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M
z+
G= - EzF
E
2
> E
1
: - battery
E
2
< E
1
: + E
ext
> E
cell
to afford deposition
(Nernst equation)
1. Free energy change for ion in the solution to atom in the metal (cathodic reaction):
or also
2. The electrical work, w, performed in electrodeposition
at constant pressure and constant temperature:
and since AV =0
AG =G
m
(free energy pure metal)- G
e
(free energy of ion in the electrolyte)
AG = - w +PAV
3. Substituting Equation (2) in (1) one gets
(1)
(2)
4. Repeat (1) and (2) for anodic reaction:
or
Electrochemical deposition
:electrodeposition-thermodynamics (q)
A thermodynamic possible reaction
may not occur if the kinetics are
not favorable
Kinetics express themselves
through all types of overpotentials
E -E
o
= q ( + anodic and - is
cathodic)
G* = G
#
+|uA|
k
c
=
kT
h
e
AG
#
_
RT
k
= k
c
kT
h
e
|FA|
RT
i
= k
z F = k
c
z F
kT
h
e
|FA|
RT
i
= k
zF = k
c
z F
kT
h
e
(1 |)FA|
RT
Electrochemical deposition :electrodeposition-
kinetics-activation control
Understanding of polarization
curves: consider a positive ion
transported from solution to the
electrode
Successful ion jump frequency is
given by the Boltzmann
distribution theory (h is Planck
constant):
(without field)
(with field)
Electrochemical deposition :electrodeposition-
kinetics-activation control
i
e
= i
= k
c
zF
kT
h
e
(1 |)FA|
e
RT
= i
= i
c
zF
kT
h
e
|FA|
e
RT
q=A|A|
e
i = i
i = i
e
(e
(1|)Fq
RT
e
|Fq
RT
)
q= a + blog(i)
(Butler-Volmer)
(Tafel law)
At equilibrium the exchange current
density is given by:
The reaction polarization is then given
by:
The measurable current density is then
given by:
For large enough overpotential:
Electrochemical deposition :electrodeposition-
kinetics-diffusion control
dC
dX
=
C
x=
0
C
x=0
o
q
c
=
RT
nF
ln
C
x=0
C
0
i = nFD
0
C
0
C
x=0
o
I
l
= nFAD
0
C
0
o
i = i
l
(1 e
nFq
c
RT
)
From activation control to diffusion
control:
Concentration difference leads to
another overpotential i.e. concentration
polarization:
Using Faradays law we may write
also:
At a certain potential C
x=0
=0 and then:
C
x=0
C
0
=
1- i
i
l
we get :
Electrochemical deposition :electrodeposition-
non-linear diffusion effects
o = tD
0
t
( )
1
2
I
l
= nFAC
0
D
0
tt
|
\
|
.
|
1
2
I
l
= nFAC
0
D
0
tt
|
\
|
.
|
1
2
+ AnFD
0
C
0
r
Nonlinear diffusion and the advantages of using
micro-electrodes:
An electrode with a size comparable to the thickness
of the diffusion layer
The Cottrell equation is the current-vs.-time on an
electrode after a potential step:
For micro-electrodes it needs correction :
I
l
= nFAD
0
C
0
o
Electrochemical deposition :electrodeposition-
non-linear diffusion effects
I
l,m
= trnFD
0
C
0
(disc)
I
l,m
= 2trnFD
0
C
0
(hemisphere)
I
l,m
= 4trnFD
0
C
0
(sphere)
I
l,m
= AnFD
0
C
0
r + L
The diffusion limited currents for
some different electrode shapes are
given as (at longer times after bias
application and for small
electrodes):
If the electrodes are recessed
another correction term must be
introduced:
Homework
Homework: demonstrate equality of = (tRT/2M)
1/2
q/P
T
and = kT/2
1/2
a
2
t P
T
(where a is the molecular diameter)
What is the mean free path (MFP)? How can you increase the MFP in a vacuum
chamber? For metal deposition in an evaporation system, compare the distance
between target and evaporation source with working MFP. Which one has the
smaller dimension? 1 atmosphere pressure = ____ mm Hg =___ torr. What are the
physical dimensions of impingement rate?
Why is sputter deposition so much slower than evaporation deposition? Make a
detailed comparison of the two deposition methods.
Develop the principal equation for the material flux to a substrate in a CVD process,
and indicate how one moves from a mass transport limited to reaction-rate limited
regime. Explain why in one case wafers can be stacked close and vertically while in
the other a horizontal stacking is preferred.
Describe step coverage with CVD processes. Explain how gas pressure and surface
temperature may influence these different profiles.