting Dia. +.0/-.0005

Shank Diameter h6

3873
27045
27046
27047
27048
27105
27049
27050
27108
27051
27111
27053
27054

ED
Num P
ber

ED
Num P
ber

Ove
r
Leng all
th

Sha
Diam nk
eter

Cutt
i
Leng ng
th

Cutt
Diam ing
eter

Square End Stub

Length

3873 FC5
27055
27056
27057
27058
27070
27059
27060
27073
27061
27076
27063
27064

1/4
5/16
3/8
7/16
1/2
1/2
1/2
5/8
5/8
3/4
3/4
1
1
1

2
1-1/4
2
2
2
2-1/2
3-1/4
2-1/2
3-1/4
2-1/2
3-1/4
2-1/2
3-1/4
4-1/8

1/4
5/16
3/8
7/16
1/2
1/2
1/2
5/8
5/8
3/4
3/4
1
1
1

4
4
4
4
4
5
6
5
6
5
6
5
6
7

3833XL
27020
27021
27022
27023
27024
27110
27025
27026
27027
27028
27029
27030
27031
27113

ED
Num P
ber

ED
Num P
ber

Ove
r
Leng all
th

Sha
Diam nk
eter

Cutt
i
Leng ng
th

Cutt
Diam ing
eter

Square End Extra

Long Length

3833XL FC5
27033
27034
27035
27036
27037
27075
27038
27039
27040
27041
27042
27043
27044
-

1/8
1/8
3/16
3/16
1/4
1/4
1/4
1/4
5/16
5/16
5/16
3/8
3/8
7/16
1/2
1/2
5/8
5/8
3/4
1

1/2
3/4
3/8
5/8
1/2
3/4
1
1-1/4
13/16
1
1-1/4
1
1
1
1
1-1/4
1-1/4
1-5/8
1-3/4
1-3/4

1/8
1/8
3/16
3/16
1/4
1/4
1/4
1/4
5/16
5/16
5/16
3/8
3/8
7/16
1/2
1/2
5/8
5/8
3/4
1

Tolerance:

2
2
2
2
2-1/2
2-1/2
2-1/2
3
2-1/2
2-1/2
3
2-1/2
3
2-3/4
3
3
3-1/2
3-1/2
4
4

Cutting Dia. +.0/-.0005

Shank Diameter h6

3833B
27158
27162
27187
27193
27243
27249
27255
27261
27299
27305
27311
27359
27367
27425
27529
27537
27621
37631
27737
27895

ED
Num P
ber

ED
Num P
ber

Ove
r
Leng all
th

Sha
Diam nk
eter

Cutt
i
Leng ng
th

Cutt
Diam ing
eter

Ball Nose Standard

Length

3833B FC5
27159
27163
27188
27194
27244
27250
27256
27262
27300
27306
27312
27360
27368
27426
27530
27538
27622
37632
27738
27896

*
*
*

*
*
*
*

*
*

* Not part of initial stocking plan.

Made upon request/ stocked
thereafter. Delivered uncoated
in 1 week, add coating lead
time for appropriate coating.

