No.

1 2 3 4

Task/Module
Task I - Plate and Pipe Task 2 Pressure Vessel Task 3 Aluminium structure Task 4 Stainless Steel Structure

Time
4 10 2 2

Total Time

18

Task 1: Test coupons Time: 4 hours

Quantity: 3 specimens, either Single V-groove butt joint welds or fillet welds.
Processes and Posistion

One test plate coupon for butt weld shall consist of two (2) pieces, each 12mm in thickness,125mm width and 350mm in length

The second test plate coupon for fillet weld shall consist of two (2) pieces, 12mm x 100mm x 250mm and 12mm x 125mm x 250mm
The test coupon welded shall contain a stop / restart in the centre 75mm of the cap pass. GMAW (MAG), (135) only is to be used for the fill and cap passes and the stop and restart shall take place only at the cap pass. A weave or the last pass on a multi-pass welds considered for the stop and restart. GMAW (MAG) is also qualified to be used for a root pass and as top and restart as above shall be applied for the root pass. FCAW or MCAW (136) shall not be used for making root passes The final test coupon shall be a pipe welding test consisting of two (2) pieces of 168,3 mm Outside Diameter x 10,9mm wall thickness (6Diameter SCH 80), 125mm length carbon steel pipe

Task 2: Pressure vessel Time : 10 hours

Size : Overall dimensional space, approximately 550mm x 280mmx 350mm.

Plate thickness: 10mm Pipe wall thickness 5,4mm, 88,9mm OD mm Pressure test maximum 1000psi (70 bar) Task 3:Aluminium structure Description : A partially enclosed structure of Aluminium, which shall be welded with TIG (141).

Time : 2 hours
Size : Overall dimensional space approximately 220mm x 220mm x 250mm

Task 4 4: Stainless Steel structure Description : A partially enclosed structure of stainless, which shall be welded with TIG (141). Time: 2 hours. Size: Overall dimensional space approximately 200mm x 150mm x 120mm Stainless Steel plate/pipe material thickness 2mm All root passes of butt joints and corner joints shall be purged with Argon.

Objective

:
Form 6

100%
Trade No. Member
Max Marks 50
4 3 3 3.6 5.2 6 5.2 10 10

9th ASEAN SKILLS Competition

10
Competitor ID
Criterion ID

Competitor Name

Criterion Description Visual assessment of weld seams(objective)

Marks Awarded Day 1 Day 2 Day 3

Total Marks

Test Pipe A Test Plate Butt weld 12mm Test Plate Fillet Weld 12 mm Pressure Vessel / General Pressure Vessel / Fillet Joints Pressure Vessel / Butt Joints Pressure Vessel / Corner Joints Aluminium Structure Stainless Steel Structure Pressure test

2 3 A 4 5 6 7 8 9 B

15
15

Pressure Vessel Destructive and Non-destructive Testings

25
6.25 6.25 6.25 6.25

1 C 2 3 4 D

Task : 1-12mm coupon-face/root bend Task : 1-12mm coupon-break test Task : 1-Test pipe coupon-NDT test Task : 1-12mm Test plate butt weld coupon-NDT test Assembly and Competency interpretation

10 10

Task 1-4

Description (EN) Electrode storage / drying oven Weld gauges Workbench with solid wood top Hydrostatic test pressure pump (1000psi capability) Electrode grinders (with extraction filter) for TIG (141) AC / DC 350 amp Welding power source for Metal arc welding with covered electrodes (111) AC / DC 300 amp TIG welding (141) complete with all auxiliary equipment and spares TIG torch to button start / stop. 350 amp Welding Power source for MAG (135) and Flux cored with active gas (136) complete with all auxiliary equipment and spares including gas hose. welding booth stool (pin adjustable) Welding bay curtains complete with support frames welding booth welding jigs welding booth work bench Fume extractor for welding booth 115mm angle grinder 115mm abrasive cutting discs for angle grinder 115mm abrasive grinding discs for angle grinder 150mm caliper Brush Stringer Bead 5 1/4" 100% Argon Gas Cylinder CO2 Gas Cylinder

TD Req. Qty 1 6 6 1 1

16

16

16

16 16 16 16 16 20 100 50 2 16 20 20

Description (EN) TIG stainless steel Filler Wire AWS A5.9 ER308L 1,6mm, and 2.0mm appox. 1KG per competitor TIG Electrodes EWZr 2.4mm TIG Electrodes EWCe-2 1,6mm, 2.4mm Aluminium plate Ausstenitic nickel chromium steels series 300 (for stainless steel fabrication) Pipes Low-carbon quality pipes for pressure vessel and pipe joint Low carbon/low alloy steel (for pressure vessel and joints) Masking tape 50mm wide excel 240v supply local exhaust ventilation Wire brushes for steel MAG / Flux cored with active gas Shielding CO2 Shielding Gas Argon Ar 99.99% Flux cored with active gas 1.2 mm (roll) MAG electrode /wire 1.0/1.2 mm (roll) TIG aluminium Filler Wire AWS:5.10R5356 2.0/2.4 mm appox. 1KG per competitor TIG steel Filler Wire AWS:5.18 ER70S-2 2.4/3.2 mm appox. 2KG per competitor Metal arc welding covered electodes AWS:A 5.1 7018 2.6/3.2mm appox.5KG per competitor

TD Req. Qty 20 60 20 16 16 16 16 20 4 16 16 16 16 16 16 32 160

Area : 30m x25m Boots :16

No 1 2 3 4

Day/Tim e Day 1 Day 2 Day 3 Day 4

Tast/Module Task 1 Pipe and Plates

Task 2 Assembly Pressure Vessel (PV)

Task 2 Assembly & weld Pressure Vessel Task 2 Weld Pressure Vessel Task 3 Assembly Alumunium structure Task 3 Assembly and weld Aluminium structure

Task 4 - Assembly and weld Stainless Steel structure