VIBROWEB

Welcome
Online - why?
System Features Highlights Benefits Application User interface

Multichannel Online Condition Monitoring - flexible, powerful, fast

VIBROWEB

PRFTECHNIK Condition Monitoring P.O. box 1263 85730 Ismaning, Germany

Why Online Condition Monitoring?

Welcome
Online - why?
System Features Highlights Benefits Application User interface
Press the (left) mouse key to view the next item

F Easy recording of measurement data - even at difficult-to-reach measurement locations F Reduction of unscheduled shutdowns F Less warehousing of spare parts due to maintenance planning F Lower personnel costs and time overheads for recording measured data F Immediate alarm notification if condition deteriorates F Telediagnosis by external experts - reachable at any time and from anywhere F Online condition monitoring pays off

System overview
LAN, Intranet, Internet, eMail, SMS

Communication
Ethernet, RS 232 Web server, eMail server, TCP/ IP

Base unit Welcome

Online - why?
System Features Highlights Benefits Signal conditioning Signal analysis Data processing Data storage

VIBROWEB Inputs / Outputs

Analog (2x16) Key phasor / Counter (8x) Digital IN / OUT (4x / 6x)

Cabling
Application User interface Digital IN Digital OUT

Direct connection to sensor or via connection box

Sensors
LineDrive, ICP (acceleration) 4-20mA Voltage (10V 30V AC/DC) Temperature (PT100, thermocouple) Strain gauge Displacement (inductive) RPM (inductive) others...

Flexible cabling

Return

Welcome
VIBROWEB

Online - why?
System Features Highlights Benefits Application User interface

6-conductor cable

50 m.. 200 m < 50 m

Coaxial cable

Connection box Direct connection to sensor

Connection box saves installation costs and installation effort over long distances

Features and more

VIBROWEB ... ... measures:
Welcome
Online - why?
System Features Highlights Benefits Application User interface

Vibration velocity (peak, RMS) Vibration acceleration (peak, RMS) Shock pulse (bearing condition) Displacement Torque Time signal Spectrum Envelope RPM Temperature mV & mA levels

... provides:

32 MB Flash memory / 32 MB RAM Mains supply Removable terminals Control cabinet (IP 65) Web server & eMail server Ethernet interface 2 serial interfaces (RS232)

VIBROWEB highlights
Short measurement cycles

Welcome
Online - why?
System Features Highlights Benefits Application User interface

Noise suppression

Complex diagnosis measurements

Removable terminals

Configurable diagnosis robot

Dynamic alarm masks

Selective alarming

Short measurement cycles

Permanent transducer supply 2 parallel meas. channels
Welcome

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No settling time Measures 2 locations simultaneously Channel switching in milliseconds

Fast (internal) multiplexer

Online - why?
System Features Highlights Benefits Application User interface VIBROWEB Example

32 meas. locations with vibration velocity and FFT spectrum each.

VIBRONET Signalmaster
MUX

16x

16x

9x

9x

9x

5x

Cycle time: 2 minutes

Cycle time: 14 minutes

Noise suppression
RPM-synchronous averaging amplifies RPM-dependent signals

Next -> <- Overview

Welcome
Online - why?
System Features

1st. measurement

2nd. measurement

3rd. measurement

Averaging Highlights Benefits Application User interface Non-RPM-sync. Result

RPM-sync.

Ideal for low-speed machines with high noise levels!

Non-RPM synchronous signal (= noise) is dampened

Complex diagnosis measurements (1)

Orbit
2 synchronous meas. channels 1 trigger
VIBROWEB

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Welcome
Online - why?
System Features Highlights Benefits Application User interface

Application: Shaft vibration measurement

rpm

X
Orbit in OMNITREND

Phase measurement / order analysis

1 meas. channel 1 trigger Application: Amplitude and phase of vibration vector

Phase measurement in OMNITREND

rpm

vib

Complex diagnosis measurements (2)

Order spectrum / Order envelope spectrum
Frequency analysis on RPM-synchronous drives 1 Meas. channel + 1 trigger (RPM)

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Welcome
Online - why?
System Features Highlights Benefits Application User interface Advantage : RPM variation has no effect on bandwidth Reliable identification of spectral lines Application: Assignation of RPM-synchronous machine defects (Imbalance / Misalignment ...)