1/8
1/4
5/16
5/16
3/8
7/16
1/2
1/2
5/8
3/4
1
3/16

1/4
1/2
7/16
1/2
1/2
9/16
5/8
3/4
3/4
1
1-1/4
5/16

1/8
1/4
5/16
5/16
3/8
7/16
1/2
1/2
5/8
3/4
1
3/16

1-1/2
2
2-1/2
2-1/2
2-1/2
2-3/4
3
3
3-1/2
4
4
2

3873B
27154
27237
27287
27293
27351
27417
27479
27517
27617
27707
27859
27182

ED
Num P
ber

ED
Num P
ber

Ove
r
Leng all
th

Sha
Diam nk
eter

Cutt
i
Leng ng
th

Cutt
Diam ing
eter

Ball Nose Stub

Length

3873B FC5
27155
27183
27238
27288
27294
27352
27418
27480
27518
27618
27708
27860

*
*
*
*
*
*
*
*
*

1/4
5/16
3/8
7/16
1/2
1/2
1/2
5/8
5/8
3/4
3/4
1
1
1

2
1-1/4
2
2
2
2-1/2
3-1/4
2-1/2
3-1/4
2-1/2
3-1/4
2-1/2
3-1/4
4-1/8

1/4
5/16
3/8
7/16
1/2
1/2
1/2
5/8
5/8
3/4
3/4
1
1
1

4
4
4
4
4
5
6
5
6
5
6
5
6
7

3833XLB
27267
27317
27375
27433
27549
27561
27573
27641
27651
27747
27757
27905
27915
27926

ED
Num P
ber

ED
Num P
ber

Ove
r
Leng all
th

Sha
Diam nk
eter

Cutt
i
Leng ng
th

Cutt
Diam ing
eter

Ball Nose Extra Long Length

3833XLB FC5
27268
27318
27376
27434
27550
27562
27574
27642
27652
27748
27758
27906
27916
27927

*
*
*
*
*
*
*
*
*
*
*

1/2
1/2
5/8
5/8
5/8
3/4
3/4
3/4

1-1/4
1-1/4
1-1/4
1-1/4
1-1/4
1-3/4
1-3/4
1-3/4

1/2
1/2
5/8
5/8
5/8
3/4
3/4
3/4

3
3
3-1/2
3-1/2
3-1/2
4
4
4

0.030
0.060
0.030
0.060
0.120
0.030
0.060
0.120

ED
Num P
ber

Corn
Rad er
ius

Ove
r
Leng all
th

Sha
Diam nk
eter

Cutt
i
Leng ng
th

Cutt
Diam ing
eter

Corner Radius
Standard Length

3833R
27120
27121
27122
27123
27124
27125
27126
27127

* Not part of initial stocking plan.

Made upon request/ stocked
thereafter. Delivered uncoated
in 1 week, add coating lead
time for appropriate coating.

1/8
1/4
1/2

1-1/2
2
3

.015
.015
.015

ED
Num P
ber

Corn
Rad er
ius

1/4
1/2
5/8

Ove
r
Leng all
th

Cutt
i
Leng ng
th

1/8
1/4
1/2

Sha
Diam nk
eter

Cutt
Diam ing
eter

Corner Radius Stub Length

3873R FC5
27153
27234
27470

* Not part of initial stocking plan.

Made upon request/ stocked
thereafter. Delivered uncoated
in 1 week, add coating lead
time for appropriate coating.

.030

ED
Num P
ber

Sha
Diam nk
eter

1/2

Corn
Rad er
ius

Ove
r
Leng all
th

1/2

Cutt
i
Leng ng
th

Cutt
Diam ing
eter

Corner Radius
Extra Long Length

3833XLR FC5
27542

1/2
1/2
3/4
3/4
1
1

5/8
5/8
1
1
1-1/4
1-1/4

1/2
1/2
3/4
3/4
1
1

4
6
6
6
6
7

2-1/4
3-3/8
2-1/4
3-3/8
3-3/8
4-3/8

.480
.480
.720
.720
.970
.970

3.0
4.0
4.0
5.0
6.0
7.0
8.0
10.0
12.0
14.0
16.0
20.0
25.0

12.0
12.0
16.0
20.0
25.0
25.0
25.0
26.0
30.0
30.0
41.0
44.0
45.0

3.0
4.0
4.0
5.0
6.0
7.0
8.0
10.0
12.0
14.0
16.0
20.0
25.0
Tolerance:

50.0
50.0
50.0
64.0
64.0
64.0
64.0
64.0
84.0
84.0
89.0
100.0
100.0
Cutting Dia. +.0/-.0005
Shank Diameter h6

ED
Num P
ber

ED
Num P
ber

Ove
r
Leng all
th

Sha
Diam nk
eter

Cutt
i
Leng ng
th

Cutt
Diam ing
eter

Metric Square End

Standard Length

9833

9833 FC5

93000
93100
93001
93002
93003
93004
93005
93006
93007
93008
93009
93010
93011

93012
93054
93013
93014
93015
93016
93017
93018
93019
93020
93021
93022
93023

ED
Num P
ber

Ne
Diam ck
eter

Rea
ch

Ove
r
Leng all
th

Sha
Diam nk
eter

Cutt
i
Leng ng
th

Cutt
Diam ing
eter

Square End Long Reach

3833LR
27130
27131
27132
27133
27134
27135

38.0
50.0
51.0
58.0
64.0
64.0
76.0
89.0

ED
Num P
ber

3.0
4.0
5.0
6.0
8.0
10.0
12.0
16.0

ED
Num P
ber

Ove
r
Leng all
th

6.0
8.0
13.0
13.0
16.0
15.0
20.0
30.0

Sha
Diam nk
eter

3.0
4.0
5.0
6.0
8.0
10.0
12.0
16.0

Cutt
i
Leng ng
th

Cutt
Diam ing
eter

Metric Square End

Stub Length

9873

9873 FC5

27136
27164
27195
93101
27319
27377
27435
27653

27654
27165
27196
93055
27320
27378
27436
27654

* Not part of initial stocking plan.

