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Sheetmetal Rules
Sheetmetal work in SolidWorks requires that you remember a couple rules: Parts have a constant thickness Thickness faces are always perpendicular to the bend faces (material is never sheared at an angle) The bend faces are limited to cylindrical, planar, conical shapes
The exceptions are form tools and Lofted Bends
Contest
The next 6 slides show examples of Sheet Metal Parts Determine whether or not the part can be flattened with the reason why.
Insert Bends Flatten Bends No Bends Rip Base Flange / Tab Miter Flange
Old School
Fold
Unfold Sketched Bends Edge Flange
New School
Closed Corner
Hem Break / Trim Corner Jog Lofted Bend
Sheetmetal Functions
It used to be the Old School way was the only way to model sheetmetal parts in Solidworks.
The old way works, but it is very limited and you have to constantly mess with feature order to get it to work right.
Base Flange
Base Flange requires an open sketch
Edge Flange
Select an edge, hit the button, pull the flange Flange Length and Position buttons are self explanatory Offset allows you to create a dogleg flange You can also change the angle of the flange
Edge Flange
Edit Flange Profile allows you to change the sketch of the flange and alter the shape
Miter Flange
Miter Flange requires an open sketch on the edge of the part
Sketch
Propagate to tangent
Fold / Unfold
To put a feature across a bend, unfold the bend, put in the feature, then fold it again
Tab
There are no settings for the Tab function, it just adds a tab to the sketch face
Sketched Bend
Draw a line all the way across the part
Dont cross bend lines Line must go all the way across Control bend angle and direction Black dot selects stationary face
Jog
Like a double sketched bend on steroids Allows you to keep the original length of the tab or add material as it jogs
Hems
Buttons and dimensions should be self explanatory
Way cool.
Corner Break
Chamfers or rounds sharp outside corners
Puts you into a selection filter model to pick short edges across the thickness and bend faces
Forming Tools
Forming tools drag and drop from the Design Library
Forming tools maintain a constant thickness (they may add mass to the part)
Gussets
Lofted Bend
Lofted Bend is meant to make a looks like transition from one shape to another. This does not strictly adhere to regular sheetmetal industry practice for parts like this
Lofted Bend
Lofted Bend can also be used to do all sorts of things you shouldnt do with sheetmetal:
Old School
Chamfers or rounds sharp outside corners
Rip corners Build box shell Insert bends
Flatten
Old School
Old school is very order dependent New school has a suppressed feature that remains on the bottom of the tree
Finer Points
How does SW handle bend allowances? K Factor Bend Allowance Bend Deduction Bend Table
A very good mathematical description of how SW handles bend allowances is available as a Knowledge Base article on the SW website.
Finer Points
How does SW handle bend reliefs? Tear = zero thickness cut Rectangular = default depth is half of thickness Obround = full round cut
Finer Points
Sheetmetal automatically creates a link value called thickness, which allows the thickness of the entire part to be changed at once
More Info
www.sheetmetaldesign.com from Sean Adams www.engineersedge.com all sorts of Technical info www.sme.org Society of Manufacturing Engineers www.eng-tips.com Technical Moderated Groups www.sheetmetalworld.com Tons of Sheet Metal info www.trimech.com Tech Newsletter www.solidworks.com/swexpress/index.cfm SolidWorks Express Newsletter