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ORGANIC WASTE BIO-REPROCESSING PLANT

Aim: To utilise the biodegradable waste generated everyday in our kitchen and canteens. To produce Bio-gas or Electricity and manure

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organic waste bio-reprocessing

Why bio-reprocessing plant


A large amount of biodegradable waste is generated everyday. It is estimated that about 300-400 gm of biodegradable waste is generated per family per day. ( 4 person/family) All this waste is left in dumping grounds. Dumping of the waste at dump sites or in water bodies causes health hazards.

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organic waste bio-reprocessing

BARCs NISARG-RUNA
BARCs NISARG-RUNA plant for solid waste management offers a

Zero garbage, Zero effluent


By now about 20 plants based on the 'Nisargruna' technology have been set up in and around Mumbai in association with the urban local bodies and NGOs. e.g. BARC Canteens The Training school complex, Anushakti nagar,Mumbai http://www.barc.gov.in/technologies/kitchen/kitchen_br.html

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organic waste bio-reprocessing

What of kind waste can be processed?


NISARG-RUNA plant can process almost any biodegradable waste kitchen waste- Rice starch, wash water of rice ,used tea
powder, coffee powder, waste atta, left out rice, sambar, over ripened fruits, vegetable waste, waste edible oil and other cooked waste from kitchen

paper, grass, gobar, dry leaves etc.


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Bio gas plant

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organic waste bio-reprocessing

Quantity of Bio-gas and manure


Under ideal conditions input of 1000 kgs/day of wet biodegradable canteen waste should give 100 120 m/day of biogas (40-48 Kgs of LPG)
(1 cubic meter of Bio gas is equal to 0.4 -0.43 kgs. of L.P.G.)

80 100 kgs/day of manure

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Cost of installation, plant & erection by BARC


For a 5000kg plant
( for Gas turbine model to 250 Street Lights)

=17Lakhs =7.5 Lakhs

For a 500 kg plant


(For Bio gas Model)

For quotation, Please contact


Head, Technology Transfer and Collaboration Division Bhabha Atomic Research Centre, Trombay, Mumbai PIN Code 400 085, India. Tel : 091-022-25505337/25593897 Fax : 091-022- 25505151/25519613 Email : headttcd@barc.gov.in, Web: http://www.barc.gov.in/technologies/
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Return on investment (ROI)


for a 500Kg plant( Tentative calculation) Total Plant installation& commission cost for 500kg Rs.7.5 lakhs , 5000kgsRs.17lakhs Total revenue generation LPG equivalent per day: 12Kg Rs 960/ day (approx) (Rs.80*12kgs) Generation of Manure :50Kg Rs.250/ day Total saving per day: Rs.1210/day Total savings per year (Rs 1210 *365) Rs. 4,41,650 Total expenses Total man power 1 *240* 365 days Rs.87,600 Electricity 6 units/day *Rs10*365 Rs.21,900 Total expenses Rs.1,09,500 Total Savings- Expenses = Rs.3,32,150 say 3.32 lakhs

Return on investment in years 7.5lakhs/3.32lakhs= 2.25 years


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Major Benefits of this project


Saves the natural resources Environment Energy (petrolum products) Unskilled labour-Job creation. Environment Land fill will vanish. Saves land and water bodies from pollution. Energy It avoids dependence on petroleum products. LPG, CNG & Natural gas Transportation of waste to dump yard cost reduced by 75% It creates lot of jobs for poor people . Our surroundings will be clean and eco friendly. Future generation will be happy.
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Carbon credit
One credit is equivalent to one tone of CO2 emission reduced. CC is available for companies engaged in developing renewable energy projects that offset the use of fossil fuels. Developed countries have to spend nearly $300-500 for every tonne reduction in CO2, against $10-$25 to be spent by developing countries. In India, GHG emission is much below the target fixed by Kyoto Protocol. India sell surplus credits to developed countries. Every tone of CO2 not emitted is considered as one credit and every carbon credit fetches the company $3-6.
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Advantage of carbon credit


Advantage of implanting cleaner and sustainable technologies is the ability to avail funding from Prototype carbon Fund which is under the aegis of the World Bank. The fund is formed by contributions from many developed nations. The only catch being that the carbon credit trading will be at a discounted price.
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Benefits for small plant for 100Kgs


Raw material:
Bio-gas per day: LPG equivalent:
@ Rs80.00(11551/19

100Kg kitchen waste.


6 m3 2.4Kg-----Rs 192 (approx)

=Rs. 81.63 per Kgs)

Generation of Manure : 10Kg( Rs 5.00per Kg) Savings through Manure: Rs.50

Total saving per day: Rs. 242 Total savings per year: Rs.88,330
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Total land area , power, water


Total land area required for setting up of NISARGRUNA 1 tpd (ton per day) biogas plant will be:
Actual plant built up area 40 sq. mtr. Area for movement, landscaping & other maintenance 100 sq. mtr. Total Plot size required 9 mtr x 17 mtr. (OR) 30 ft X 56.6 Ft Power requirement The Auxiliary power consumption would be 6 - 8 units per day.

Quantity of water required per day


For 1 tpd (1000 kg/day) biogas plant water in this case it would be 1000 liters per day.
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The technology of NISARGRUNA has been transferred to 11 parties till 11-8-2004. I. Shivshakti Engineers, Thane on 31-7-2003 2. Ken Bio-links Pvt. Ltd., Chennai on 11-9-2003 3. Alps Environmental Technologies, Mumbai on 12-9-2003 4. Britto Bio Industries, Vasai (MS) on 8-12-2003 5. Chemtrols Engg. Ltd., Mumbai on 8-12-2003 6. Champagne Vineyards Pvt. Ltd. (Indage Group), Mumbai
on 11-12-2003

7. All India Institute of Local Self-Government, Mumbai

on 2-1-2004

8. Hindustan Agro Corporation Ltd., Ahmednagar on 6-1-2004 9. Orissa Power Generation Corporation,Jharsuguda, Orissa 10. Bharuch Enviro Infrastructure Ltd., Ankleshwar, Gujarat 11. Ankur Scientific Energy Pvt. Ltd., Vadodara on 11-8-2004
on 29-01-2004

on 16-2-2004

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Few supplier address


Ken Bio-links Pvt. Ltd., Chennai Foundation for Greentech Ensys Technologies (I) Pvt Ltd. Environmental Systems D 208 Sarita Vihar 41,Seventh Avenue, New Delhi 110 076,India Ashok Nagar, Phone Nr. : +91 11 4105 40 84 Chennai - 600 083. Compost Help Line : +91 11 4105 40 84 e-mail : greentech@airtelmail.in Tel : 0091 - 44 - 3711259 / 3711297 website : www.green-ensys.org Fax : 0091 - 44 - 4897752. Email : ensys@vsnl.com Web: http://ensysindia.in/home.html

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Sample specification

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Return on investment

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Bio gas Vs LPG


1 cubic meter of Bio gas is equal to 0.4 -0.43 kgs. of L.P.G.

About 5 kgs of kitchen waste (depends on type of waste) is required for 1 cu m. plant per day.

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Running DG set by Bio gas


The Diesel generator (D.G) sets can be easily modified to run on the methane gas. If aD.G. set is of 10 KW capacity, Then Biogas Engine will give assured 50% power, (which comes to 5 KW.). The gas consumption is about 1 cum. for 1 KWH power.
Conversion kits are available in the market. One can install directly the gas engine for running the generator.
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