Made upon request/ stocked
thereafter. Delivered uncoated
in 1 week, add coating lead
time for appropriate coating.

6.0
8.0
10.0
12.0
14.0
16.0
20.0
25.0

50.0
50.0
50.0
50.0
57.0
63.0
63.0
63.0

6.0
8.0
10.0
12.0
14.0
16.0
20.0
25.0

100.0
100.0
100.0
100.0
125.0
150.0
150.0
150.0

ED
Num P
ber

ED
Num P
ber

Ove
r
Leng all
th

Sha
Diam nk
eter

Cutt
i
Leng ng
th

Cutt
Diam ing
eter

Metric Square End Extra Long Length

9833XL 9833XL FC5

93038
93039
93040
93041
93042
93043
93044
93045

93046
93047
93048
93049
93050
93051
93052
93053

3.0
3.0
4.0
4.0
5.0
6.0
7.0
8.0
10.0
12.0
14.0
16.0
20.0
25.0

12.0
20.0
12.0
16.0
20.0
25.0
25.0
25.0
26.0
30.0
30.0
41.0
44.0
45.0

3.0
3.0
4.0
4.0
5.0
6.0
7.0
8.0
10.0
12.0
14.0
16.0
20.0
25.0

50.0
50.0
50.0
50.0
64.0
64.0
64.0
64.0
64.0
84.0
84.0
89.0
100.0
100.0

9833B
27144
27150
27172
27176
27207
27225
27281
27337
27401
27459
27595
27685
27791
27837

ED
Num P
ber

ED
Num P
ber

Ove
r
Leng all
th

Sha
Diam nk
eter

Cutt
i
Leng ng
th

Cutt
Diam ing
eter

Metric Ball Nose Standard Length

9833B FC5
27145
27151
27173
27177
27208
27226
27282
27338
27402
27460
27596
27686
27792
27838

*
*

6.0
8.0
10.0
12.0
14.0
16.0
20.0
25.0

50.0
50.0
50.0
50.0
57.0
63.0
63.0
63.0

6.0
8.0
10.0
12.0
14.0
16.0
20.0
25.0

100.0
100.0
100.0
100.0
125.0
150.0
150.0
150.0

ED
Num P
ber

ED
Num P
ber

Ove
r
Leng all
th

Sha
Diam nk
eter

Cutt
i
Leng ng
th

Cutt
Diam ing
eter

Metric Ball Nose Extra Long Length

9833XLB 9833XLB FC5

27231
27343
27409
27467
27607
27697
27803
27849

27232
27344
27410
27468
27608
27698
27804
27850

*
*
*
*
*
*
*
*

3.0
4.0
5.0
6.0
7.0
8.0
10.0
12.0
14.0
16.0
20.0

6.0
8.0
13.0
13.0
15.0
16.0
15.0
20.0
20.0
30.0
30.0

3.0
4.0
5.0
6.0
7.0
8.0
10.0
12.0
14.0
16.0
20.0

38.0
50.0
51.0
58.0
64.0
64.0
64.0
76.0
76.0
89.0
100.0

9873B
27140
27168
27201
27213
27275
27325
27385
27443
27583
27661
27767

ED
Num P
ber

ED
Num P
ber

Ove
r
Leng all
th

Sha
Diam nk
eter

Cutt
i
Leng ng
th

Cutt
Diam ing
eter

Metric Ball Nose Stub

Length

9873B FC5
27141
27169
27202
27214
27276
27326
27386
27444
27584
27662
27768

*
*
*
*
*
*
*
*
*
*

5.0
5.0
10.0
10.0
10.0
16.0
16.0
16.0

51.0
51.0
64.0
64.0
64.0
89.0
89.0
89.0

.50
.75
.50
1.00
1.50
.50
1.00
1.50

ED
Num P
ber

Corn
Rad er
ius

13.0
13.0
15.0
15.0
15.0
30.0
30.0
30.0

Ove
r
Leng all
th

Cutt
i
Leng ng
th

5.0
5.0
10.0
10.0
10.0
16.0
16.0
16.0

Sha
Diam nk
eter

Cutt
Diam ing
eter

Metric Corner Radius Stub Length

9873R
27197
27199
27379
27381
27383
27655
27657
27659

* Not part of initial stocking plan.

Made upon request/ stocked
thereafter. Delivered uncoated
in 1 week, add coating lead
time for appropriate coating.

