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Current Transformer From Definition to Manufacturing

January 2012

GRID

Agenda
1 Critical data for Current Transformer Design and Calculation

Standard Lead time

Current transformer From Definition to Manufacturing 2012-01-06

Agenda
1 Critical data for Current Transformer Design and Calculation

Standard Lead time

RMC Export Plan 2011-12-08

Critical data for Current Transformer Design and Calculation


Electrical Parameters and Site conditions

Critical data for Current Transformer Design and Calculation


Electrical Parameters and Site conditions Cores definition is now needed to definte the right Core Box, Head and Insulator Size
CT Type
Head Size 1

OSKF 170
Size 2 Size 3

Core Box

Insulator

Critical data for Current Transformer Design and Calculation


Secondary Cores Definition
Size of cores depend among others on
Accuracy class & burden Transformation ratios Short circuit current

Size (and price) of CT depends on


Size of core box holding the cores Type of ratio changes

Misestimated requirements may lead to unnecessary costs

Critical data for Current Transformer Design and Calculation


Secondary Cores Definition has direct impact on Cores Box, Head and Insulator size
Secondary core + winding
Core cross section

10 VA 5P20

20 VA 5P20

50 VA 5P20

Critical data for Current Transformer Design and Calculation


Impact due to Class X defintion and choice of Rct value
Secondary core + winding
Core cross section

2000/1 A

2000/1 A

Vkp>240 Volts with Rct=10 ohms

Vkp>240 Volts with Rct=5 ohms

Critical data for Current Transformer Design and Calculation


Impact due to Class X defintion and choice of Vkp value
Secondary core + winding
Core cross section

1600/1 A Vkp>800 Volts with Rct=4 ohms

1600/1 A Vkp>1600 Volts with Rct=4 ohms

Critical data for Current Transformer Design and Calculation


Secondary Cores Definition

Core definition is not possible without Class X parameters Input

Critical data for Current Transformer Design and Calculation


Secondary Cores Definition
For each Core with Class X : Vk, Io and Rct have to be defined

Agenda
1 Critical data for Current Transformer Design and Calculation

Standard Lead time and Manufacturing Process

Standard Lead time and Manufacturing Process

Standard Lead time and Manufacturing Process

Standard Lead time and Manufacturing Process

Cores are placed in such a way to make best possible use of the available space. (Simulation)

Standard Lead time and Manufacturing Process

Magnetic sheet secondary cores design & manufacturing Winding of secondaries Mounting of secondary cores in an aluminum shell

Standard Lead time and Manufacturing Process

Magnetic sheet secondary cores design & manufacturing Winding of secondaries Mounting of secondary cores in an aluminum shell

Standard Lead time and Manufacturing Process

Magnetic sheet secondary cores design & manufacturing Winding of secondaries Mounting of secondary cores in an aluminum shell High voltage insulation : paper taping

Standard Lead time and Manufacturing Process

Magnetic sheet secondary cores design & manufacturing Winding of secondaries Mounting of secondary cores in an aluminum shell High voltage insulation : paper taping Intermediate semi-conductive screens

Standard Lead time and Manufacturing Process

Magnetic sheet secondary cores design & manufacturing Winding of secondaries Mounting of secondary cores in an aluminum shell High voltage insulation : paper taping Intermediate semi-conductive screens More paper taping

Standard Lead time and Manufacturing Process

Magnetic sheet secondary cores design & manufacturing Winding of secondaries Mounting of secondary cores in an aluminum shell High voltage insulation : paper taping Intermediate semi-conductive screens More paper taping Final conductive screen

Standard Lead time and Manufacturing Process

Assembling:

Porcelain mounting Secondary terminal box


cabling

Primary winding assembly

Standard Lead time and Manufacturing Process

Assembling:

Porcelain mounting Secondary terminal box


cabling

Primary winding assembly


Treatment:

Heat (105 C)

Vacuum (0.1 mBar)

Standard Lead time and Manufacturing Process

Assembling:

Porcelain mounting Secondary terminal box


cabling

Primary winding assembly


Treatment:

Heat (105 C)

Vacuum (0.1 mBar)


Oil treatment:

Oil filling under vacuum

Standard Lead time and Manufacturing Process

Top cover mounting Final inspection Routine tests:

Dielectric

Partial discharges Accuracy

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