Using Cranes on Agip KCO Locations

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Introduction
Lifting Points of Interest This Presentation is a Reminder of Information You Should Already Know You or Your Company Should Have Copies of the Relevant Regulations

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Agenda

RoK Crane Rules Your Procedures Rigging Training Audits Actions Incidents Observations Paperwork
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Overview
THE BIG PICTURE IS SAFETY IN CRANE OPERATION THE RESULT IS ZERO CRANE INCIDENTS
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safe safe safe

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Vocabulary
We Will discuss Issues, in terms of a technical Nature, Based on RoK Rules Please Do Not Hesitate To Ask Questions

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Understanding RoK Rules

Sections 7 and 8 are of the most interest for Crane Owners and Users Appendix 10 and 13 for slings and rigging Are their Other Rules to consider ? What International Rules Apply In KZ ? What Rules are Imposed by Agip KCO ?

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Are their Other Rules to Consider?

Yes, there are 83 additional Rules that Apply to Cranes, by Reference and as Applicable
APPENDIX 2 (to Section 1.4)
LIST of Regulatory Documents to be Applicable for Hoisting Equipment Designing, Fabrication, Maintenance and Operation
GOST 2.601-68 ESKD. Operation Documents. GOST 12.1.013-78 SSBT. Construction. Electrical Safety. General Requirements. GOST 12.27058-81 Safety. Cranes. Colour Indication of Hazardous Parts. GOST 12.3.009-76 SSBT. Load Handling Work. General Safety Requirements. GOST 12.4.026-76 SSBT. Colour Signals and Safety Signs.
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What International Rules Apply In KZ ?

ISO 4301/1 Cranes. Classification. ISO 4306/1 Hoisting Equipment. Glossary. ISO 4308/1 Load Lifting Cranes. Wire Rope Selection. ISO 4308/2 Load Lifting Cranes. Steel Cable Selection. Part 2. Self-Propelled Boom Cranes. Usage Ratio. ISO 4309 Cranes. Wire Ropes. Standards and Regulations for Inspection and Discarding.
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What Rules are Imposed By Agip KCO ?

RoK Rules for Safe Operation of Load Lifting Cranes All Referenced Documents of the RoK Rules ISO Standards as Referenced in RoK Agip KCO HSE Procedures For the Safe Use of Cranes

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Licensing of Lifting Operations

Under RoK Rules A State License for Exploitation of Lifting Equipment Facilities is REQUIRED for entry Into the Site. This is Required of ALL Contractors and SubContractors who Use and Direct Cranes.

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Registration of Lifting Equipment

REQUIRED FOR SITE ENTRY

State Exploitation License Full Technical Passport - Original
Initial Registration Original Permission to use Company stamped Partial Inspection GGT/MI stamped Full Inspection and Test MI regional Permission to use MI Registration Number EIR/CCP up to date passport entries Mechanical Responsible person or Company AND

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Site Entry continued

RoK Plate Number Registration Crane Operator certificates

Up to date and locally Registered

The contact numbers and Location of the Onsite Engineer In Charge and his Certification from RoK GGT. Current sling and rigging Certification for all equipment on the Crane.

Note : partial/Full Inspection dates that are within 10 days of expiration, may be cause for rejection. rev1
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Registration with RoK continued

For further Information

Review Section 7.1 If the Crane has exceeded its life span, then Technical Documentation from a Specialized Company will be required to Accompany the Passport. Please have the data required in Section 7.5.7 properly displayed in the Crane windows.

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Qualification of Personnel

Refer to RoK Rules Section 7.4

This includes
The Engineer In Charge (EIC) All Crane Operators All Riggers/Slingers Signal Persons Maintenance Persons

Electrical and Mechanical

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Documentation of Personnel

Reference RoK Rules Section 7.4

Certificates shall be in the format as required by RoK rules They shall be Up to date. They shall have the appropriate GGT/MI stamps and photos, Including Company data. This is for all persons previously identified. They shall have also had the Agip KCO site safety induction.

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Crane Engineer In Charge.EIC

Reference RoK Rules Section 7.4

For Safe Crane Operations, this is one of the Most Important Positions in your staff. He is the person who is field responsible for the safe operation of all you field cranes. You may need more than 1 person to fill this role. All lift plans and lifting permit to work orders are his responsibility.