Speeds & Feeds

6.0
8.0
10.0
12.0
16.0
20.0
25.0

20.0
20.0
25.0
25.0
30.0
380
38.0

6.0
8.0
10.0
12.0
16.0
20.0
25.0

100.0
100.0
100.0
100.0
150.0
150.0
150.0

50.0
50.0
57.0
57.0
89.0
89.0
89.0

.2260
.3040
.3780
.4570
.6040
.7620
.9450

ED
Num P
ber

Ne
Diam ck
eter

Rea
ch

Ove
r
Leng all
th

Sha
Diam nk
eter

Cutt
i
Leng ng
th

Cutt
Diam ing
eter

Metric Square End Long Reach

9833LR FC5
93031
93032
93033
93034
93035
93036
93037

SERIES 3833 and 9833

ALUMA-MILL
AlumaMill G3

INCH SIZE

Axial Depth
Radial Width

1/4
3/8
1/2
3/4
1

Axial Depth
Radial Width

1/4
3/8
1/2
3/4
1

METRIC SIZE

Axial Depth
Radial Width

6.0
10.0
12.0
20.0
25.0

Axial Depth
Radial Width

6.0
10.0
12.0
20.0
25.0
rev. 8-Sep-10

Rough

Slotting

(.5 - 1) x D
full

.0020
.0030
.0040
.0070
.0080

Rough
.0020
.0025
.0035
.0045
.0100

Rough

(.2 - .4) x D
full

.0030
.0040
.0060
.0080
.0100

Slotting

(.5 - 1) x D
full

0.05
0.08
0.10
0.18
0.20

Finish

(.2 - .4) x D
full

.0025
.0030
.0040
.0055
.0065

Slotting

(.5 - 1) x D
full

Aluminum Alloys, Magnesium

(1500 - 2000) SFM
Side Milling (Profiling)
Finish
Heavy
Light
Finish
1.5 x D
(.3 - .5) x D

(.1 - .2) x D

(.03 - .06) x D

.0020
.0040
.0024
.0040
.0060
.0045
.0050
.0075
.0070
.0085
.0110
.0100
.0095
.0120
.0110
FPT (in/tooth)
Copper Alloys
(800 - 1200) SFM
Side Milling (Profiling)
Heavy
Light
Finish
1.5 x D
(.3 - .5) x D

.0020
.0030
.0040
.0055
.0060
FPT (in/tooth)

(.1 - .2) x D

.0020
.0025
.0030
.0070
.0050

(.03 - .06) x D

.0020
.0025
.0030
.0070
.0080

Aluminum Alloys, Magnesium

(450 - 610) SMPM
Side Milling (Profiling)
Finish
Heavy
Light
Finish

(.2 - .4) x D
full

1.5 x D
(.3 - .5) x D

0.08
0.10
0.15
0.20
0.25

(.1 - .2) x D

(.03 - .06) x D

0.05
0.10
0.06
0.10
0.15
0.11
0.13
0.19
0.18
0.22
0.28
0.25
0.24
0.30
0.28
FPT (mm/tooth)
Copper Alloys
(245 - 370) SMPM
Slotting
Side Milling (Profiling)
Rough
Finish
Heavy
Light
Finish

(.5 - 1) x D
full

(.2 - .4) x D
full

1.5 x D
(.3 - .5) x D

0.05
0.06
0.09
0.11
0.25

0.06
0.08
0.10
0.14
0.17

0.05
0.08
0.10
0.14
0.15
FPT (mm/tooth)

Rough

Slotting

(.5 - 1) x D
full

.0015
.0035
.0050
.0060
.0080

Rough
.0040
.0050
.0060
.0080
.0100

Rough

.0020
.0040
.0050
.0085
.0100

0.04
0.09
0.13
0.15
0.20

Finish

(.2 - .4) x D
full

.0030
.0035
.0045
.0070
.0085

Slotting

(.5 - 1) x D
full

Rough

(.2 - .4) x D
full

Slotting

(.5 - 1) x D
full

Cast Aluminum (Si > 10%)

(800 - 1500) SFM
Side Milling (Profiling)
Finish
Heavy
Light
Finish
(.1 - .2) x D

(.03 - .06) x D

.0020
.0035
.0020
.0045
.0055
.0040
.0055
.0065
.0050
.0080
.0090
.0070
.0110
.0110
.0090
FPT (in/tooth)
Brass / Bronze
(800 - 1500) SFM
Side Milling (Profiling)
Heavy
Light
Finish
1.5 x D
(.3 - .5) x D

.0030
.0040
.0045
.0060
.0070
FPT (in/tooth)

(.1 - .2) x D

.0035
.0045
.0055
.0075
.0085

(.03 - .06) x D

.0035
.0045
.0055
.0075
.0085

Cast Aluminum (Si > 10%)