Vibration

RPM

Order spectrum

'Smeared' FFT spectrum due to RPM variation

Complex diagnosis measurements (3)

Cepstrum
Inverse transformation of the power spectrum Harmonics & Sidebands are displayed on a single line respectively = Rhamonics 1/frequency = Quefrence

Next -> <- Overview

Welcome
Online - why?
System Features Highlights Benefits Application User interface Advantage: Data reduction -> few significant lines Identification of regular structures in the spectrum Application: Simplification of complex spectra e.g. of Defective roller bearings Defective turbine blades Gear mesh

Cepstrum

Spectrum with harmonics and sidebands

Removable terminals

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F
Welcome
Online - why?
System Features Highlights Benefits Application User interface

Convenient connection of the cable outside the switching cabinet in good light & spatial conditions

Greater security, because not installed directly on the board.

Configurable diagnosis robot (1)

Intelligent system configuration reduces the data traffic

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Welcome

Alarm info
Online - why?
System Features Highlights Benefits Application User interface FFT, enveloping Data reduction Alarm violation?

eMail / SMS
No delay !

Measurement data

Diagnosis measurement

Trend data Spectra Time signal ...

OMNITREND
Processed data sent when traffic is low

VIBROWEB

Configurable diagnosis robot (2)

Alarm level adapts to the operating state
Expl: Wind mill Welcome
Online - why?
System Features Highlights Benefits Application User interface Generator speed Wind vel. (0-20mA) Generator power (0-20mA) Op. state 1 500 - 1000 rpm 5 - 10 m/s 100 - 500 kW Op. state 2 1001 - 1500 rpm 10,5 - 15 m/s 501 kW - 2500 kW

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Order spectrum

Configurable diagnosis robot (3)

Amplitude trending related to the operating state

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Welcome
Online - why?
System Features Highlights Benefits Application User interface Operating state 2

Why narrow-band trending ? Condition diagnosis for the specific machine component (Characteristic frequencies) Why differentiate operating states? Identifications of 'critical' operating conditions

Larger variation in operating state 2

Operating state 1

Dynamic alarm masks

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Alarm Welcome
Online - why?
System Features Highlights Benefits Application User interface

Warning

OK

RPM varies -> Frequency band changes width and position Load varies -> Alarm and warning levels decreases/ increases

Selective alarming
VIBROWEB warns the right person

<- Overview

Oil temperature too high! Welcome

Online - why?
System Features Highlights Benefits Application User interface

Loud noise from gearbox !

SMS to maintenance crew

eMail / fax to specialist

Alarm at gearbox G234 !!WARNING!! ------------------------Check lubrication of pump P234 ------------------------Dear Mr. Doe, Please check attached spectrum
FFT_data

You'll profit from it (1)

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Welcome
Online - why?
System Features Highlights Benefits Application User interface

Flexible configuration
Plug-in cards enable VIBROWEB to be configured in just a few minutes for almost any measurement task.

Short measurement intervals

Permanently supplied transducers reduce the measurement intervals to a minimum - ideal, for example, for machines with variable RPMs or changing load.

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Simple conversion from offline to online

The same sensor installation is used - VIBROWEB only replaces the existing channel switch.

Economical installation
One transducer (LineDrive) for 3 variables: machine vibration, bearing condition, cavitation

Easy system maintenance

The only spare parts required for VIBROWEB are the plug-in cards that are simple to replace if any malfunctions occur.

You'll profit from it (2)

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Welcome
Online - why?
System Features Highlights Benefits Application User interface

Low noise
RPM-dependent signals are increased and thus suppress any noise - ideal for low-speed machines.

C C C C

Reduced data traffic

Signal processing and storage in VIBROWEB; only a few vital data are sent

Convenient remote access

Check alarms online and analyze machine signals - from any PC with an Internet browser

Evaluation & archiving of data

Straightforward data evaluation, archiving and setting up of the measurement parameters (alarm values) with OMNITREND PC software

Optional
EX protection Display module: signal measurement and system check in-situ System-specific user-interface (HTML), eMail function

Fit for your application

Raw mill (cement industry)

Welcome
Online - why?
System Features Highlights Benefits Application User interface

Kiln drive (cement industry) Roller press (cement industry)

Paper machine

Simple to use - easy to learn

Welcome
Ethernet, RS 232

Online - why?
System Features Highlights

Browser (HTML)
Benefits Application User interface Check alarm condition online Measure machine signals for diagnosis (spectrum, time signal, ...)

OMNITREND
PC software for: Data evaluation & storage Documentation System programming (set up alarm limits, meas. cycles,...)

Demo tours Standard user interface Customized user interface

VIBROWEB