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Thread Standards and Definitions The Mechanics of Power Screws Strength Constraints Joints-Fasteners Stiffness Joints-Member Stiffness Bolt Strength Tension Joints-The External Load Relating Bolt Torque to Bolt Tension Statically Loaded Tension Joint with Preload Gasketed Joints Fatigue Loading of Tension Joints Shear Joints Setscrews Keys and Pins Stochastic Considerations
Chapter 8: Screws, Fasteners and the Design of Nonpermanent Joints CH-8 LEC 33 Slide 2
Announcements
HW #5 Ch 18, on WebCT Due Date for HW #5 is Mon. DEC. 31, 2007 Quiz on Ch. 18, Mon. DEC. 31, 2007
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8-1
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Introduction
The fundamental operation in manufacture is the creation of shape - this includes assembly, where a number of components are
Introduction
There are two distinct uses for screw threads and they usually demand different behavior from the threads : a power screw such as a lathe leadscrew or the screw in a car lifting jack which transforms rotary motion into substantial linear motion (or vice versa in certain applications), and
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Fasteners
a Threaded Fastener similar to a nut and bolt which joins a number of components together again by transforming rotary motion into linear motion, though in this case the translation is small.
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Thread Profiles
(c)
Figure 8-1 Terminology of screw threads. Sharp Vee Threads shown for clarity; the crests and roots are actually flattened or rounded during the forming operation
Lead=L=n p
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Threads
(a) Single (STANDARD)-, (b) double-, and (c) triple threaded screws.
Text Reference: Figure the Design of Chapter 8: Screws, Fasteners and 15.2, page 667Nonpermanent Joints
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Thread Systems
A thread 'system' is a set of basic thread proportions which is scaled to different screw sizes to define the thread geometry. Whitworth, Sellers, British Standard Pipe (BSP) are just three of the many systems which proliferated before the adoption of the
1. ISO Metric thread system. 2. The American National (Unified) Thread standards is used mainly in the US. 3. Square and ACME
Dr. A. Aziz Bazoune Chapter 8: Screws, Fasteners and the Design of Nonpermanent Joints CH-8 LEC 33 Slide 11
Thread geometry
The basic profile of ISO Metric threads is built up from contiguous equiangular triangles of height H disposed symmetrically about a pitch line which becomes the pitch cylinder of diameter d2 when the profile is rotated about the axis to form the thread. The distance between adjacent triangles - the pitch - is p = 2 H /3. The tips of the triangles are truncated by h/8 to form the major diameter ( size ) d of the thread, and the bases are truncated by h/4 to form the minor diameter d1 . It follows that d1 = d - 5 h/4 = d - 1.08 p. This leads to the rule of thumb for suitable tapping size
Dr. A. Aziz Bazoune Chapter 8: Screws, Fasteners and the Design of Nonpermanent Joints CH-8 LEC 33 Slide 12
major
H= 0.5(3)1/2 p
pitch
US N= # threads/in
minor
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Thread Standards
1) ISO Metric thread system: Table 8-1 Major diameter (mm), 2a= 60 Standard thread is RH Specifications: e.g.: M12x1.75 or MJ12x1.75
M = Basic Metric, J = round root; 12 = nominal major diameter (mm); 1.75 = pitch (mm) Tensile stress area At =p/4(dm+dr)/2 (see footnote T.8.1)
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Thread Standards
2) The American National (Unified) Thread standards is used mainly in the US: Table-8-2 (Size designation) use d UN=regular thread, UNR=round root (use root radius)
Specifications: 5/8-18 UN, UNC, UNF UNR, UNRC, UNRF 5/8=d 18 = N (thread size) UN = Unified, F=fine, C=Coarse, R =Round Root
Dr. A. Aziz Bazoune Chapter 8: Screws, Fasteners and the Design of Nonpermanent Joints CH-8 LEC 33 Slide 16
Thread Standards
3. Square (a) and The ACME Threads (b)-used
mainly in power screws Table 8.3 gives preferred pitches for ACME threads
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Power screw thread forms. [Note: All threads shown are external (i.e., on the screw, not on the nut); dm is the mean diameter of the thread contact and is approximately equal to (d + dr)/2.]
Dr. A. Aziz Bazoune Chapter 8: Screws, Fasteners and the Design of Nonpermanent Joints CH-8 LEC 33 Slide 18
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Figure 15.5 Details of ACME thread profile. (All dimensions are in inches.)
Text Reference: Figure the Design of Chapter 8: Screws, Fasteners and 15.5, page 670Nonpermanent Joints
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Chapter 8: Screws, Fasteners inch, and of Nonpermanent Joints CH-8 diameters, threads perand the Designstresses for Acme thread.
A power
screw is a device that is common to tools or machinery that are used to change angular motion into translation. It is also capable of developing a large amount of mechanical advantage. Familiar applications include clamps or vises, presses, lathes lead screws, and jacks.
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Weight supported by three screw jacks. In each screw jack, only the shaded member rotates.
Dr. A. Aziz Bazoune Chapter 8: Screws, Fasteners and the Design of Nonpermanent Joints CH-8 LEC 33 Slide 23
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