(245 - 460) SMPM
Side Milling (Profiling)
Finish
Heavy
Light
Finish

(.2 - .4) x D
full

0.05
0.10
0.13
0.22
0.25

Slotting

1.5 x D
(.3 - .5) x D

Finish

1.5 x D
(.3 - .5) x D

(.1 - .2) x D

0.05
0.09
0.11
0.14
0.14
0.17
0.20
0.23
0.28
0.28
FPT (mm/tooth)
Brass / Bronze
(245 - 460) SMPM
Side Milling
Heavy
Light

(.1 - .2) x D

(.03 - .06) x D

(.5 - 1) x D
full

(.2 - .4) x D
full

1.5 x D
(.3 - .5) x D

0.05
0.06
0.08
0.18
0.13

0.05
0.06
0.08
0.18
0.20

0.10
0.13
0.15
0.20
0.25

0.08
0.09
0.11
0.18
0.22

0.08
0.10
0.11
0.15
0.18
FPT (mm/tooth)

(.03 - .06) x D

0.05
0.10
0.13
0.18
0.23

Finish

(.1 - .2) x D

(.03 - .06) x D

0.09
0.11
0.14
0.19
0.22

0.09
0.11
0.14
0.19
0.22

Plastics (contact Fullerton for special considerations)

(600 - 900) SFM
Side Milling (Profiling)
Rough
Finish
Heavy
Light
Finish
Slotting

(.5 - 1) x D
full

.0020
.0025
.0035
.0050
.0060

(.2 - .4) x D
full

.0025
.0030
.0040
.0055
.0065

1.5 x D
(.3 - .5) x D

.0020
.0025
.0040
.0055
.0060
FPT (in/tooth)

(.1 - .2) x D

.0025
.0030
.0045
.0070
.0075

- Alan Randt, President,

Enduro Engineering

.0025
.0030
.0045
.0070
.0075

D cutter diameter (inches)

T tooth count (flutes)
FPT feed per tooth (in/tooth)
SFM surface speed(ft/min) = FPT x T x RPM

RPM spindle speed (rpm) = (SFM x 3.82) D

IPM feed rate (inch/min) = FPT x T x RPM

* Recommendations are intended for starting parameters only.

Plastics (contact Fullerton for special considerations)

(180 - 275) SMPM
Side Milling (Profiling)
Rough
Finish
Heavy
Light
Finish
Slotting

(.5 - 1) x D
full

0.05
0.06
0.09
0.13
0.15

(.2 - .4) x D
full

0.06
0.08
0.10
0.14
0.17

1.5 x D
(.3 - .5) x D

0.05
0.06
0.10
0.14
0.15
FPT (mm/tooth)

(.1 - .2) x D

0.06
0.08
0.11
0.18
0.19

(.03 - .06) x D

D cutter diameter (mm)

T tooth count (flutes)
FPT feed per tooth (mm/tooth)
SMPM surface speed (m/min) = FPT x T x RPM
RPM spindle speed (rpm) = (SMPM x 3.82) D
MPM feed rate (m/min) = FPT x T x RPM

* Recommendations are intended for starting parameters only.

Copyright Fullerton Tool Company 2010

After switching to the Fullerton AlumaMill G3 we were able to reduce manufacturing times and machine loads by increasing our speeds while maintaining
and improving our overall part quality. This tool really is the next generation
in aluminum cutting tools!!

(.03 - .06) x D

!"!#$%&&'#()*#+#(,-./,01#23#+#4567"#
$89/%:#577;"45;5<!=#>#?5?;@??;4==7#+#A,B:#?5?;@?";<<<=#
000*CDEE%&)9/)99E*F9G#+#H,E%HICDEE%&)9/)99E*F9G#

0.06
0.08
0.11
0.18
0.19

Aluminum drilling made easy

Innovations | Solutions | Savings

Save time & money by drilling 50 60% faster
than standard two flute drills
Over 50 new sizes added
3 parabolic flutes designed with thinner OD
margins enhances chip flow and reduces drag
Very aggressive rake and flute structure for
softer materials
Positive primary only grind on the point making
it able to feed as much as 150 IPM plus
Pronounced curvature grinds on the notch and
flute face, making them self-centering and
more aggressive in softer material
Three 30 RH Spiral Flutes
130 Special High Performance Point
For extremely high speed drilling in Aluminum,
Ductile Iron, Mild Steel, Titanium and
Thermoplastics

Call today for a

Guaranteed Performance Test.
800.248.8315

The Fullerton Aluma Drill is the best drill

in my tool box for drilling fast precise
holes for my 6061 aluminum parts.
Fullerton Advanced Solutions Team

Fullerton Tool is a unique company with diverse products

and services, big enough to support any customers demands,
small enough to make it happen F.A.S.T.

