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A company manufactures bolts. There are 8 work centers. The shop produces 3 end products: Bolt A, Bolt B, and Bolt C, from the four types of raw materials W, X, Y and Z. Production is done in a shift of 8 hrs. working days in a week are 6. following illustrations show: The layout of the shop floor Fig. 4.3 The bill of material Fig. 4.4 4.6 Routing Table 4.4 Inventory on hand in the beginning of the week: 1. 25 pcs of assembly AR in finished work-in-process 2. 10 pcs of component W at operation 40. 3. 15 pcs of component Z at operation 30. The logical product flow diagram is shown in Fig. 4.7
SHIPPING
POLISHER
POLISHER
ASSEMBLING
DRILL
DRILL
AR
BR
AR
30
40 Z 10 20 30 BR BOLT - B W 10 10 20 10
DRILL
POLISHER POLISHER DRILL PRESS PRESS ASSEMBLY POLISHER GRINDER
20
18 9 18 28 6 9 6 15
20
30 40 50
POLISHER
DRILL PRESS DRILL
12
20 14 7
Overview Presentation on TOC March 20th/JRH
BOLT - C
Bolt - B
Polish 6 m O-20 Assembly 9 m O-10 Press 28 m O-30
Bolt - C
Polish10 m O-60
Drill 7 m O-50
Press14 m O-40 Drill 20 m O-30 Polish12 m O-20 Grind15 m O-10
Press 6 m O-10
Drill 18 m O-20