Quarry- South Eastern

West Bokaro Mining Stream

West Bokaro Q-SE

West Bokaro Seam Wise Reserve 1.11.2008

West Bokaro

N
DURU Banji

N.E.BLOCK
KARMATIA

Dump

FRS Quarry_AB
G.M. Office

Dump
CMC
Mine office Housing

Sec_C

Dump Qyarry_E

Sect._D

Central Side Quarry_SE

Dump

WASHERY

West Bokaro Q-SE

Our Operations
Overburden Removal
Drilling Blasting Shovelling Dumping

Coal Loading

Environmental Measures Earth filling Afforestation

Despatch

Coal Beneficiation

Coal Crushing

Coal Mining & Beneficiation

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Raw Coal Production till FY20

West Bokaro Q-SE

Quarry SE Workings

Box Cut 1 & 2

Box Cut _3 Box Cut _4

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Q-SE Equipment fleet

Excavators : 6 ( 4 Shovels : 14.8 m3, 2 Loaders : 15.8 m3) Rear Dumpers : 40 (95 T)

Rotary Drills : 7 (150 mm).

Graders : 2 (16 H) Dozers : 7 TD and 2 WD. Explosive Used : SME (Orica)

West Bokaro Q-SE

Best Practices
7 days working. Staggered weekly day of rest and canteen breaks.

Two grade system without supervisory level.

Semi-mobile canteens and field offices.

Ergonomically designed equipment.

Competency mapping- 4Q Toyota Model

Electronic Display Board.

GPS Online Data Management.
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West Bokaro Q-SE

EMPLOYEE SATISFACTION
- Reward & Recognition - SHABASH

- Attractive Incentive Bonus

- SGA recognition

- Aspire / SIPs recognition

- Suggestion Reward - Rewarding Performances in JDCs - Long Service award ( 20, 25,30,35,40 Years)

West Bokaro Q-SE

ACHIVEMENT OF THE TRAINING PROCESSES

GREEN TRAINEES TRAINED AS TRAINERS .

REDUCED TRAINING PERIOD (18 TO 6 MONTHS)

FIELD TRAINING TIME REDUCED DRASITICALLY FROM SEVERAL MONTHS TO AVERAGE 3 WEEKS.

TRAINED TO HANDLE ALL POSSIBILE TYPES OF EMERGENCIES.

ENABLER FOR ACHIEVING BENCHMARK OPERATING PARAMETERS. EASY ACCEPTABILITY TO WORLDS BEST OPERATING PRACTICES.
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GREEN TRAINING PROGRAMME

TRG. BY EXPERT INTERNTL TRAINERS + OJT.

SIMULATOR BASED TRAINING PROCESS ORIENTED TRG. AT WB. TRAINING BY OEMS

OUTDOOR ADVENTURE TRG. OUTDOOR ADVENTURE BY TSAF.

TRAINING BY TSAF

TECHNICAL TRG. AT SNTI HMV COURSE AT JSR.

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SIMULATOR TRAINING

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SIMULATOR TRAINING
Teaches correct control procedures from safety, production and machine wear and tear perspectives.

Starting the truck

Reversing under a shovel

Dumping

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SIMULATOR TRAINING
Simulators... Creates an environment very similar to a real machine at work

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SIMULATOR TRAINING
Exposes the operator to various simulated events many too dangerous or difficult to test for real.

Dust or Fog

Road Surfaces

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SIMULATOR TRAINING
Records the operator's reactions together with vital machine operating information

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SIMULATOR TRAINING
Gives out an operator's detailed report, and can "play back" the operator's session to evaluate his performance.

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Quarry Production in Process

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Canteen

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Locker Room

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GREENERY AT SHOPFLOOR

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Quarry SE at Night (Face)

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Quarry SE at Night (Haul Road)

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Quarry SE at Night (Dump yard)

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Quarry SE at Night (Installations)

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OB DUMP UNDER RECLAIMATION

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Thank you

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Location

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A brief history
1947 Mine comes into existence as M/s Bokaro & Ramgarh Ltd. Management of mine given to M/s Anderson Wright Management taken over by M/s West Bokaro (P) Ltd., a wholly owned subsidiary of Tata Steel West Bokaro becomes a Division of Tata Steel

1952

1972

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West Bokaro : An Introduction

A Division of TATA STEEL, providing 48% coking coal & 100% thermal coal requirement of the Company We also provide 34% of the thermal coal requirement of Jojobera Plant, Tata Power

Employee strength 3411 of which 40% are technically qualified 12 % unskilled , Mostly employment on land basis
Location: 200 kms North of Jamshedpur Leasehold: 4300 acres

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Our customers and Products

Products Clean Coal
Ash 13 %

Our Key Customers

Coke Plant,TISCO Power Engg., TISCO

Middlings
Ash 38-41 %

Tata Power
Brick Kilns Captive Power Plant

Tailings
Ash 35-38 %

Rejects
Ash 66-68 %
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Transportation of Material

Overland Conveyor
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Ropeways

Quick Loading Complex, Chainpur

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EMPLOYEE SATISFACTION
- Joint consultation Foras
Frequency JCCM (Apex Level)

Quarterly

Central Joint Council (Divisional Level)

Joint Departmental Council

Quarterly

Monthly

(Department Level)

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CONDUCIVE WORK ENVIRONMENT

ISO 14001 Certified Towards OHSAS 18000 certification Adoption of Total Productive Maintenance (TPM) Ergonomically Designed equipment Review of Safety & Environment every Day Haul Road Profile Mapping (ASI)

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Quality of Life
Free Electricity & Fuel Free Accommodation to employees Free Education Coaching & Career counseling Schemes like Employees Family Benefit Scheme and Medical Separation Scheme Club, Recreation & Community Centers Parks & Gardens 60 bedded hospital

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Aspiration

To be the most admired unit in the Coal Industry

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End of Presentation

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