- Steve Slachta
General Machine

SERIES 1565

Three 30 RH Spiral Flutes 130 Special High Performance Point

.0625
.0670
.0730
.0781
.0787
.0820
.0890
.0906
.0938
.0980
.1020
.1065
.1094
.1130
.1142
.1181
.1181
.1250
.1250
.1285
.1299
.1360
.1406
.1457
.1495
.1520
.1562
.1570
.1574
.1574
.1590
.1654
.1693
.1719
.1730
.1770
.1800
.1811
.1875
.1875
.1960
.1968
.1990
.2010
.2031
.2047
.2130
.2188
.2280
.2344
.2362
.2362

1/16
51
49
5/64
2.0
45
43
2.3
3/32
40
2.6
36
7/64
33
2.9
3.0
3.0
1/8
1/8
30
3.3
29
9/64
3.7
25
24
5/32
22
4.0
4.0
21
4.2
4.3
11/64
17
16
15
4.6
3/16
3/16
9
5.0
8
7
13/64
5.2
3
7/32
1
15/64

Tolerance:

6.0
6.0

.0625
.0670
.0730
.0781
3.0
.0820
.0890
3.0
.0938
.0980
3.0
.1065
.1094
.1130
3.0
3.0
3.0
.1250
.1250
.1285
6.0
.1360
.1406
6.0
.1495
.1520
.1562
.1570
6.0
6.0
.1590
6.0
6.0
.1719
.1730
.1770
.1800
6.0
.1875
.1875
.1960
6.0
.1990
.2010
.2031
6.0
.2130
.2188
.2280
.2344
6.0
6.0

Cutter Dia. +.0000 -.0005

Shank Dia. h6

3/4
3/4
7/8
7/8
25.0
7/8
1
25.0
1
1-1/4
32.0
1-1/4
1-1/4
1-1/4
32.0
22.0
32.0
7/8
1-1/4
1-3/8
35.0
1-3/8
1-3/8
35.0
1-3/8
1-3/8
1-3/8
1-3/8
23.0
35.0
1-3/8
45.0
45.0
1-5/8
1-5/8
1-5/8
1-5/8
45.0
1
1-5/8
1-3/4
45.0
1-3/4
1-3/4
1-3/4
50.0
1-3/4
1-3/4
1-3/4
2
32.0
50.0

1-1/2
1-1/2
1-3/4
1-3/4
50.0
1-3/4
2
50.0
2
2-1/4
57.0
2-1/4
2-1/4
2-1/4
57.0
38.0
57.0
1-1/2
2-1/4
2-1/2
64.0
2-1/2
2-1/2
64.0
2-1/2
2-1/2
2-1/2
2-1/2
50.0
64.0
2-1/2
76.0
76.0
2-3/4
2-3/4
2-3/4
2-3/4
76.0
2
2-3/4
3
76.0
3
3
3
82.0
3
3
3
3-1/4
64.0
82.0

Cutter Dia. +0.000 -0.013mm

Shank Dia. h6

ED
Num P
ber

Ove
r
Leng all
th

Flut
Leng e
th

Sha
Diam nk
eter

Wire
a
Lett nd
er

Met
ric

ona
l
Frac
ti

Dec
Equ imal
ival
ent

For Extremely High Speed Drilling in Aluminum, Ductile Iron, Mild Steel, Titanium and Thermoplastics

1565

15424
19000
19001
15425
19002
19003
15445
19004
15426
15600
19005
15601
15427
15602
19006
19007
15675
19008
15428
15603
15231
15604
15429
19009
15605
19010
15430
15606
19011
15677
19012
15232
19013
15431
19014
19015
19016
19017
19018
15432
19019
15683
19020
15226
15433
19021
15607
15434
19022
15435
19023
15688

1/4
1/4
F
6.8
I
7.0
7.0
9/32
7.3
7.4
7.5
7.8
5/16
5/16
8.0
8.0
Q
8.5
11/32
9.0
U
9.5
3/8
3/8
25/64
10.0
10.0
10.2
13/32
10.6
27/64
7/16
11.3
29/64
15/32
12.0
12.0
12.1
31/64
12.5
1/2
1/2
1/2
12.8
33/64
13.2
17/32
13.6
14.0
9/16
14.5
37/64
Tolerance:

