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7/31/2012 1

Ozmara Anglica Ortiz Orozco


PUMP
CALCULATION
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Agenda
Theorical Framework
Sizing a Pump:
AFT Fathom
JEPump.exe
Theorical Calculus
Comentaries

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REMEMBERING

Suction Analysis
Static
suction lift
decreases
NPSHA
because
the pump
must work
against
gravity
Static suction
head increases
NPSHA
because gravity
helps pull liquid
into the pump

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Parameters:
Q
1
o W
1
Flow
V
1
Velocity
P
1
Pressure

1
Density
A
1
Area
Heat or Work Supplied W
f1

Z
1
Height
Energies Involved:

1. Internal Energy
2. Potential Energy
3. Kinetic Energy
4. Pressure Energy
5. Gravity

Bernoulli Equation:




144: Correction Factor for English units
L
h
g
V P
Z
g
V P
Z + + + = + +
2 2
2
2
2
2
2
2
1
1
1
1

Transform the mechanical energy to Kinetic energy, generating Pressure and Velocity in the fluid.

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Example:
Sizing a Pump
A pump is to be used to transfer water from a supply reservoir to a holding reservoir at the top of a hill.

The system consists of a supply reservoir, a pump, a discharge reservoir, and two pipes


Pipe No.1: 3 meters long.
Pipe No. 2: 300 meters long.
(Both pipes are 4 inch (10.2 cm ID), Steel, Schedule 40 pipes)









Constant Properties are assumed.
Surface Pressure: 1 atm
Supply Tank elevation 3 meters
Discharge Tank elevation: 60 meters
The pipes for both reservoirs connect to the reservoirs at a depth of 3 meters.

What is the head requirement for a pump to supply flow in this system at 115 m3/hr?
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3 m
60 m
Calculus manually:

Considerations
Fluid Water
Temperature 21 C
Vapor
Pressure
0.359 Psi (0.81 ft)
Patm 1 atm (33.977 ft)
Ktotal 25
Inner diameter 4.026 in
Flow 115 m3/hr (506.3298
GPM)
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Formulas involved:
D
L
f k
k K
Z Z h H
d
KQ
h
dV
d
Q
V
pipe
i
L
L
=
=
+ =
=
=
=

) (
Re
1 2
4
2
2

( )
3960
rel
L
L vp atm
QH
Hp
Z h H
H H Hs H NPSH

=
A + =
+ + =
JACOBS 10
AFT Fathom
Applied Flow Technology
Modules
Properties
Assumptions

Primary Windows

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Procedure:
Step 1: Specify Output
Output Control
Title: Sizing a Pump
System Properties
AFT Standard
Water at 1 atm (add to model)
21 C

Step 2: Build the Model
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Procedure (continue)
Step 3: Specifications of the objects

1. J1 Reservoir (Supply Tank)

a. Name = Reservoir
b. Elevation = 3 meters
c. Surface pressure = 1 atm.
d. Pipe depth = 3 meters (entered on the "Pipe Depth & Loss Coefficients" tab)

2. J2 Reservoir (Discharge Tank)

a. Name = Reservoir
b. Elevation = 60 meters
c. Surface pressure = 1 atm
d. Pipe depth = 3 meters (entered on the "Pipe Depth & Loss Coefficients" tab)

3. J3 Pump

a. Type = Assigned Volumetric Flow (for sizing)
b. Flow rate = 115 m3/hr
c. Elevation = 0 meters

Step 4: Run the Model
Step 5: Check Out Results
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Now that the pump head requirement has been identified as 116.3 meters at the design flow rate of 115
m3/hr, a pump of the correct size can be purchased to meet this requirement. Once the actual pump has
been identified, the pump characteristics can be added to the pump component by adding the pump curve
data to the pump junction
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Adding the pump curve data
Pump Curve Data:

122 meters @ 0 m3/hr
116 meters @ 115 m3/hr
76 meters @ 230 m3/hr

Curve Fit Order: 2
After the curve data is
entered, click the
Generate Curve Fit
Now button and then
the OK button.
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Procedure (continue
Step 9. Re-evaluate the model
Examine the Pump Summary in the General Output Section. The output (Figure 2.4) shows the pump operating at a flow rate of 114.7
m3/hr, and a head rise of 116.1 meters., which is acceptably close to the previous sizing calculation
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Change to the Graph Results window (e.g., using the Windows menu), and choose Select Graph Data.
Here you can specify that a pump vs. system curve be created.
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JEPumps
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Comparative Table Results
NPSH
d
(ft)
dP
Pump
(psia)
HP
Velocity
(ft/s)
dP
suction
(psia)
dP/100
ft
dP
discharge
(psia)
Fathom 41.67 165.2 48.77 12.76 -4.3 5.72 167.5
JEPump

39.7

164.4 48.8 12.76 -4.3 5.72 168.8
Manuall
y
41.74 172.02 49.3 12.75 -4.8 5.72* 167.02
*: Crane B-17
PUMP
PIPES

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