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SK-KD 7TH
SERVICING CLUTCHES
OBJECTIVES
Diagnose clutch-related problems. Inspect, adjust, replace clutch linkage. Inspect, adjust, repair, and replace clutch slave and master cylinders, & lines. Inspect, adjust, and replace release bearing lever, and pivot. Inspect and replace pressure plate.
OBJECTIVES
Inspect and replace clutch disc assembly. Inspect and replace pilot bearing. Inspect or replace flywheel ring gear. Inspect block, bellhousing, case surfaces. Measure flywheel runout, and crank endplay. Measure clutch housing-to-block runout. Inspect, replace, align power train mounts.
TROUBLESHOOTING GUIDE
Noises Binding Slippage Pulsation Chatter
CLUTCH SLIPPAGE
Engine speed increases vehicle speed does not. Slipping is caused by: Improper adjustment (too tight) Worn disc Contamination of the disc (oil) Adjustment clearance decreases with disc wear.
Flywheel
Uneven Wear
CLUTCH CHATTER
Clutch chatter is a shaking or shuddering. Clutch chatter is cause by: Broken motor mounts Glazed clutch disc Worn U-joints Worn pilot bushing
CLUTCH VIBRATES
Clutch vibration can occur at any clutch position. Can feel the vibration, and sometimes hear it also.
DRAGGING CLUTCH
Dragging results from the clutch not completely disengaging. Maximum spin down time 5 seconds. Dragging is caused by: Warped disc or Pressure plate Loose disc facing Incorrect clutch pedal adjustment.
BINDING CLUTCH
Clutch pedal does not operate smoothly. Possible causes of binding are: Worn front bearing retainer. Dirty or worn input shaft splines. Bent or worn linkage.
CABLE
FREE-PLAY ADJUSTMENT
Free play is the clearance between the clutch release fingers and the release bearing. Free-play is measured at the pedal. Free-play is critical to clutch life. Insure return springs are in place.
SELF ADJUSTING
HYDRAULIC
SLAVE CYLINDER
Slave Cylinder
CLUTCH DISC
Clutch disc transfers power from the flywheel to the transmission input shaft. Disc must remain free of oil. Clean hands. Most clutch discs contain Asbestos. If clutch disc is removed, replace if more than 50,000 miles.
FLYWHEEL
Scored flywheels can be resurfaced. Check flywheel runout. Check crankshaft endplay. Clean oil and abrasives from flywheel. Check ring gear teeth. Mark flywheel and crankshaft for reassemble.
Flywheel
PILOT BUSHINGS
Three Types Bushings Ball Bearings Torrington Needle Bearings Use a tap to remove Bushings. Use a puller to remove bearings.
RELEASE BEARING
Three Types Non Constant Running Release Bearing Adjustable Mechanical Linkage Adjustable Hydraulic Adjustable Cable Constant Running Release Bearing Self Adjusting Cable Non Adjustable Hydraulic System Internal Hydraulic Release Bearing (Pg 86)
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