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Written Procedures
I.A.W. Schedule D of all Agip KCO contracts you shall have written procedures for Lifting Operations. Ref.1.7.3 Also , RoK Section7.4.30, 31 and 7.5.15 refer to procedures and Special lifting Operational requirements. Lift Plans are Required for ALL Multiple Crane Lifts within the Project. No Exceptions

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Following Written Procedures

I.A.W. Schedule D and RoK Rules Section 7.5.6 . Written procedures for Crane Operations Shall be followed as WRITTEN. This includes Lift Plans Developed for Unusual Circumstances If They Can NOT be followed, they Need to Be re-Written to proceed.

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Equipment Condition

I.A.W. RoK Rules Section 7.3

Examination of the cranes components and safety features for compliance and condition is considered COMPREHENSIVE. The number items are far too numerous to cover in a presentation such as this, but are the very heart of crane safety. We at Agip KCO HSE require a high Degree of Quality in this Evaluation Process

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Equipment on site that DOES NOT meet the Minimum Criteria as Outlined in the RoK Rules will stop working and PROPER Repairs Will be Made or Their Permits will be removed and they will be Asked to Leave the Site. Equipment entering the Site will be Denied Entry until Proper Repairs are Made. Our Continuous Auditing of Crane Operations Will Insure the High Degree of Safety is Maintained Throughout the Site.

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Rigging Equipment and Logs

All Rigging Equipment used on this Agip KCO Project are subject to RoK Rules and Regulations Sections 7.3.28, 7.5.14, Appendix 10 and Appendix 13 Logs or Records of purchase, inspection, testing and certification shall be kept and appropriate audits will confirm compliance or disclose non-compliance with the RoK Rules. Shall be I.A.W. current Internationally accepted practice unless it is determined to create a safety hazard, and then referred to the original maker for advise. All other, nonstandard terminations will be evaluated for safety performance.

Socket and Wedge Wire Rope Terminations on all Cranes

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Internationally Approved Socket/Wedge Installation

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Training Evaluation Process

RoK Rules for the evaluation and training needs of selected Crane Operating and Rigging personnel are outlined in sections 7.4.2 and 7.4.25. Formats for documentation are in Appendix 14 and 16

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Audits and Inspections

Detailed Inspections are the Responsibility of the Crane Owner, I.A.W. RoK Rules sections 7.3 and 7.4 and are to be performed on a regular Basis. Daily Inspections are to be performed by the Crane Operator I.A.W. RoK section 7.4.31 and recorded in the Log book (see Appendix 17) Rigging Equipment is to be inspected before use by qualified Rigging Personnel. All Records shall be I.A.W. RoK Rules Including Rigging Equipment.

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Audits and Inspections continued

Agip KCO HSE routinely Audits Contractors for Compliance with the fore mentioned RoK Rules. The Results of these Audits are Summarized and Recommendations are sent to Agip KCO project management for Actions as Needed to Ensure that Safety in the Work Environment is Kept at a High Level.

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Action Items
Under the RoK Rules section 8.0, various actions are listed for Violation of the Rules as Stated. In addition Agip KCO management has a Responsibility to uphold these Rules and the Rules outlined in Schedule D of all Project Contracts. Actions for Correction of Rules Violations Shall be made as timely as Possible.

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Incidents

Any Incidents involving Cranes and Rigging MUST be Reported to Agip KCO Immediately. RoK Rules of Section 9.0 are the Responsibility of the Crane Owner, and are part of the Agip KCO Commitment to the Safe Use of Cranes on This Project Please Report any and All Incidents or Near Miss Incidents to Agip KCO HSE

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Project Observations
Much of what is Seen on a Daily Basis, Around the Project, Needs No Comments You Be the Judge

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Paperwork

DO NOT use Paperwork as a Fire Blanket

Properly Make Document and Log Entries when and where they are required Examples are:
Redesign of components Repair of Load Bearing Members Incidents Involving Cranes Replacing Wire Ropes

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Paperwork

For Further Clarification see RoK Sections 7.2.1c & d 7.2.6 7.3.3 7.3.4 Do NOT Use Paperwork for Wallpaper

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Where to Get More Information

Local GGT/MI offices Agip KCO HSE Various Consulting services, Manufacturers

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The End

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