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Presented by: Mr. S. B. Khan M.Pharm Semester- I Department of Pharmaceutics, NDMVPSs College of Pharmacy Nashik-422002. Under Guidance of: Dr. M. P. Wagh Asst. Proffessor Department of Pharmaceutics, NDMVPSs College of Pharmacy, Nashik-422002.
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Enclosures :
Sterile Manufacturing At Glance Cleanroom HVAC Design Clean Room : REGULATORY POINT OF VIEW Cleanroom Layout Contribution Of HVAC And The Meaning . . . Design Parameters Components Of HVAC System And Specifications HEPA FILTER : At Glance Monitoring And Testing Of HVAC Clean Room Validation Clean Room Of Future Cummary References
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allergic reaction Introduction of microorganisms Injections can cause injury to tissue, nerves, veins, and other vessels Needle can strike a bone Cost Communicable diseases
contamination with micro-organisms, endotoxins and particles ledges, shelves, cupboards and equipment Doors, ceilings Sinks and drains Personnel, clothing
Federal Standard 209 In determination of key parameters like temperature, humidity, pressures, filtration, airflow parameters and classification of cleanrooms.
Cleanroom layout
Design Details
materials used must be nonshedding, nonporous and resistant to microbial growth finished surfaces must be hard, smooth and easy to clean junctions of room surfaces withstand repeated disinfection number of openings in the clean-room fabric Concealed door-closer mechanisms
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Chemical-proof Bacteriostatic Stable in dimension Colour fast Good resistance to surface spread of flame Sound absorbing Slip-resistant Resistant to abrasion Impact resistant Easily cleaned Colour-coded (between areas of different functions) Soft to walk on for operator comfort
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0.1m
1 10 100 35.0 350 --
0.2m
7.50 75.0 750
0.3m
3.0 30.0 300
0.5m
1.0 10.0 100
5 m
----
1000
10000 10000
----
----
----
1000
10000 100000
7.0
70.0 700
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Contribution of HVAC
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A heating system (H in HVAC) A ventilating system (V in HVAC) A cooling system (AC" in HVAC)
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Insufficient air flow Inadequate laminarity Fail to pressurize to specified pressure level Big stagnition zones Ineffective chemical vapor exhaust Too high noise Temperature variation above specifications Humidity variation above specifications
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CLEANLINESS
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Block Diagram
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Local heating systems heat source, distributors, and Portable electric heaters, built-in electric resistance heaters, infrared heaters. and wood stoves Local cooling systems Air circulation devices, such as paddle or desk fans Local ventilating systems Local air-conditioning systems
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Conclusion:
High Efficiency Particulate Air capture a minimum of 99.97% of contaminants at 0.3 microns in size
Filtration Mechanisms
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Components
Frame Separator Gasket Efficiency : Hot DOP Integrity : Cold DOP Pressure Drop Air Velocity
Testing
Of HEPA Filter
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Physical
Air borne particulate matter HEPA integrity : Cold DOP Air Changes per hour Flow pattern in room Pressure Diff across filter Temperature and Humidity
Microbiological
Settling Plate Slit Plate Surface Sampling
Parameter
Test Frequency
Particulate monitoring in air HEPA filter integrity testing (DOP testing Air change rates Air pressure differentials Microbiological monitoring by settle plates Temperature and humidity
Daily
Daily
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Temperature setpoint 70 F +- 2 F Relative humidity 45% +-3% Air velocity 65 fpm Exhaust air requirements 4.5 cfm/ft2 (based on 1997 UBC/UFC increased minimum ventilation rate to 4 from 1 cfm/ft2) Fewer or no silencers to dampen fan noise Static pressure of 4 w.g. on makeup air units and 2 w.g. on recirculation air units Fan efficiency 85% Fan motor efficiency 94%
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VALIDATION
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Design Qualification . Identification of various systems, their functions, schematics & flow diagrams,sensors, dampers valves etc., Layout plans,critical parameters Operation Qualification various points of performance test readings, statement of compliance and noncompliance with the acceptance criteria Performance Qualification Test readings of all critical parameters under full operating conditions and full production
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CUMMARY
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As Per US GMP, Design and Construction Features Standard 209 Air should be of a high microbial quality HEPA filter bank along with mandatory terminal filters filtration regime in generally three stages Critical areas should have a positive pressure differential
Remember, overstating quality requirements and tolerances may result in unnecessary costs . . . !
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References
1. J,E, F, Reynolds. Martindale: The Extra Pharmacopoeia, The Royal Pharmaceutical Society: London, 1996, pp.1218-20. 2.Guideline on Sterile Drug Products Produced by Aseptic Processes, FDA, pub. 1987. 3.Guidance for Submitting Documentation for Sterilization Process Validation in applications for Human and Veterinary Drug Products, FDA, pub. 1993. 4. ISO 13408-1 Aseptic Processing of Health Care Products. 5.Cleanrooms and Associated Controlled Environments, Classification of Air Cleanliness. Contamination Control of Aerospace Facilities. Technical Order 00-25203, U.S. Air Force, December l, 1972. 6. Current Practices in the Validation of Aseptic Processing. Technical Report No. 36, Parenteral Drug Association, Inc., Bethesda, MD, 2002. 7. ISPE. Pharmaceutical Engineering Guides for New and Renovated Facilities Bulk Manufacturing Facilities, 1996 8. ALLEN, EDWARD: HOW BUILDINGS WORK, OXFORD UNIVERSITY PRESS, NEW YORK, NY, 1980.
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9. How Buildings Work provides a complete, introductory level look at all components of a building. The chapter on air temperature and humidity control (pp. 75-90) gives a general introduction to HVAC systems. 10. United Kingdom Accreditation Service. General Criteria of Competence for Calibration and Testing Laboratories. M10. Middlesex: UKAS, 1989.
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