A PRESENTATION ON PRACTICAL TRAINING AT ACC CEMENT PLANT

The full form of ACC is

associated cement company. This project was proposed in 1917. This is the first cement plant in Asia The plant capacity of cement is 1.5 M.T.P.A. The coal based power plant is held in 2006-2007. The capacity of power plant is 25 MW.

 Cement can be defined as any substance, which can

join unite two or more pieces of some other substance together to from a unit mass. A mixture of limestone, clay, silica and gypsum and etc.

 MINES CRUSHER STACKER & RECLAIMER HOPPERS RAW MILL

PREHEATER
KILN COAL MILL COOLER SECTION CEMENT MILL PACKING PLANT

COMPOSITION
Typical constituents of Portland clinker plus Gypsum
Clinker (CaO)3 SiO2 (CaO)2 SiO2 (CaO)3 Al2O3 CCN C3 S C2 S C3 A Mass % 45-75% 7-32% 0-13%

(CaO)4 Al2O3 Fe2O3 CaSO4 2 H2O

C4AF

0-18% 2-10%

Ordinary Portland Cement (OPC)

CEMENT

Portland pozzolona Cement (PPC) Portland Blast Furnace Slag Cement White Cement Oil Well Cement

Lime Stone (MINES) Size: Up to 1M

PROCESS FLOW DIAGRAM

Lime Stone Crusher Size: Up to 50mm
Stacker Makes stockpile Red ochre storage & handling

Reclaimer Reclaim Material

Clay storage & handling

Laterite storage & handling

RAW MILL (It Grinds material) LS Raw Mill Cyclones
By

Raw Mill Hoppers

Laterite Clay Red ochre

Bucket Elevator

Blending Silo (Raw Meal Storage)

PREHEATER Double String 6 Stages, 12 Cyclones Rotary KILN (Burn Pulverized small size material)

Coal Storage

Coal Mill Section (Mill, Classifier, & Bag Filter)

Precalcinator (Before Last Stage of Preheater)

CEMENT MILL

Clinker Silo Storage

Pyro Floor Cooler

JVVNL We take 132 kv transmission line from grid sub station.

Thermal Power Plant

Thermal power plant of capacity, 25 x 1MW Diesel Generators DGs generates power at 6 x 1=6 MV.

The Thermal Station Burns The Fuel(Coal) And Use Heat To Raise The Steam. The Heat Is Absorbed By The Tube In Boiler Walls By Boiler Feed Water, Thus Steam Is Produced. The Steam Is Transferred To The Turbine Blade, Then Turbine Rotates, And Shaft of generator Inside Also Turns with It. The Electricity Is Generated By The Movement Of Magnetic field Created By The Rotor . The Electricity Is Passed Through The Transformers Which Step Up The Voltage For Effective Transmission.

 Coal handling plant

Ash handling plant

Water treatment plant Boiler generator Transformer Switchyard

POWER PLANT LAYOUT

It provided the fuel for combustion in boiler.

FLOW CHART OF COAL HANDLING PLANT

THROUGH TRAIN
USING WAGON TRIPLER

UNLOAD

DISCHARGED TO UNDERHOPPER

RAW MATERIAL

PROCESSING OF COAL HANDLING PLANT

SEND TO DIRECT FIRING

CRUSHING HOUSE

FURNACE

BUNKER

COAL MILL

TO FORM PULVERISED COAL

This plant

remove ash from furnace It transfer ash for disposal

Water tube boiler is used in this plant. In this boiler , water is fiow in the tube furnace.steam produce in the tube & it collect in a durm which is situated on the top of boiler .then steam goes to turbine

1.Super Heater 2.Economizer 3.Air Preheater

132 KV System:-

Isolator
Circuit breaker Lightning arrester

Switch Yard

Potential x-mer

Current x-mer