.2500
.2500
.2570
8.0
.2720
8.0
8.0
.2812
8.0
8.0
8.0
8.0
.3125
.3125
8.0
8.0
.3320
10.0
.3438
10.0
.3680
10.0
.3750
.3750
.3906
10.0
10.0
12.0
.4062
12.0
.4219
.4375
12.0
.4531
.4688
12.0
12.0
14.0
.4843
14.0
.5000
.5000
.5000
14.0
.5156
14.0
.5312
14.0
14.0
.5625
16.0
.5781

Cutter Dia. +.0000 -.0005

Shank Dia. h6

1-1/4
2
2-1/8
54.0
2-1/8
36.0
54.0
2-1/8
54.0
54.0
54.0
60.0
1-5/8
2-3/8
40.0
60.0
2-1/2
63.0
2-1/2
63.0
2-1/2
63.0
1-3/4
2-1/2
2-7/8
44.0
63.0
73.0
2-7/8
73.0
2-7/8
2-7/8
73.0
3
3
50.0
76.0
76.0
3
76.0
2
3
4
76.0
3-1/4
76.0
4
76.0
101.0
4
101.0
4

2-1/2
3-1/4
3-1/2
100.0
3-1/2
76.0
100.0
3-1/2
100.0
100.0
100.0
100.0
3
4
76.0
100.0
4
100.0
4
100.0
4
100.0
3
4
4-1/2
76.0
100.0
125.0
4-1/2
125.0
4-1/2
4-1/2
125.0
4-3/4
4-3/4
100.0
125.0
125.0
4-3/4
125.0
3-1/2
4-3/4
6
125.0
5
125.0
6
125.0
150.0
6
150.0
6

ED
Num P
ber

Ove
r
Leng all
th

Flut
Leng e
th

Sha
Diam nk
eter

Wire
a
Lett nd
er

Met
ric

l
ona
Frac
ti

Dec
Equ imal
ival
ent

.2500
.2500
.2570
.2677
.2720
.2755
.2755
.2812
.2874
.2913
.2953
.3071
.3125
.3125
.3149
.3149
.3320
.3346
.3438
.3543
.3680
.3740
.3750
.3750
.3906
.3937
.3937
.4016
.4062
.4173
.4219
.4375
.4448
.4531
.4688
.4724
.4724
.4764
.4843
.4921
.5000
.5000
.5000
.5039
.5156
.5197
.5312
.5354
.5512
.5625
.5709
.5781

1565
19024
15436
15608
15233
15609
19025
15689
15437
19026
19027
19028
15234
19029
15438
19030
15690
19031
15235
15439
19032
15227
15236
19033
15440
19034
19035
15691
15237
15441
19036
15228
15442
19037
15446
15443
19038
15692
19039
15229
19040
19041
15444
15489
19042
19043
19044
15490
19045
15238
15491
19046
19047

Cutter Dia. +0.000 -0.013mm

Shank Dia. h6

14.8
15.0
19/32
15.2
15.5
5/8
5/8
16.0
16.0
16.5
21/32
17.0
11/16
17.5
17.9
23/32
18.4
18.5
3/4
3/4
19.2
49/64
19.5
20.0
20.0
7/8
1

16.0
16.0
.5938
16.0
16.0
.6250
.6250
16.0
16.0
18.0
.6562
18.0
.6875
18.0
18.0
.7188
20.0
20.0
.7500
.7500
20.0
.7656
20.0
20.0
20.0
.8750
1.0000

101.0
101.0
4
101.0
101.0
2-5/8
4
67.0
101.0
101.0
4
101.0
4
101.0
101.0
4
101.0
101.0
2-5/8
4
101.0
4
101.0
67.0
101.0
4
4

150.0
150.0
6
150.0
150.0
4-1/2
6
112.5
150.0
150.0
6
150.0
6
150.0
150.0
6
150.0
150.0
4-1/2
6
150.0
6
150.0
125.0
150.0
6
6

ED
Num P
ber

Ove
r
Leng all
th

Flut
Leng e
th

Sha
Diam nk
eter

Wire
a
Lett nd
er

Met
ric

l
Frac
tion
a

Dec
Equ imal
ival
ent

.5827
.5905
.5938
.5984
.6102
.6250
.6250
.6299
.6299
.6496
.6562
.6692
.6875
.6890
.7047
.7188
.7244
.7283
.7500
.7500
.7559
.7656
.7677
.7874
.7874
.8750
1.0000

1565
19048
15694
15492
19049
15239
19050
15493
19051
15695
15696
15494
15697
15495
15240
19052
15496
19053
19054
19055
15497
19056
15230
15241
19057
15698
15498
15499

