Industrial Summer Training

Click to edit Master subtitle style

BHEL HARIDWAR
3/15/13

Presentation By: Arun Kumar Gupta

Training Sections

3/15/13

Bharat Heavy Electricals Limited

Largest power equipment manufacturer in India and 7th Largest in the world. Engaged in the Design, Engineering, Manufacture, Construction, Testing, Commissioning and Servicing of a wide range of products and services. Covers Power, Transmission, Heavy Industry, Transportation, Renewable 3/15/13 Energy, Oil & Gas.

Presence

15 manufacturing divisions. Two repair units. Four regional offices. Eight service centres. Eight overseas offices. 15 regional centres and Currently operates at more than 150 project sites across India and abroad. 3/15/13

.....and.....

Ranked ninth most innovative company in the world by US business magazine Forbes. The only Indian Engineering company on the 3/15/13

Summer Training 2012

Study of AC and DC Motors

Click to edit Master subtitle style

BHEL HARIDWAR
3/15/13

BHEL Ranipur

Started in 1960s with the help of Russia and Czech. BHEL has plants here:

two

HEEP: Heavy Electrical Equipment Plant. Central Forge

CFFP: 3/15/13 Foundry

Product Profile

3/15/13

DC Motors

ADC motoris motorthat runs current(DC) electricity Main Parts:

anelectric ondirect

3/15/13

Poles of Motors
Two Pole Motor Four Pole Motor

3/15/13

Armature

Actual Image of Armature

3/15/13

Output of the DC Motors

3/15/13

Manufacturing of DC Motor

SHAFT MACHINING:

It involves finishing of shaft by machining it with a central lathe machine. It is done in accordance to the engineering drawing design. Special care is taken to maintain the tolerance level.

SLOTTING:

Two types of machines do slotting, air cooled and liquid cooled.

Slotting is done diametrically. First the shaft is made to rest on two horizontal plates and is 3/15/13 firmly attached to them with the help of chains

ROTOR WINDING :

Rotor winding involves coiling of rotor. Rotor coils are made of pure copper + 0.2% silver, which has high tensile as well as temperature bearing properties. The coil doesnt deform even at high temperatures as on adding silver the thermal stresses are eliminated.

ROTOR SLOT WEDGES :

To protect the rotor windings against the effects of centrifugal force and the secured in slots with wedges. wedges are made of copper-nickel-silicon

3/15/13 Slot

Comprehensive tests such as ultrasonic examination and liquid penetration examination are carried out in the coils. To ensure low contact resistance, retaining rings are coated with nickel, aluminium and silver by three step flame-spraying process.

3/15/13

AC Motors

AnAC motoris anelectric motor driven by analternating current. Major Parts:

3/15/13

Types of AC Motors

On the basis of types of Rotor Used:

Synchronous Motor.

Induction Motor.

3/15/13

Manufacturing of AC Motors

3/15/13

Image of Conductor Bars and

Manufacturing of Stator

Stator Frame:

Stator body is a totally enclosed gas tight fabricated structure made up of high quality mild steel and austenitic steel. It is suitably ribbed with annular rings in inner walls to ensure high rigidity and strength. The arrangement, location and shape of inner walls is determined by the cooling circuit for the flow of the gas and required mechanical strength and stiffness.

Stator Core:
It consists of thin laminations. Each lamination 3/15/13 made of number of individual segments.

Manufacturing of Rotor

Rotor Shaft:

The rotor shaft is a single piece solid forging manufactured from a vacuum casting. After preliminary turning, longitudinal slots are milled on horizontal slot milling machine. The slot houses the field winding consists of several coils.

Rotor Winding:

Rotor Wedges:
For protection against the effect of centrifugal force the winding is secured in the slots by slot 3/15/13 wedge.

Retaining Ring:

The overhang portion of field winding is held by non-magnetic steel forging of retaining ring against centrifugal forces.

3/15/13

AC motor Data Plate

3/15/13

Questions.....?

3/15/13

Thank You

3/15/13