PRESENTATION ON MANUFACTURING PROCESS OF GAS STOVE

SUBMITTED TO PROF. S.S SHARMA

SUBMITTED BY :ASIT KUMAR NAYAK AHANA PAL ATINDRA KUNDU MEGHA GOEL VINAYA SAXENA

ABOUT THE COMPANY

The company was stated in the year 2005 under the name of Raj Laxmi Home Appliances in Rajendra Nagar. Founded by Ajay Sukla who is a B tech degree holder in Mechanical Engineering. It is the manufacturer and supplier of all types of gas stove, pressure cooker. Within a less span of time it has become a leading manufacturer and supplier of gas stove in Ghaziabad circle. Collaboration with LPG gas

COMPANY PROFILE

NATURE OF BUSINESS: Manufacturer. Wholesaler. Retailer. Trader

MAJOR MARKETS: North India. North East India. Nepal. Bhutan. Middle West India.

ANNUAL TURNOVER: Up to 4 -5 million in a year.

TEAM & STAFF: Total no of employees are 30. Quality control staff 2. No of skilled staff 10. No of unskilled staff 18.

PRODUCTION PROCESS: Automatic and semi automatic.

OBJECTIVE OF THE STUDY

Our objective was to find out steps involved in manufacturing process of Gas stoves.

Also, the other objective was to gain knowledge about the practical implementation of theory that we learn in the Operation management paper.

PROCESS OF PRODUCT DELIVERY

BUYING CYCLE PROCESS: Buying cycle process is the process of procurement of raw materials .The purchasing manger takes care of every thing with high degree of quality consideration. The raw materials that are required for the manufacturing of Gas Stove are: Gas stove Frame

Sheet metal pan

Mini pans Dip plate

valve

O-Ring

Knobs
Gas pipe Ms pipe Burner

These raw materials are mainly purchased from M.K Enterprise who is an ISO certified manufacturer of gas stove spare parts.

CONVERSION CYLE
Raw material Spot Welding Bush metal polishing Gas pipe testing

Pipe fitting

Mixing tube fit

Testing of flame Assembly

Packaging

USE OF TQM

At every stage of production the company follows the principle of TQM. As customer safety is the most crucial part in this business , each process is checked 3 times by the two quality controllers.

Some parameter: Energy input Rate test. Heating value of gas. Pilot energy Rate.

USE OF JIT

The company always use the just in time approach. Whenever the company gets an order from vendors or customer it purchase the raw material.

Very less amount of raw material is stocked in inventory as the capacity is less.
Also, when the products are manufactured, immediately they are transported to its destination .

2 burner

3 Burner

Commander Other Products :

Auto start Butter Fly

EXISTING SYSTEM
500 FT

Inventory of finished goods

Packaging

Assembly

Testing lab Testing of flame

3 0 0 F T OFFICE path ENTRANCE

Mixing tube fit Hall

Pipe fitting Spot welding Spot welding
INVENTORY

FINDINGS

The company is actually following the TQM and JIT process. Strong network connection with the suppliers and customers. It has a very good factory layout where at every level, workers safety is given high importance. The machineries are advanced and well maintained for smooth production and it has less maintenance cost . The workers are well trained and as a result it has very less ravage.

SUGGESTIONS

What we would like to suggest is that the company need to consider the motion study of its workers. We found that sometimes the processing time increase from the set standard time just because the movement is not well organized. They should employ more skilled workers.