I have used the same Fullerton Aluma Drill 1565

10mm for the last 3 months it is still running fast and
making great holes, its like drilling butter.
- Joe Shop
Competitive Machining

Tolerance:

Cutter Dia. +.0000 -.0005

Shank Dia. h6

Cutter Dia. +0.000 -0.013mm

Shank Dia. h6

Speeds & Feeds

Speed & Feed InformaCon Chart

Series
565- AAlumaDrills
luma-Drills
Series 11565-

ALUMINUM ALLOYS

ALUMINUM
Si > 10%

CAST IRON
SOFT

STEEL
SOFT

TITANIUM
SOFT

THERMOPLASTICS

RPM
IPM
SFM
FPR
RPM
IPM
SFM
FPR
RPM
IPM
SFM
FPR
RPM
IPM
SFM
FPR
RPM
IPM
SFM
FPR
RPM
IPM
SFM
FPR

1/4"

3/8"

1/2"

3/4"

1"

19864
159
650
0.004
13752
83
450
0.003
11460
92
375
0.004
10696
64
350
0.003
3973
24
130
0.003
4584
37
150
0.004

9932
179
650
0.009
6876
110
450
0.008
5730
92
375
0.008
5348
75
350
0.007
1986
24
130
0.006
2292
37
150
0.008

4966
149
650
0.015
3438
83
450
0.012
2865
69
375
0.012
2674
64
350
0.012
993
18
130
0.009
1146
28
150
0.012

3311
119
650
0.018
2292
69
450
0.015
1910
57
375
0.015
1783
53
350
0.015
662
17
130
0.013
764
24
150
0.016

2483
99.32
650
0.02
1719
61.884
450
0.018
1432.5
51.57
375
0.018
1337
48.132
350
0.018
496.6
14.898
130
0.015
573
21.774
150
0.019

RPM
MM/MIN
SMM
FPR
RPM
MM/MIN
SMM
FPR
RPM
MM/MIN
SMM
FPR
RPM
MM/MIN
SMM
FPR
RPM
MM/MIN
SMM
FPR
RPM
MM/MIN
SMM
FPR

6mm

10mm

12mm

19mm

25mm

10512
2136
198.12
0.1016
7278
1109
137.16
0.0762
6065
1232
114.3
0.1016
5660
863
106.68
0.0762
2102
320
39.624
0.0762
2426
493
45.72
0.1016

6307
2883
198.12
0.2286
4366
1774
137.16
0.2032
3639
1479
114.3
0.2032
3396
1208
106.68
0.1778
1261
384
39.624
0.1524
1455
591
45.72
0.2032

5256
4005
198.12
0.381
3639
2218
137.16
0.3048
3032
1849
114.3
0.3048
2830
1725
106.68
0.3048
1051
481
39.624
0.2286
1213
739
45.72
0.3048

3320
3035
198.12
0.4572
2298
1751
137.16
0.381
1915
1459
114.3
0.381
1787
1362
106.68
0.381
664
438
39.624
0.3302
766
623
45.72
0.4064

2523
2563
198.12
0.508
1746
1597
137.16
0.4572
1455
1331
114.3
0.4572
1358
1242
106.68
0.4572
505
384
39.624
0.381
582
562
45.72
0.4826

Copyright Fullerton Tool Company 2009

121 Perry St. Saginaw, MI 48602

Phone: 800-248-8315 / 989-799-4550 Fax: 989-792-3335
www.fullertontool.com sales@fullertontool.com

Specials & Regrinds

Specials & Regrinds

Special end mill diameters available
within 2 weeks
Special step drill diameters available
within 3-4 weeks
All tools can be reground on same
machine they were originally
manufactured on
Solid carbide and PCD tipped
Coolant fed drills, end mills and reamers
Various specialty coatings available
including CVD & DLC diamond coatings
Design and engineering of your complete
tooling process
Minimize your cost per piece

Fullerton Advanced Solutions Team

FullertonTools F.A.S.T. concept applies both Internally

and Externally. Internally dedicated to lean principles
and continuous improvement. Externally dedicated
to listening to and responding to our customers.
The fingerprint in the logo represents our dedication
to each customer, each order and each tool.

Our People Make The Difference

Tool Company Inc.

Innovate or Evaporate
121 Perry St. Saginaw, MI 48602
Telephone: 800.248.8315 989.799.4550 Fax: 989.792.3335
www.fullertontool.com sales@fullertontool.com

Copyright Fullerton Tool Company 2012

PD11-134 2011/12/21