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CTCI= CBM_i
Quote Estimate
Size Factor=Power consumption, PC=PT/p/M=PB/M=QH/(33,000pM) Q= flow rate, H = head, = density Efficiencies (pump and motor) are a function of flow rate and break horsepower (power without any losses), respectively CB=exp{5.4866+0.013141[ln(PC)]+0.053255 [ln(PC)]2 +0.028628 [ln(PC)]30.0035549[ln(PC)]4} Cp=FTCB FT= motor types factor see Table 22.22 M=~90%
Fans
Fan
Sizing factor is the volumetric flow rate, Q Different CB formula for different types of fans CP=FHFM CB FH Head factor see Table 22.24 FM material of construction factor
Fiberglass Stainless steel Nickel Alloy 1.8 2.5 5.0
Blowers
Sizing factor is the power consumption, PC Centrifugal (turbo) Blower
CB=exp{6.6547+0.7900[ln(Pc)]}
CP=Fm-fansCB
Motor
Motor size by PC=QHt(in. water)/(6,350 FM) M =90% , FBM = 2.15
CBM=FBM*CP
Compressors
Compressor types
Centrifugal, CB=exp{7.2223+0.80[ln(PC)]} Reciprocating, CB=exp{7.6084+0.80[ln(PC)]} Screw, CB=exp{7.7661+0.7243[ln(PC)]}
Heat Exchangers
Types of Heat exchangers
Floating, CB=exp{11.667-0.8709[ln(A)]+0.09005[ln(A)]2} Fixed Head, CB=exp{11.0545-0.9228[ln(A)]+0.09861[ln(A)]2} U-tube, CB=exp{11.147-0.9186[ln(A)]+0.09790[ln(A)]2} Kettle, CB=exp{11.967-0.8709[ln(A)]+0.09005[ln(A)]2} Thermosiphon, CB= Double pipe, CB=exp{7.1248-0.16[ln(A)]}
Tube Length Factor FL= 1.25 for 8 ft, 1.0 for 20 ft. on a sliding scale CBM = FBM*CP, FBM=3.17 (S&T), 1.80 (DP), 2.17 (Fin/Fan)
Fired Heaters
Size Factor is the heat duty, Q CB=exp{0.08505+0.766[ln(Q)]} CP=FPFMatCB
FP=0.986-0.0035(P(psig)\500)+0.0175(P/500)2
Fmat=1.4 Cr-Mo alloy steel, 1.7 for stainless steel CBM = FBM*CP, FBM=2.19
Pressure Vessels
Storage Tanks Distillation Towers
Tray Packed
Pressure Vessels
Sizing Factor is the weight of steel, W Horizontal Vessels, 1,000<W<920,00 lb Vertical Vessels, 4,200<W<1,000,00 lb Add Platform Costs,
Vertical, 3<Di<21 ft
CPL=1580(Di)0.20294
CB=exp{8.717-0.2330[ln(W)]+0.4333[ln(W)]2}
Thickness (Hoop Stress Calculation) ts= PdDi/(2SE-1.2 Pd) S = max allowable stress for steel is f(T) E = weld efficiency (fraction) Minimum wall thickness for given diameters May add extra thickness for wind stresses, corrosion Different calculation for vacuum vessels
Also account for leakage when vacuum vessel is used
Distillation Towers
Pressure vessel with plates or packing and additional nozzles and manholes Tray Cost NT= no. trays
CT=NTFNTFTTFTMCBT
FTT = tray type, 1.0 sieve, 1.87 bubble cap FTM= Materials, f(D)
Carbon Steel FTM=1.0 316 SS FTM=1.401+0.0788 Di Installation, etc, FBM=4.16
CBM=FBM*CP
C=VpCPK+CDR CPK= is installed cost per unit volume Distributors cost, CDR
Absorbers/Strippers
Pressure Vessel plus platforms and packing Separate costs for blowers Separate costs for motors